2150293-2

7 8 THIS DRAWING IS UNPUBLISHED. C ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL 3 2 REVISION DESCRIPTION SERVO LATCH PLATE 2150293 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - 2150293 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - 2150293 -7 A FINE CRIMP HEIGHT ADJUST 7- 2150293 -7 A CRIMP TOOLING KIT - - - - - - 8- 2150293 -4 - - - 2119641-1 - 2063440-2 - - - 2119951-1 1901697-1 - - 8- 2150293 -5 - - 2168400-7 WIRE STRIP LENGTH SMART APPLICATOR 2161326-1 PNEUMATIC FEED 2119950-1 2119792-1 - - - - NONE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - - 1 - 1 1 - - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - - - - - 1 - - 1 1 - - REF REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 - - 1 - 2 2 2 2 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - - - - - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - - - - 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - TERMINALS APPLIED TE TERMINAL 63518-1 WIRE SIZE 14 AWG 16 AWG 18 AWG TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.16+/-0.05 [.085+/-.002] 1.93+/-0.05 [.076+/-.002] 1.80+/-0.05 [.071+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.9 8.2 9.7 DESCRIPTION DATE DWN APVD - 2.54-3.56 mm [.100-.140 IN] 114-2084 LTR - INSULATION DIAMETER RANGE 5.59-6.35 mm [.220-.250 IN] P (QUANTITY 2) TE CRIMP SPECIFICATION RING REVISIONS DIST - F F TE TERMINAL LOC 1 PART NUMBERS REQUIRED TYPE 3.94 mm [.155] TERMINAL APPLICATION SPECIFICATION - PNEUMATIC 2.79 mm [.110] TERMINAL NAME: CONVERT TO FINE CRIMP HEIGHT ADJUST SIZE TERMINAL DATA: FEED TYPE A APPLICATOR DATA SET UP GAUGE 2119599-2 APPLICATOR STYLE CONVERSION CHART 2150293 -2 APPLICATOR INSTRUCTIONS 408-10390 C 4 ALL RIGHTS RESERVED. PART NUMBER D CRIMP 5 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 B *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. A -77 -7 -6 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-2 2119740-2 1901697-1 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 2119792-1 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 1901696-3 1901695-3 1-2079383-1 240641-6 240644-1 240645-1 690482-5 2-1803000-2 2217206-7 2-240641-0 238009-1 3-2119582-6 1-455888-0 1-456408-9 260 252 250 249 248 247 246 245 244 243 242 240 239 238 213 183 172 166 164 163 137 135 133 82 71 70 69 67 66 63 62 60 58 57 56 55 54 53 51 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 5 4 3 2 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO ITEM NO DESCRIPTION DWN CHK DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 3 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 6 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. LOC 1 REVISIONS DIST ALL RIGHTS RESERVED. P LTR DESCRIPTION DATE DWN APVD 37 40 FEED TYPE 62 38 D D 39 247 260 246 252 245 35 243 56 7 44 244 16 5 238 242 249 166 250 63 82 137 1 163 69 172 2 C C 3 51 70 4 41 54 55 20 57 A 164 33 19 67 18 213 B B 66 CAM POSITION 29 33 27 8 46 60 31 9 10 11 17 53 33 25 22 24 135 133 183 240 REF 248 A A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DWN CHK DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 3 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV 7 8 THIS DRAWING IS UNPUBLISHED. C PACIFIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL 3 2 REVISION DESCRIPTION - - - - - 8- 2150293 -4 - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150293 -5 2- 2150293 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - PNEUMATIC FEED - 2119950-1 - 2119792-1 - 2- 2150293 -7 A FINE CRIMP HEIGHT ADJUST NONE - - 7- 2150293 -7 A CRIMP TOOLING KIT - - - SMART APPLICATOR 2161326-1 - - - 2119641-2 - - - - - 2168400-7 WIRE STRIP LENGTH - 2063440-2 - - - - - - - 1 1 1 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 2 - - - - - - 1 - - 1 - 4 4 4 - - REF - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 1 1 - 1 - 1 - 2 2 2 - 1 1 1 - 3 3 3 - - - - 4 4 4 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 8 8 8 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 2.54-3.56 mm [.100-.140 IN] 114-2084 - - - - - TERMINALS APPLIED TE TERMINAL 63518-1 WIRE SIZE 14 AWG 16 AWG 18 AWG TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.16+/-0.05 [.085+/-.002] 1.93+/-0.05 [.076+/-.002] 1.80+/-0.05 [.071+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.9 8.2 9.7 DESCRIPTION DATE DWN APVD - INSULATION DIAMETER RANGE 5.59-6.35 mm [.220-.250 IN] LTR - TE CRIMP SPECIFICATION RING P (QUANTITY 2) F F TE TERMINAL REVISIONS DIST - TYPE 3.94 mm [.155] TERMINAL APPLICATION SPECIFICATION - LOC 1 PART NUMBERS REQUIRED PNEUMATIC 2.79 mm [.110] TERMINAL NAME: CONVERT TO FINE CRIMP HEIGHT ADJUST SIZE TERMINAL DATA: FEED TYPE A APPLICATOR DATA SET UP GAUGE 2119599-2 APPLICATOR STYLE CONVERSION CHART 2- 2150293 -2 APPLICATOR INSTRUCTIONS 408-10390 C 4 ALL RIGHTS RESERVED. PART NUMBER D CRIMP 5 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 B *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. A -77 -27 -25 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-2 2119740-2 2079383-9 1901697-1 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 2119792-1 18023-9 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 2-22281-3 1752373-4 1901696-3 1901695-3 240641-6 240644-1 240645-1 690482-5 2-1803000-2 2217206-7 2-240641-0 238009-1 3-2119582-6 1-455888-0 1-456408-9 251 250 249 246 244 243 242 240 239 238 213 186 183 172 166 164 163 153 152 145 144 141 140 139 137 135 133 82 71 70 69 67 66 63 62 58 57 56 55 54 53 51 49 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 5 4 3 2 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO ITEM NO DESCRIPTION DWN CHK DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 & 2 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 1 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 LOC 1 REVISIONS DIST ALL RIGHTS RESERVED. P LTR DESCRIPTION DATE DWN APVD 251 40 62 FEED TYPE 38 39 D D 145 153 246 139 56 7 140 244 243 238 16 242 249 5 63 250 166 137 82 163 1 172 69 C C 51 2 3 70 4 41 54 55 20 A 57 33 164 19 67 18 213 B B 66 CAM POSITIONS 142 152 29 33 27 8 141 144 31 9 10 11 186 53 33 25 22 133 135 24 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 49 49 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 CHK DIMENSIONS: & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 DWN TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 1 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV