2151116-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2016 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151116-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151116-2 C 7- 2151116 -7 B C 3 2 LOC 2151116 -1 2151116 -2 4 2016 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A2 ECR-17-008130 06JUN2017 FZ KZ B ECR-18-019046 07DEC2018 FJ KZ C ECR-19-015542 05OCT2019 TB RK C1 ECR-22-149376 15AUG2022 FJ YY PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.29 mm [.090] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB,POKE-IN,MAG-MATE TERMINAL NAME: WIRE STRIP LENGTH 3.96-4.75 mm [.156-.187 IN] C TERMINAL APPLICATION SPECIFICATION 18 AWG 20 AWG 22 AWG 1 2 B 1.52-2.54 mm [.060-.100 IN] 114-2050 C1__DWG_PN_1_1 1742897-1 C1__DWG_PN_1_2 - - - - - 3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1217132-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 62898-1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.47+/-0.05 [.058+/-.002] 1.37+/-0.05 [.054+/-.002] 1.30+/-0.055 [.051+/-.002] - 5 W1__DWG_WGAUGE_1 - C1__DWG_PN_4_0 C1__DWG_PN_2_2 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.6 4.8 5.7 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - 5 TE TERMINAL 62896-3 C1__DWG_PN_1_0 63574-1 WIRE SIZE TERMINAL INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL 62896-1 63574-1 TE CRIMP SPECIFICATION - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 1 1 1 - 1 1 1 1 A - 1 - 1 1 1 1 1 1 1 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 - 1 1 2 - - 1 1 1 - - 1 1 1 - - 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 - 1 1 2 - 1 1 2 1 1 - 1 2 2 - 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - PART NO 1 -77 -72 -71 -2 DIMENSIONS: -1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2079383-5 1-2844962-7 2844992-1 455888-5 1320928-2 2168083-2 1-18028-2 2119533-4 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 5-1633921-0 2119757-5 238011-8 2-2119582-4 455888-3 5-456406-3 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 13JAN2016 CHK 13JAN2016 APVD 13JAN2016 B. WEAVER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 2 2168083-3 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 2 2079383-5 2 1-2844962-7 1 2844992-1 1 455888-5 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533-4 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 5-1633921-0 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-5 1 238011-8 1 2-2119582-4 1 455888-3 1 5-456406-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 241 239 238 164 113 99 98 82 71 67 66 60 59 56 54 49 48 47 46 44 41 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-5 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151116 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2016 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2016 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 44 244 44.61 REF 0.05 243 A 238 242 59 C 2 3 RAM SET-UP 82 1 1 C SEE DETAIL A 2 56 3 1 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 164 DETAIL A 5 41 66 67 2 A 33 28 19 24 20 B B 21 30 29 9 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 47 1 30mm STROKE 113 5 46 98 99 8 1 60 54 10 20 1 248 48 REF 11 30mm STROKE 30mm STROKE 30 29 REF FEED TRACK POSITION GUIDE BY TERMINAL BODY A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JAN2016 CHK 13JAN2016 APVD 13JAN2016 B. WEAVER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151116 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2016 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151116 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151116 -7 B CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2151116 -2 4 2016 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.29 mm [.090] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB,POKE-IN,MAG-MATE TERMINAL NAME: WIRE STRIP LENGTH 3.96-4.75 mm [.156-.187 IN] C TERMINAL APPLICATION SPECIFICATION 62896-1 63574-1 18 AWG 20 AWG 22 AWG 1.52-2.54 mm [.060-.100 IN] 114-2050 - 62896-3 1742897-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1217132-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1 - - TE TERMINAL 1 - W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.47+/-0.05 [.058+/-.002] 1.37+/-0.05 [.054+/-.002] 1.30+/-0.055 [.051+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.6 4.8 5.7 B 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - 1 - - - - - - 1 - 1 1 1 1 - A 1 2 - 1 1 1 - 1 2 - - 1 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 5 1 1 - W1__FA_SETTING_3 2 - - W1__FA_SETTING_2 1 2 W1__FA_SETTING_1 - 1 - 4 - REF REF - CRIMP HEIGHT mm [INCH] 1 1 - C1__DWG_PN_2_2 1 - - 62898-1 1 1 - C1__DWG_PN_4_0 1 1 - 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 18023-9 2119652-1 1803602-1 2079383-5 1-2844962-7 2844992-1 455888-5 1320928-2 2168083-2 1-18028-2 2119533-4 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 5-1633921-0 2119757-5 238011-8 2-2119582-4 455888-3 5-456406-3 1 1 - 3 5 TE TERMINAL C1__DWG_PN_1_0 63574-1 WIRE SIZE TERMINAL INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 13JAN2016 CHK 13JAN2016 APVD 13JAN2016 B. WEAVER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 2 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 3 18023-9 1 2119652 1 1803602-1 2 2079383-5 2 1-2844962-7 1 2844992-1 1 455888-5 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533-4 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 5-1633921-0 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-5 1 238011-8 1 2-2119582-4 1 455888-3 1 5-456406-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 56 49 48 41 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-5 Ocean Side Feed Applicator - DRAWING NO 2151116 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2016 6 5 4 3 2 2016 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 242 2 3 140 REF A 35.58 238 0.05 59 RAM SET-UP 82 C 1 SEE DETAIL A C 1 56 2 3 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1 4 28 5 41 66 DETAIL A 164 33 A 24 B 67 2 30 19 B 20 21 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 30mm STROKE 13 REF 29 1 REF 30mm STROKE 30mm STROKE 142 30 151 113 48 5 141 98 99 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY TERMINAL BODY A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13JAN2016 CHK 13JAN2016 APVD 13JAN2016 B. WEAVER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151116 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1