2150582-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION D 7-2150582-2 D 7- 2150582 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150582 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 10JUL2015 GH GB B ECR-17-009277 26JUNE2017 TB GB C ECR-19-005140 30MAR2019 TB CT D ECR-21-123364 07DEC2021 JWC TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.81 mm [.150] 6.35 mm [.250] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TERMINAL NAME: TE CRIMP SPECIFICATION 250 SERIES AUTOMOTIVE POSITIVE LOCK RECEP. WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.20-5.20 mm [.165-.205 IN] C TERMINAL APPLICATION SPECIFICATION 114-5060 170456-1 WIRE SIZE 10 AWG 5.00mm2 12 AWG 3.00mm2 1 B 2 3 4 5 - - TERMINALS APPLIED TE TERMINAL 3.60-5.00 mm [.142-.197 IN] - 170456-2 C1__DWG_PN_1_1 - 5 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TE TERMINAL 3 C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 2.62+/-0.05 [.103+/-.002] 2.62+/-0.05 [.103+/-.002] 2.20+/-0.05 [.087+/-.002] 2.20+/-0.05 [.087+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.9 5.9 10.1 10.1 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 2 2 1 1 2 2 1 1 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 -77 -72 -2 - 1 1 1 - 1 REF 1 1 2 1 2 1 1 4 2 2 2 - 2 1 1 1 8 2 2 1 2 1 2 1 2 4 1 - 1 1 1 - 1 1 1 1 1 2119641-1 2119082-3 2079764-1 2119083-1 2844940-4 1-18028-0 994970-2 455888-4 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 690455-1 1-2168083-5 1752371-5 22281-9 1803292-4 1901259-7 1-2079383-1 240644-1 690482-4 1-1803074-4 1-2217206-0 5-240641-5 1-238011-0 6-1803016-6 455888-5 3-1633609-8 1 1 1 1 1 1 1 1 1 2 1 2 1 1 4 2 2 2 1 3 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 PART NO -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 10JUNE2015 CHK 11JUNE2015 APVD 11JUNE2015 T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN HOFFNER 248 244 243 242 238 192 164 82 71 70 67 66 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 18 17 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150582 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR 43.39 DATE SEE SHEET 1 - 44 DESCRIPTION DWN APVD - - - REF 0.05 D D 1 44 RAM SET-UP 243 2 3 56 7 2 244 5 FEED TYPE 242 82 1 1 PNEUMATIC C 2 3 C 238 1 4 192 41 25 A 59 70 164 54 2 A SEE DETAIL A 51 20 57 67 FEED SPRING SETTING POSITION 33 B B 18 66 DETAIL A CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 9 1 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 10JUNE2015 CHK 11JUNE2015 APVD 11JUNE2015 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150582 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150582 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150582 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.81 mm [.150] 6.35 mm [.250] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TERMINAL NAME: TE CRIMP SPECIFICATION 250 SERIES AUTOMOTIVE POSITIVE LOCK RECEP. WIRE STRIP LENGTH INSULATION DIAMETER RANGE 4.20-5.20 mm [.165-.205 IN] C TERMINAL APPLICATION SPECIFICATION 114-5060 - TERMINALS APPLIED TE TERMINAL 170456-1 WIRE SIZE 10 AWG 5.00mm2 12 AWG 3.00mm2 B 1 2 3.60-5.00 mm [.142-.197 IN] 170456-2 C1__DWG_PN_1_1 - - - 5 TE TERMINAL C1__DWG_PN_1_0 - 3 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 C1__DWG_PN_3_0 TE TERMINAL CRIMP HEIGHT REFERENCE SETTING 2.62+/-0.05 [.103+/-.002] 2.62+/-0.05 [.103+/-.002] 2.20+/-0.05 [.087+/-.002] 2.20+/-0.05 [.087+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.9 5.9 10.1 10.1 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - 1 - 1 - 1 - 1 - 1 - 4 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A -77 -22 1 1 1 - 1 4 REF - 1 1 1 1 1 2 1 2 1 4 2 2 2 - 2 1 8 2 2 1 2 1 2 1 2 1 - 1 1 1 - 1 1 1 1 1 2119082-3 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-4 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 690455-1 1-2168083-5 1752371-5 22281-9 1803292-4 1901259-7 240644-1 690482-4 1-1803074-4 1-2217206-0 5-240641-5 1-238011-0 6-1803016-6 455888-5 3-1633609-8 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 1 4 2 2 2 1 3 1 8 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 PART NO -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 10JUNE2015 CHK 11JUNE2015 APVD 11JUNE2015 T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN HOFFNER 244 243 242 238 192 186 164 152 144 141 140 82 71 70 67 66 59 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 18 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150582 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 34.36 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 140 REF D D 140 RAM SET-UP 244 1 56 7 2 243 3 2 242 FEED TYPE 5 82 1 1 PNEUMATIC C 238 2 3 C 1 4 192 41 25 A 70 59 SEE DETAIL A 54 164 A 2 20 51 57 67 FEED SPRING SETTING POSITION 33 B 18 66 B DETAIL A CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 10JUNE2015 CHK 11JUNE2015 APVD 11JUNE2015 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150582 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D