7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
E
7-2150550-2
E
7- 2150550 -7
B
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150550 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
B
ECR-15-018629
23DEC2015
MR
GB
C
ECR-18-015272
25SEP2018
TB
TE
D
ECR-20-010768
29JUL2020
JWC
GB
E
ECR-20-014811
19OCT2020
TB
RK
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
3.56 mm [.140]
7.62 mm [.300]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
RECEPTACEL FASTON .250 SERIES
TERMINAL NAME:
WIRE STRIP LENGTH
n
6.02-6.78 mm [.237-.267 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2036
-
TERMINALS APPLIED
TE TERMINAL
42579-1
WIRE
SIZE
12 AWG
14 AWG
(2) 18 AWG
16 AWG
B
1
2
3
4
5
3
TE CRIMP SPECIFICATION
41727
C1__DWG_PN_1_1
5.33-6.73 mm [.210-.265 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
41728
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
2.03+/-0.05 [.080+/-.002]
1.78+/-0.05 [.070+/-.002]
1.68+/-0.05 [.066+/-.002]
1.63+/-0.05 [.064+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
63831-1
C1__DWG_PN_3_1
C1__DWG_PN_4_0
C1__DWG_PN_4_1
4
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
5
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.4
9.4
10.4
11.6
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
- REF REF
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2119641-1
2119082-5
2079764-1
2119083-1
2844940-4
1-18028-0
1-1752354-4
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
455888-6
1803607-4
2-18032-2
2119740-1
2168078-1
1901681-1
2168083-2
5-18022-5
2168400-4
1-2168083-0
5018030-1
986965-8
1-5018030-0
2063961-9
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
690455-1
1-2168083-6
1752371-5
2-22281-3
1803292-4
1803152-2
1803151-2
1-2079383-1
1752360-1
240644-1
690482-3
3-1803059-5
1-2217206-4
1-240641-4
238011-3
2-1803187-7
1-455888-5
456411-3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
4
2
2
2
1
1
2
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12JUN2015
CHK
12JUN2015
APVD
12JUN2015
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
180
177
176
175
174
164
82
71
70
67
66
65
60
59
57
56
54
53
52
51
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
13
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150550
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
44
43.9
DATE
DWN
APVD
-
-
-
REF
0.05
D
D
15.1
FEED TYPE
0.5
1
44
243
180
6
REF
2
56
7
2
244
5
242
PNEUMATIC
177
RAM AND HOLDDOWN SET-UP
238
82
1
C
1
59
2
3
A
C
SEE DETAIL A
1
51
4
176
2
192
41
175
2
2
174
25
52
65
3
FEED SPRING
SETTING POSITION
70
A
180
164
54
2
20
19
57
67
DETAIL A
33
B
B
18
66
CAM POSITION
30mm STROKE
29
248
33
27
8
1
60
46
31
13
9
1
11
1
17
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12JUN2015
CHK
12JUN2015
APVD
12JUN2015
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150550
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
E
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150550 -2
E
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7- 2150550 -7
B
CRIMP TOOLING KIT
-
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
3.56 mm [.140]
7.62 mm [.300]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
6.02-6.78 mm [.237-.267 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-2036
-
TERMINALS APPLIED
TE TERMINAL
42579-1
WIRE
SIZE
12 AWG
14 AWG
(2) 18 AWG
16 AWG
41727
C1__DWG_PN_1_1
5.33-6.73 mm [.210-.265 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
41728
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
2.03+/-0.05 [.080+/-.002]
1.78+/-0.05 [.070+/-.002]
1.68+/-0.05 [.066+/-.002]
1.63+/-0.05 [.064+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
2
3
4
5
C1__DWG_PN_4_0
63831-1
C1__DWG_PN_3_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
5
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
6.4
9.4
10.4
11.6
B
1
3
RECEPTACEL FASTON .250 SERIES
TERMINAL NAME:
C
- 1
- 1
- 1
- 1
- 1
- 4
- 1
- 1
- 1
- 1
- 1
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- - 1
1 1
- 1
- - 1
- 1
1 1
- 1
1 1
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
C1__DWG_PN_4_1
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
1
A
2119082-5
2079764-1
2119083-1
2844940-4
1-18028-0
2079383-9
1-1752354-4
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
455888-6
1803607-4
2-18032-2
2119740-1
2168078-1
1901681-1
5-18022-5
2168400-4
1-2168083-0
5018030-1
986965-8
1-5018030-0
2063961-9
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
690455-1
1-2168083-6
1752371-5
2-22281-3
1803292-4
1803152-2
1803151-2
1752360-1
240644-1
690482-3
3-1803059-5
1-2217206-4
1-240641-4
238011-3
2-1803187-7
1-455888-5
456411-3
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
4
2
2
2
1
1
3
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12JUN2015
CHK
12JUN2015
APVD
12JUN2015
J.HOU
L.ZHAGN
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
180
177
176
175
174
164
152
144
141
140
82
71
70
67
66
65
59
57
56
54
53
52
51
49
41
33
31
29
27
25
24
22
20
19
18
13
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150550
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
34.87
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
141 REF
0.05
FEED TYPE
D
15.1
D
0.5
140
244
1
2
3
PNEUMATIC
7
2
243
180 REF
56
5
242
177
238
RAM AND HOLDDOWN SET-UP
82
1
A
59
1
SEE DETAIL A
C
C
51
2
3
1
2
4
192
2
41
2
176
175
174
25
52
70
65
3
FEED SPRING
SETTING POSITION
54
A
180
2
20
164
DETAIL A
19
57
67
33
B
B
18
66
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
13
9
1
11
1
186
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12JUN2015
CHK
12JUN2015
APVD
12JUN2015
J.HOU
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150550
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E