2150368-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION 2150368 -2 F 7-2150368-2 F 7- 2150368 -7 C 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD C ECR-16-012215 25AUG2016 JH CT D ECR-19-013602 29AUG2019 LG TE E ECR-20-016675 23NOV2020 TB RK F ECR-22-137565 29APR2022 FJ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.56 mm [.140] 4.57 mm [.180] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE, CLUSTER PIN, 3.18[.125] DIA TERMINAL NAME: WIRE STRIP LENGTH n 5.84-6.60 mm [.230-.260 IN] C TERMINAL APPLICATION SPECIFICATION 114-2019 - TERMINALS APPLIED TE TERMINAL 1217175-1 62243-5 12 AWG OR 3.30mm2 14 AWG OR 2.00mm2 1 2 B 3 4 5 6 - 3 - - 9 9 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 1217175-5 TE TERMINAL C1__DWG_PN_4_0 62243-3 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_1_2 WIRE SIZE 10 AWG OR 5.20mm2 5 1217175-4 C1__DWG_PN_1_1 3.05-4.32 mm [.120-.170 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.97+/-0.05 [.117+/-.002] 2.54+/-0.05 [.100+/-.002] 2.24+/-0.05 [.088+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.0 7.6 10.5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 7 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 10 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 7 FEED TERMINALS FROM RECEPTACLE END. 8 SET ITEM 16 TO DIMENSION SHOWN. 9 TERMINAL LUBRICANT IS RECOMMENDED. 10 ITEM 27 MUST BE POSITIONED CLOSE ITEM 16 TO PROPERLY STRIP TERMINAL 11.UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 8 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 1 1 1 1 3 3 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 - - 1 1 1 2 1 1 - - 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 3 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 26-Sep-13 CHK 26-Sep-13 APVD 26-Sep-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION APPLICATION SPEC - 270 248 244 243 242 238 164 84 82 73 71 70 67 66 64 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 15 11 10 9 8 7 6 5 4 3 2 1 BLOCK, FRONT DEPRESSOR FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) TOOL, SIZING SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .140 F PREMIUM PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1803203-1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 994970-2 2119955-2 455888-7 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-5 2168083-2 5-18022-5 2168400-4 2168083-3 5018030-1 986965-8 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-8 2168083-2 240639-4 1-2168083-5 1752371-5 240825-3 2-22281-3 1803292-4 1901259-6 1-2079383-1 1-217573-1 5-240641-8 240644-1 690482-3 1633387-4 5-690474-4 4-240641-2 7-238011-3 4-1633962-0 2-455888-1 1-456425-0 Ocean End Feed Applicator - DRAWING NO 2150368 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DATE SEE SHEET 1 DWN APVD - - - REF 44 43.29 DESCRIPTION 0.05 D D 1.91 0.13 1 44 16 FEED TYPE 8 REF RAM SET-UP AND SIZING TOOL DIMENSION 3 2 7 2 8 15 PNEUMATIC 16 244 243 56 5 242 238 A 82 1 1 59 SEE DETAIL A 2 C 3 1 51 4 73 C 7 25 270 70 41 FEED SPRING SETTING POSITION 54 20 64 A 164 57 67 DETAIL A 33 23 66 B B 18 CAM POSITION 30mm STROKE 29 248 33 27 10 8 1 46 60 31 9 1 11 1 17 53 33 22 24 84 9 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 26-Sep-13 CHK 26-Sep-13 APVD 26-Sep-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150368 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2150368 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC C 4 3 2 LOC PART NUMBER 7- 2150368 -7 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.56 mm [.140] 4.57 mm [.180] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: RECEPTACLE, CLUSTER PIN, 3.18[.125] DIA TERMINAL NAME: WIRE STRIP LENGTH n 5.84-6.60 mm [.230-.260 IN] C TERMINAL APPLICATION SPECIFICATION 114-2019 - TERMINALS APPLIED TE TERMINAL 1217175-1 62243-5 12 AWG OR 3.30mm2 14 AWG OR 2.00mm2 5 1217175-4 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 4.32 mm [.170 IN] MAX - - - - 3 9 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1217175-5 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 62243-3 C1__DWG_PN_3_1 C1__DWG_PN_4_1 9 C1__DWG_PN_1_2 WIRE SIZE 10 AWG OR 5.20mm2 1 1 1 TE CRIMP SPECIFICATION CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.97+/-0.05 [.117+/-.002] 2.54+/-0.05 [.100+/-.002] 2.24+/-0.05 [.088+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.0 7.6 10.5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 7 B 1 2 3 4 5 6 A RECOMMENDED SPARE PARTS 10 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 8 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 7 FEED TERMINALS FROM RECEPTACLE END. 8 SET ITEM 16 TO DIMENSION SHOWN. 9 TERMINAL LUBRICANT IS RECOMMENDED. 10 ITEM 27 MUST BE POSITIONED CLOSE ITEM 16 TO PROPERLY STRIP TERMINAL 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 11.UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 4 REF 1 1 1 1 1 1 1 1 2 1 2 2 1 3 2 2 2 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 1 3 2 2 2 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: PART NO DWN 26-Sep-13 CHK 26-Sep-13 APVD 26-Sep-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION APPLICATION SPEC - 270 244 243 242 238 186 164 152 144 141 140 84 82 73 71 70 67 66 64 59 57 56 54 53 51 49 41 33 31 29 27 25 24 23 22 20 18 16 15 11 10 9 8 7 6 5 4 3 2 1 BLOCK, FRONT DEPRESSOR CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP TOOL, SIZING SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .140 F PREMIUM PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1803203-1 2119082-9 2079764-1 2119083-1 2844940-4 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-7 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-5 5-18022-5 2168400-4 2168083-3 5018030-1 986965-8 2063961-1 18023-9 1803602-1 1-18028-2 2168083-8 2168083-2 240639-4 1-2168083-5 1752371-5 240825-3 2-22281-3 1803292-4 1901259-6 1-217573-1 5-240641-8 240644-1 690482-3 1633387-4 5-690474-4 4-240641-2 7-238011-3 4-1633962-0 2-455888-1 1-456425-0 Ocean End Feed Applicator - DRAWING NO 2150368 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 34.26 0.05 140 16 DATE SEE SHEET 1 DWN APVD - - - REF D 1.91 DESCRIPTION 0.13 D FEED TYPE 8 140 REF 1 2 2 15 8 243 3 PNEUMATIC 7 244 RAM SET-UP AND SIZING TOOL DIMENSION 56 16 242 238 5 A 59 82 1 C SEE DETAIL A 1 C 2 3 4 51 1 73 25 270 41 7 FEED SPRING SETTING POSITION 70 54 20 A 164 64 57 67 33 23 18 DETAIL A 66 B B CAM POSITION 30mm STROKE 152 29 33 27 10 8 1 141 144 31 9 1 11 1 186 53 33 22 24 84 9 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 26-Sep-13 CHK 26-Sep-13 APVD 26-Sep-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150368 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F