7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
H
7-2150286-2
H
7- 2150286 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150286 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
E
F
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
ECR-21-006009
ECR-21-125357
DWN
APVD
03JUN2021
FJ
TE
29DEC2021
FZ
YY
G
ECR-22-143839
27JUN2022
JWC
GB
H
ECR-22-153704
26SEP2022
FZ
TE
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
4.57 mm [.180]
7.62 mm [.300]
APPL INSTRUCTIONS
408-35043
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
.210-.225 IN [5.33-5.72 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
42864-1
WIRE
SIZE
10 AWG
12 AWG
6
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
W1__DWG_WGAUGE_2
3.76+/-0.05 [.148+/-.002]
3.40+/-0.05 [.134+/-.002]
C1__DWG_PN_3_0
42863-2
TE TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
C1__DWG_PN_4_0
61424-1
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
7
7
42864-2
C1__DWG_PN_1_1
.170-.210 IN [4.32-5.33 mm]
-
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
3.8
7.9
C1__DWG_PN_4_1
4
W1__FA_SETTING_1
W1__FA_SETTING_2
3
1
2
B
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
7
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TERMINAL LUBRICANT IS RECOMMENDED.
1
1
1
A
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF REF
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
1
2
2
1
1
1
1
3
3
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
7
2
2
2
2
1
1
2
2
1
1
1
1
2
2
1
1
2
2
4
4
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
2
1
1
2
1
1
2119641-1
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119955-2
455888-5
2119791-5
1803607-4
2-18032-2
2119943-1
2119740-1
2168078-1
4-1901681-7
2168400-5
2168083-2
5-18022-5
2168400-1
2168083-8
5018030-1
986965-8
1-5018030-0
2063961-1
1-1752354-7
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
690455-2
1-2168083-5
1752371-1
240825-8
2-22281-3
1803292-4
1901259-8
1-2079383-1
3-240641-8
1752360-1
240644-1
1-240645-7
240642-2
2-1633383-8
8-240651-8
4-240641-7
6-238011-1
6-2119582-0
1-455888-1
1-456428-2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
1
1
3
2
2
2
1
1
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
4
1
1
1
2
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
27SEP2012
CHK
27SEP2012
APVD
27SEP2012
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
K.HUANG
248
244
243
242
238
192
177
176
175
174
164
84
82
73
71
70
69
67
66
65
64
60
59
57
56
54
53
52
51
50
49
46
44
41
33
31
29
27
25
24
23
22
20
18
17
16
13
11
10
9
8
7
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150286
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
H
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
44
42.67
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
REF
0.05
D
D
44
2
56
7
16.0
0.5
243
3
50
244
2
PNEUMATIC
1
16
242
5
238
177
REF
RAM AND HOLDDOWN SET-UP
A
82
73
2
C
1
1
1
59
SEE DETAIL A
69
C
3
4
2
192
2
41
2
25
176
51
70
175
FEED SPRING
SETTING POSITION
54
174
52
65
3
20
50
A
164
64
DETAIL A
57
2
23
33
18
67
66
B
B
84
7
CAM POSITION
30mm STROKE
29
248
33
27
8
1
60
46
31
13
9
1
10
11
1
17
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
27SEP2012
CHK
27SEP2012
APVD
27SEP2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150286
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
H
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150286 -2
H
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
3
2
LOC
PART
NUMBER
7- 2150286 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
4.57 mm [.180]
7.62 mm [.300]
APPL INSTRUCTIONS
408-35043
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
.210-.225 IN [5.33-5.72 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
42864-1
WIRE
SIZE
10 AWG
12 AWG
6
42864-2
C1__DWG_PN_1_1
INSULATION DIAMETER RANGE
.170-.210 IN [4.32-5.33 mm]
-
-
-
-
7
TE TERMINAL
C1__DWG_PN_1_0
7
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
42863-2
W1__DWG_WGAUGE_2
3.76+/-0.05 [.148+/-.002]
3.40+/-0.05 [.134+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
C1__DWG_PN_4_0
61424-1
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1
1
1
3.8
7.9
C1__DWG_PN_4_1
4
W1__FA_SETTING_1
W1__FA_SETTING_2
3
1
B
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
7
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TERMINAL LUBRICANT IS RECOMMENDED.
1
1
1
A
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
1
4
1
1
1
1
REF
1
1
1
1
1
1
1
1
2
1
1
2
1
2
1
3
2
2
2
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
2079383-9
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
2119955-2
455888-5
2119791-5
1803607-4
2-18032-2
2119943-1
2119740-1
2168078-1
4-1901681-7
2168400-5
5-18022-5
2168400-1
2168083-8
5018030-1
986965-8
1-5018030-0
2063961-1
1-1752354-7
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
690455-2
1-2168083-5
1752371-1
240825-8
2-22281-3
1803292-4
1901259-8
3-240641-8
1752360-1
240644-1
1-240645-7
240642-2
2-1633383-8
8-240651-8
4-240641-7
6-238011-1
6-2119582-0
1-455888-1
1-456428-2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
1
3
2
2
2
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
27SEP2012
CHK
27SEP2012
APVD
27SEP2012
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
K.HUANG
244
243
242
238
192
186
177
176
175
174
164
152
144
141
140
84
82
73
71
70
69
67
66
65
64
59
57
56
54
53
52
51
50
49
41
33
31
29
27
25
24
23
22
20
18
16
13
11
10
9
8
7
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150286
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
H
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
140
33.64
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
0.05
FEED TYPE
D
140
16.0
2
56
7
0.5
244
243
50
REF
2
3
5
242
1
PNEUMATIC
16
177
RAM AND HOLDDOWN SET-UP
D
238
82
2
C
1
69
73
1
A
1
59
SEE DETAIL A
3
2
4
2
192
41
2
176
25
175
51
70
174
54
FEED SPRING
SETTING POSITION
52
65
3
C
64
50
A
164
20
23
57
2
DETAIL A
33
67
18
66
B
B
84
7
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
13
9
1
10
11
1
186
53
33
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
27SEP2012
CHK
27SEP2012
APVD
27SEP2012
K.HUANG
S.XI
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150286
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
H