2151121-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION 4 3 2 LOC DESCRIPTION FEED TYPE D FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151121-1 D SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151121-2 D 7-2151121-1 D 7-2151121-2 D 7- 2151121 -7 A FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - - - - 1 - 1 - 1 - WIRE INSUL 3 TYPE 3.68 mm [.145] APPLICATOR INSTRUCTIONS 408-35042 C 114-5082 - 171661-3 TE TERMINAL 171661-5 C1__DWG_PN_1_0 C1__DWG_PN_1_1 171661-2 C1__DWG_PN_1_2 WIRE STRIP LENGTH - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 172888-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 172888-2 C1__DWG_PN_3_2 176886-2 C1__DWG_PN_3_3 TE SEAL 1-172888-3 9-172888-2 176886-4 176886-5 347874-1 1.25mm2 0.85mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1 - 1.52+/-0.05 [.060+/-.002] TERMINAL APPLICATION SPECIFICATION 1.37+/-0.05 [.054+/-.002] 1.24+/-0.05 [.049+/-.002] C1__DWG_PN_4_0 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 C1__DWG_PN_4_6 2.0-2.6 TE TERMINAL 171661-2 2.0-2.6 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 2.5 4.0 5.5 - 2.00-2.70 mm [.079-.106 IN] - 2.0-2.3 1.6-2.4 2 1 1 - 1 TE TERMINAL C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 1 - TE SEAL C1__DWG_PN_3_1 1 - C1__DWG_PN_4_0 1 - C1__DWG_PN_4_1 1 - 1 - WIRE SIZE 1.00mm2 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.37+/-0.05 [.054+/-.002] 1.33+/-0.05 [.052+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.0 4.4 1 - CRIMP HEIGHT 4 REFERENCE SETTING 2 - 1 - W1__FA_SETTING_1 6 W1__FA_SETTING_2 W1__FA_SETTING_4 1 - 1 - 1 - 4 - W1__FA_SETTING_1 2 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 W1__FA_SETTING_4 1 - 1 - 1 - - - - - 1 - 1 2 3 4 6 7 RECOMMENDED SPARE PARTS APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 - 2 - 1 - 1 - 1 - 1 - 2 1 1 - 1 - 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 1 REQUIREMENT. THIS A TE ACCORDING TO CONNECTIVITY SIMILARLY TO APPLICATION MERCHANTABILITY OR THE CUSTOMER SPECIFIC 1 - 1 - 1 1 2 - 1 - 1 1 1 1 1 1 2 - 1 1 1 1 1 - 1 1 1 - 1 1 - - 1 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 2 - - 2 1 2 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 - 1 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 1 1 2 - 1 1 - - 1 - - - - 1 - 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 - 1 - 1 1 1 - 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -52 -51 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. 1 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. A 1 - B - LTR DESCRIPTION DATE DWN APVD C1 ECR-15-008332 02JUN2015 RS LZ C2 ECR-16-003452 07MAR2016 JH JDG C3 ECR-16-007510 24MAY2016 KH JDG D ECR-18-013073 19AUG2018 TB TE mm & 4 of 4) MATERIAL 1 1803515-3 2-1803583-1 2119640-1 1803259-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2063440-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994970-2 240638-1 3-23627-7 2119799-1 1-18028-2 2844908-1 2844907-1 455888-6 1803607-1 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844992-1 455888-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333205-4 4-240641-1 2119781-1 4-238011-0 1803018-6 455888-1 4-456406-7 -1 PART NO 1 1 1 1 1 - REF REF REF REF REF REF - 1.8-2.6 1.8-2.6 - - - 7 C1__DWG_PN_1_0 - - TERMINALS APPLIED CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 n - - TERMINAL INSULATION DIAMETER RANGE 4.00-4.50 mm [.157-.177 IN] 2.00-2.70 mm [.079-.106 IN] 1-900325-9 WIRE SIZE 1 - TE CRIMP SPECIFICATION TAB CONTACT 070 TYPE TERMINAL NAME: TERMINAL