7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2150121 -2
D
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7-2150121-2
D
7- 2150121 -7
A
PNEUMATIC AND CRIMP
TOOLING KIT
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
ECR-16-004455
24MAR2016
MR
TE
D
ECR-20-010328
21JUL2020
FZ
TE
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
4.06 mm [.160]
5.33 mm [.210]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.48-5.08 mm [.176-.200 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
61336-1
WIRE
SIZE
14 AWG
16 AWG
1
B
2
61337-1
C1__DWG_PN_1_1
3.05-4.57 mm [.120-.180 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
6
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
2.69+/-0.05 [.106+/-.002]
2.54+/-0.05 [.100+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.0
9.8
4
7
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
7
CUT TO LENGTH AT ASSEMBLY.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- REF REF
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 1 1
- 1 1
- 2 2
- 1 1
1 2 1
- 1 1
- - - 1 1
- 1 1
1 2 1
- 1 1
1 2 1
2119641-1
2119082-3
2079764-1
2119083-1
2844940-4
1-18028-0
994970-2
455888-7
2119791-5
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2168400-4
1-2168083-2
5018030-1
986965-8
2063961-1
18023-9
1-2119655-1
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-4
2-1901696-1
2-1901695-1
1-2079383-1
240641-4
240644-1
1-240645-6
240642-1
6-1803000-4
9-240651-0
2-240641-6
1-238011-4
5-1803018-5
455888-6
456414-9
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2014
CHK
05DEC2014
APVD
05DEC2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
164
82
73
71
70
67
66
60
59
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
16
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150121
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
44
43.29
DATE
DWN
APVD
-
-
-
REF
0.05
FEED TYPE
D
D
7
1
44
RAM SET-UP
243
3
2
56
7
2
16
244
PNEUMATIC
5
242
238
82
1
C
1
2
59
192
4
C
SEE DETAIL A
73
3
A
25
1
51
70
54
41
2
A
164
FEED SPRING
SETTING POSITION
20
19
57
33
67
DETAIL A
18
B
B
66
CAM POSITION
30mm STROKE
29
248
33
27
8
1
46
60
31
9
1
10
11
1
17
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2014
CHK
05DEC2014
APVD
05DEC2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150121
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
D
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150121 -2
D
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7- 2150121 -7
A
CRIMP TOOLING KIT
-
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
4.06 mm [.160]
5.33 mm [.210]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.48-5.08 mm [.176-.200 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
61336-1
WIRE
SIZE
14 AWG
16 AWG
61337-1
C1__DWG_PN_1_1
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
3
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
- 1
- 1
- 1
- 1
- 1
- 4
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 2
- 1
1 1
- 1
- - 1
- 1
1 1
- 1
1 1
3.05-4.57 mm [.120-.180 IN]
6
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
2.69+/-0.05 [.106+/-.002]
2.54+/-0.05 [.100+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
8.0
9.8
4
W1__FA_SETTING_1
W1__FA_SETTING_2
7
B
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
7
CUT TO LENGTH AT ASSEMBLY.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
2119082-3
2079764-1
2119083-1
2844940-4
1-18028-0
2079383-9
994970-2
2119641-2
2168083-8
1-2119655-2
1803518-1
455888-7
2119791-5
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2168400-4
1-2168083-2
5018030-1
986965-8
2063961-1
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-4
2-1901696-1
2-1901695-1
240641-4
240644-1
1-240645-6
240642-1
6-1803000-4
9-240651-0
2-240641-6
1-238011-4
5-1803018-5
455888-6
456414-9
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2014
CHK
05DEC2014
APVD
05DEC2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
164
152
144
141
140
82
73
71
70
67
66
59
57
56
54
53
51
49
41
33
31
29
27
25
24
22
20
19
18
16
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 25
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150121
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
34.26
0.05
140
REF
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
D
D
7
140
RAM SET-UP
1
2
56
PNEUMATIC
7
244
243
3
2
16
242
5
238
82
1
C
A
59
1
SEE DETAIL A
51
C
2
25
73
3
4
70
1
54
192
FEED SPRING
SETTING POSITION
41
19
A
20
57
2
DETAIL A
33
164
67
B
18
B
66
CAM POSITION
30mm STROKE
29
152
33
27
8
1
141
144
31
9
1
10
11
1
186
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2014
CHK
05DEC2014
APVD
05DEC2014
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150121
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D