7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2015
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
E
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2150143-1
E
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2150143-2
E
7- 2150143 -7
A
E
3
2
LOC
2150143 -1
2150143 -2
4
2015
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
B
ECR-19-008476
29MAY2019
FJ
CT
C
ECR-19-014251
12SEP2019
MZ
YY
D
ECR-21-002654
02MAR2021
JAH
RK
E
ECR-22-136654
21APR2022
FJ
JAH
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
APPLICATOR DATA
SIZE
TYPE
F
2.79 mm [.110]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
.250 SERIES FASTON FLAG
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.39-5.15 mm [.173-.203 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2079
-
TERMINALS APPLIED
TE TERMINAL
63508-1
WIRE
SIZE
14 AWG
16 AWG
18 AWG
1
2
B
3
4
TE CRIMP SPECIFICATION
-
-
-
-
-
6
6
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.78+/-0.05 [.070+/-.002]
1.55+/-0.05 [.061+/-.002]
1.40+/-0.05 [.055+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.2
7.7
9.1
3
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL LUBRICANT IS RECOMMENDED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
A
1
1
1
1
2
1
-
-
-
1
1
1
-
-
2
2
2
REF REF REF REF
1
1
1
1
1
1
2
1
2
1
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
2
1
2
1
1
1
1
1
1
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
-
1
1
4
4
4
2
2
2
2
2
2
2
2
2
1
-
-
1
2
2
-
1
1
-
1
1
1
1
1
1
1
1
1
1
1
8
8
8
2
2
2
2
2
2
1
1
1
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
2
1
1
1
2
2
2
1
1
1
1
2
1
1
1
1
-
-
-
-
-
-
-
-
-
-
-
-
1
2
1
2119641-1
2119580-1
2844940-3
1-2168083-1
994970-2
2119955-2
455888-7
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
1-2063961-2
2168400-1
1-2168083-0
5018030-1
986965-8
1-2063961-1
18023-9
2119652-1
2119653-1
2119655-5
1803517-1
1803602-3
1-18028-2
1-2168083-5
2168083-2
468281-1
1-2168083-6
2161922-4
22281-6
1633168-2
464452-4
7-1901696-6
7-1901695-7
1-2079383-1
469633-4
1-240644-7
8-240645-6
1-240642-1
3-1803059-6
2-469634-0
2-464112-4
1
1
1
2
1
1
1
1
2
1
2
1
2
1
4
2
2
2
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
1
1
-77 -72 -71 -2 -1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAR2015
CHK
04MAR2015
APVD
04MAR2015
B. WEAVER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
239
238
191
164
84
82
71
70
67
66
60
59
58
57
56
54
53
51
49
48
47
46
44
41
33
31
29
27
25
24
22
21
20
19
18
17
14
11
10
9
8
7
6
4
3
2
1
FEED CAM, AIR FEED
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, SKT HD CAP, RoHS, M3 X 6
COUNTER, MAGNETIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 12)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 30
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
BLOCK, SUPPORT
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150143
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2015
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
2015
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
44
44.25
DATE
DWN
APVD
-
-
-
REF
FEED TYPE
0.05
MECHANICAL
D
56
44
A
1
2
D
59
7
239
58
RAM SET-UP
82
1
1
PNEUMATIC
C
C
238
41
70
54
A
25
21
59
SEE DETAIL A
19
A
164
191
2
51
20
57
67
24
B
FEED SPRING
SETTING POSITION
33
B
18
66
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
248
48
33
27
8
1
46
60
31
14
9
1
10
11
1
17
53
33
22
84
6
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAR2015
CHK
04MAR2015
APVD
04MAR2015
B. WEAVER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150143
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
E
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2015
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150143 -1
E
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2150143 -7
A
CRIMP TOOLING KIT
-
E
3
2
LOC
PART
NUMBER
2- 2150143 -2
4
2015
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
APPLICATOR DATA
SIZE
TYPE
F
2.79 mm [.110]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
.250 SERIES FASTON FLAG
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.39-5.15 mm [.173-.203 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2079
-
TERMINALS APPLIED
TE TERMINAL
63508-1
TE CRIMP SPECIFICATION
-
-
-
-
-
6
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
6
WIRE
SIZE
14 AWG
16 AWG
18 AWG
B
1
2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.78+/-0.05 [.070+/-.002]
1.55+/-0.05 [.061+/-.002]
1.40+/-0.05 [.055+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.2
7.7
9.1
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
3
TERMINAL LUBRICANT IS RECOMMENDED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
A
1
1
-
1
1
-
2
2
4
4
REF REF
1
-
1
1
-
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
-
1
4
4
2
2
2
2
2
2
1
-
1
2
-
1
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
-
-
-
-
-
-
-
-
1
1
2119580-1
2844940-3
1-2168083-1
2079383-9
994970-2
2119641-2
2168083-8
2119653-2
2119655-6
1803518-1
2119955-2
455888-7
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
1-2063961-2
2168400-1
1-2168083-0
5018030-1
986965-8
1-2063961-1
18023-9
2119652-1
1803602-3
1-18028-2
1-2168083-5
2168083-2
468281-1
1-2168083-6
2161922-4
22281-6
1633168-2
464452-4
7-1901696-6
7-1901695-7
469633-4
1-240644-7
8-240645-6
1-240642-1
3-1803059-6
2-469634-0
2-464112-4
1
1
2
4
1
1
1
1
1
1
1
1
1
2
1
2
2
1
4
2
2
2
1
3
1
1
8
2
2
1
2
1
2
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
-77 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAR2015
CHK
04MAR2015
APVD
04MAR2015
B. WEAVER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
239
238
191
186
164
152
144
142
141
140
84
82
71
70
67
66
59
58
57
56
54
53
51
49
48
41
33
31
29
27
25
24
22
21
20
19
18
14
11
10
9
8
7
6
4
3
2
1
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, SKT HD CAP, RoHS, M3 X 6
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 12)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 30
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
BLOCK, SUPPORT
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150143
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
2015
6
5
4
3
2
2015
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
35.22
0.05
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
140 REF
MECHANICAL
D
D
56
1
140
A
7
2
59
239
58
RAM SET-UP
82
1
1
PNEUMATIC
C
C
238
41
70
54
A
25
59
21
SEE DETAIL A
164
2
A
191
19
51
20
67
57
24
FEED SPRING
SETTING POSITION
33
B
66
18
B
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
29
48
33
27
8
1
141
144
31
14
9
1
10
11
1
186
53
33
22
84
6
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04MAR2015
CHK
04MAR2015
APVD
04MAR2015
B. WEAVER
T. ELBIN
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150143
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E