7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2012
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
C
7-2150268-2
C
7- 2150268 -7
A
5
4
3
2
2012
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150268 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
A
ORIGINAL
01OCT2012
BW
TE
B
ECR-18-014670
15SEP2018
JAH
TE
C
ECR-21-007166
05AUG2021
FJ
TE
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
D
-
6.02 mm [.237]
-
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPEC
RECPT,ULTRA-FAST FLAG, .187 SERIES
TERMINAL NAME:
WIRE STRIP LENGTH
n
7.51-8.33 mm [.296-.328 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2123
-
TERMINALS APPLIED
TE TERMINAL
3-520338-2
5-520338-2
WIRE
SIZE
14
16
1
2
B
3
4
5
-
W1__DWG_WGAUGE_2
C
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
9-520340-2
1.905+/-0.05 [.075+/-.002]
1.778+/-0.05 [.070+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
1
1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
4
6-520338-2
3-520340-2
C1__DWG_PN_1_1
.185 MAX
-
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.8
6.0
3
5
W1__FA_SETTING_1
W1__FA_SETTING_2
.19 in [4.83mm]
.19 in [4.83mm]
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .19 IN
[4.83mm] 60/40 SOLID CORE) AND MEASURE AT
CENTER OF SLUG.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF REF
1
1
1
1
1
1
1
1
1
1
2
2
3
3
-
-
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
2
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
2
1
1
1
1
1
1
2
1
-77 -72 -2
-
-
1
1
1
1
REF
1
1
1
1
1
2
3
1
4
2
2
2
-
2
1
1
1
2
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
2119641-1
2844940-3
467281-1
2161936-1
467500-1
1-18028-0
994970-2
2161937-2
1803607-4
3-18032-3
2-18032-2
2119740-1
2168078-1
2168400-4
5-18022-5
2168400-1
2168083-2
5018030-1
986965-8
2352966-1
18023-9
1-2119655-5
1803517-1
1803602-1
5-22278-1
1-18028-2
2079383-4
2168083-2
690455-3
1-2168083-6
2161941-2
22281-9
2161948-1
683736-1
683737-1
1-2079383-1
4-22280-7
2161935-3
2161957-1
238011-2
2161331-1
467342-4
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
4
2
2
2
1
1
1
1
1
2
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
PART NO
-1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
19JUN2012
CHK
19JUN2012
APVD
19JUN2012
B. WEAVER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
238
207
206
205
192
164
154
71
70
69
67
66
60
59
57
56
54
53
51
49
46
44
41
36
33
31
29
27
25
24
22
20
19
18
17
13
8
5
4
2
1
FEED CAM, AIR FEED
AIR FEED MODULE
RETAINER, SHEAR, FLOATING
HOLDER, SHEAR, FLOATING
SHEAR, FLOATING
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
STABILIZER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 20.0
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SPRING, COMPRESSION
WASHER, FLAT, REG M4
SCR, BHSC, RoHS (M4 X 8)
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, GUIDE, STRIP
SPRING, COMPRESSION
DRAG
GUIDE, STRIP, REAR
FRONT STRIP GUIDE
SCR, BHSC, RoHS (M6 X 12)
SPRING, COMPRESSION
ANVIL, RIGHT HAND
DEPRESSOR,SHEAR
BLOCK, CRIMPER SPACER
SPACER, WIRE FUNNEL DEPRESSOR
CRIMPER, RIGHT HAND
Ocean End Feed
Applicator
-
DRAWING NO
2150268
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
2012
6
5
4
3
2
2012
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
45.60
0.05
44
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
REF
D
D
PNEUMATIC
238
44
2
A
RAM SET-UP
1
1
59
2
SEE DETAIL A
56
36
51
70
154
5
C
C
FEED SPRING
SETTING POSITION
69
54
4
192
41
DETAIL A
20
25
22
46
164
A
2
33
53
67
57
B
66
B
19
18
33
CAM POSITION
24
30mm STROKE
29
248
33
27
8
17
1
206
49
1
60
205
1
13
207
31
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
19JUN2012
CHK
19JUN2012
APVD
19JUN2012
B. WEAVER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150268
