2150198-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION G 7-2150198-2 G 7- 2150198 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150198 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-20-001030 21JAN2020 FJ RK E ECR-20-003424 06MAR2020 JWC TE F ECR-20-014469 13OCT2020 FZ TE G ECR-22-154623 05OCT2022 ROY JAH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 5.33 mm [.210] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL, RING TERMINAL NAME: WIRE STRIP LENGTH n 4.78-5.54 mm [.188-.218 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 41124 41124-1 41124-2 WIRE SIZE 10 AWG 12 AWG 1 C1__DWG_PN_1_2 41126 C1__DWG_PN_1_3 - 3 7 41125 41125-1 C1__DWG_PN_1_1 - - TE TERMINAL C1__DWG_PN_1_0 3.81-5.33 mm [.150-.210 IN] C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 42722-1 42724-1 W1__DWG_WGAUGE_2 C1__DWG_PN_4_0 62691-1 62691-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 7 C1__DWG_PN_2_3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TE TERMINAL C1__DWG_PN_3_0 3.07+/-0.05 [.121+/-.002] 2.77+/-0.05 [.109+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.0 10.0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS 2 B 5 INSULATION DIAMETER RANGE REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MACHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 TERMINAL LUBRUCANT IS RECONMENDED *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 4 4 - 1 1 - 1 1 - 1 1 1 2 1 - 1 1 - 1 1 - 1 1 1 2 1 - 1 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 994970-2 2119955-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-1 2-22281-3 1803292-4 1-1901696-0 1-1901695-0 1-2079383-1 5-240641-8 240644-1 690482-7 1-1633384-9 1-2217206-8 5-240641-3 6-238011-1 1803018-9 1-455888-0 456430-1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 4 2 2 2 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 164 84 82 71 70 67 66 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150198 SCALE 1:1 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 D 43.65 DESCRIPTION DATE SEE SHEET 1 DWN - - APVD - FEED TYPE REF PNEUMATIC 0.05 D 238 56 1 243 2 3 44 244 7 2 A 16 59 5 242 SEE DETAIL A 51 RAM SET-UP 82 1 1 FEED SPRING SETTING POSITION 2 C 3 C 1 4 25 192 41 DETAIL A 70 54 20 2 A 164 57 33 67 19 18 B 66 B 24 CAM POSITION 30mm STROKE 29 248 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 84 7 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150198 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150198 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2150198 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 5.33 mm [.210] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL, RING TERMINAL NAME: WIRE STRIP LENGTH n 4.78-5.54 mm [.188-.218 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 41124 41124-1 41124-2 WIRE SIZE 10 AWG 12 AWG B 1 2 3 4 5 5 41125 41125-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 41126 C1__DWG_PN_1_3 3.81-5.33 mm [.150-.210 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 42722-1 42724-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 W1__DWG_WGAUGE_2 TE TERMINAL 62691-1 62691-2 CRIMP HEIGHT REFERENCE SETTING 3.07+/-0.05 [.121+/-.002] 2.77+/-0.05 [.109+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.0 10.0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 7 4 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MACHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 C1__DWG_PN_4_0 C1__DWG_PN_2_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 - 1 - 1 - 1 - 1 - 1 - 4 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL LUBRUCANT IS RECONMENDED *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-1 2-22281-3 1803292-4 1-1901696-0 1-1901695-0 5-240641-8 240644-1 690482-7 1-1633384-9 1-2217206-8 5-240641-3 6-238011-1 1803018-9 1-455888-0 456430-1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 2 1 4 2 2 2 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 164 152 144 141 140 84 82 71 70 67 66 59 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 19 18 16 11 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150198 SCALE 1:1 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DATE SEE SHEET 1 DWN - - APVD - FEED TYPE 140 REF 34.62 DESCRIPTION 0.05 PNEUMATIC D D 238 56 1 140 244 RAM SET-UP 243 3 2 SEE DETAIL A 5 1 C 59 16 242 A 7 2 51 82 1 FEED SPRING SETTING POSITION 2 3 C 25 1 4 192 70 41 DETAIL A 54 20 57 A 2 33 164 19 18 67 B B 66 24 CAM POSITION 30mm STROKE 29 152 33 27 8 1 141 144 31 9 1 11 1 186 53 33 22 84 7 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 AIR FEED AMP 4805 REV 31MAR2000 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 29FEB2012 CHK 29FEB2012 APVD 29FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150198 SCALE 1:1 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G