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2150268 -2
C
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
4
3
2
LOC
PART
NUMBER
7- 2150268 -7
5
2012
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2012
6
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
D
-
6.02 mm [.237]
-
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPEC
RECPT,ULTRA-FAST FLAG, .187 SERIES
TERMINAL NAME:
WIRE STRIP LENGTH
n
7.51-8.33 mm [.296-.328 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2123
-
TERMINALS APPLIED
TE TERMINAL
3-520338-2
5-520338-2
WIRE
SIZE
-
16
W1__DWG_WGAUGE_2
1
2
3
C
4
C1__DWG_PN_2_0
6-520338-2
3-520340-2
W1__DWG_WGAUGE_1
-
TE TERMINAL
9-520340-2
1.905+/-0.05 [.075+/-.002]
1.778+/-0.05 [.070+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
1
1
C1__DWG_PN_4_0
1
1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
14
B
.185 MAX
-
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
3
4.8
6.0
5
W1__FA_SETTING_1
W1__FA_SETTING_2
.19 in [4.83mm]
.19 in [4.83mm]
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
4
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
5
TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .19 IN
[4.83mm] 60/40 SOLID CORE) AND MEASURE AT
CENTER OF SLUG.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS
.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
A
1
1
1
1
1
4
REF
1
1
3
1
1
1
1
1
1
2
1
4
2
2
2
1
1
1
2
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
-77 -22
-
1
1
1
1
4
REF
1
-
3
1
1
1
1
1
1
2
1
4
2
2
2
-
2
1
2
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
2844940-3
467281-1
2161936-1
467500-1
1-18028-0
2079383-9
994970-2
2161937-2
2119641-2
2168400-5
1-2119655-6
1803518-1
1803607-4
3-18032-3
2-18032-2
2119740-1
2168078-1
5-18022-5
2168400-1
2168083-2
5018030-1
986965-8
2352966-1
18023-9
1803602-1
5-22278-1
1-18028-2
2079383-4
2168083-2
690455-3
1-2168083-6
2161941-2
22281-9
2161948-1
683736-1
683737-1
4-22280-7
2161935-3
2161957-1
238011-2
2161331-1
467342-4
1
1
1
1
1
4
1
1
1
3
1
1
1
1
1
1
2
1
4
2
2
2
1
1
1
2
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
PART NO
-21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
19JUN2012
CHK
19JUN2012
APVD
19JUN2012
B. WEAVER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
238
207
206
205
192
186
164
154
152
144
141
140
71
70
69
67
66
59
57
56
54
53
51
49
41
36
33
31
29
27
25
24
22
20
19
18
13
8
5
4
2
1
AIR FEED MODULE
RETAINER, SHEAR, FLOATING
HOLDER, SHEAR, FLOATING
SHEAR, FLOATING
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
STABILIZER
FEED CAM, AIR FEED
SHCS, LOW HEAD, RoHS, M4 X 20
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 20.0
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
SPRING, COMPRESSION
WASHER, FLAT, REG M4
SCR, BHSC, RoHS (M4 X 8)
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, GUIDE, STRIP
SPRING, COMPRESSION
DRAG
GUIDE, STRIP, REAR
FRONT STRIP GUIDE
SPRING, COMPRESSION
ANVIL, RIGHT HAND
DEPRESSOR,SHEAR
BLOCK, CRIMPER SPACER
SPACER, WIRE FUNNEL DEPRESSOR
CRIMPER, RIGHT HAND
Ocean End Feed
Applicator
-
DRAWING NO
2150268
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
2012
RELEASED FOR PUBLICATION
6
5
4
3
2
2012
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
140 REF
36.57
0.05
FEED TYPE
D
D
PNEUMATIC
RAM SET-UP
140
1
2
238
5
1
56
A
2
36
59
154
SEE DETAIL A
70
51
C
C
69
54
4
192
FEED SPRING
SETTING POSITION
20
41
25
DETAIL A
22
A
2
33
141
53
164
57
67
19
B
66
B
18
33
CAM POSITION
24
30mm STROKE
152
29
49
33
27
8
1
206
1
144
205
1
13
207
31
186
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
19JUN2012
CHK
19JUN2012
APVD
19JUN2012
B. WEAVER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150268
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C