INSULATION DIAMETER RANGE n TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINALS APPLIED TE TERMINAL 171661-1 - - WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION 1 - TAB CONTACT 070 TYPE 4.00-4.50 mm [.157-.177 IN] - - TE TERMINAL TERMINAL NAME: 1 - 3 TERMINAL DATA: 1 - F O 2.29 mm [.090] P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 2151121 -1 D 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151121 -2 D 6 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 DWN 13OCT2011 CHK 13OCT2011 APVD 13OCT2011 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119640-1 1 1803259-1 1 2119641-1 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2063440-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1-18028-2 1 2844908 1 2844907 1 455888-6 1 1803607-1 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333205-4 1 4-240641-1 1 2119781-1 1 4-238011-0 1 1803018-6 1 455888-1 1 4-456406-7 293 292 250 249 248 244 243 242 241 239 238 182 181 180 177 176 175 174 172 164 163 137 136 119 99 98 82 71 67 66 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151121 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 5 D 59 56 1.6 REF 44 PNEUMATIC REF 250 2 293 6 2 SHEAR DEPRESSOR DETAIL 244 249 57 REF 243 A 53 238 50 163 242 8 82 1 136 C 52 34 REF 2 3 C 1 4 177 56 2 176 2 TERMINAL SUPPORT LOCATION 28 5 41 174 181 2 44.61 175 182 3 164 33 B 44 293 REF 0.05 19.0 66 180 2 67 57 0.5 6 180 REF A 24 2.2 # 0.5 REF 1 51 172 3 7 59 137 2 RAM AND HOLD DOWN SET-UP 19 30 29 20 9 21 12 B 1 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 30 REF 29 REF 46 292 98 99 34 54 8 1 60 54 10 1 119 11 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13OCT2011 CHK 13OCT2011 APVD 13OCT2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151121 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 2 DESCRIPTION FEED TYPE 2- 2151121 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151121 -7 A CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION D 3 LOC PART NUMBER 2- 2151121 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.29 mm [.090] 3.68 mm [.145] APPLICATOR INSTRUCTIONS 408-35042 - 1 - 1 - 1 - 3 TE TERMINAL TERMINAL DATA: TAB CONTACT 070 TYPE TERMINAL NAME: WIRE STRIP LENGTH C WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION n 114-5082 - - - - - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL 171661-1 171661-3 TE TERMINAL C1__DWG_PN_1_0 171661-5 171661-2 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 172888-1 172888-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 176886-2 C1__DWG_PN_3_3 TE SEAL 1-172888-3 9-172888-2 176886-4 176886-5 1-900325-9 347874-1 WIRE SIZE 1.25mm2 0.85mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.52+/-0.05 [.060+/-.002] 1.37+/-0.05 [.054+/-.002] 1.24+/-0.05 [.049+/-.002] SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 2.5 4.0 5.5 TE TERMINAL 171661-2 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 C1__DWG_PN_4_6 2.00-2.70 mm [.079-.106 IN] C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_1 1.6-2.4 - 2.0-2.3 - 1.37+/-0.05 [.054+/-.002] 1.33+/-0.05 [.052+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.0 4.4 1 - C1__DWG_PN_4_1 - CRIMP HEIGHT mm [INCH] - - C1__DWG_PN_4_0 1.8-2.6 W1__DWG_WGAUGE_2 4 - - 0.75mm2 1 - 1.8-2.6 W1__FA_SETTING_1 1 - C1__DWG_PN_1_1 W1__DWG_WGAUGE_1 1 - TE TERMINAL 4 1 1 1 1 1 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 W1__FA_SETTING_4 2 - W1__FA_SETTING_2 1 - 6 W1__FA_SETTING_3 1 - W1__FA_SETTING_4 1 - 2 - 1 - 1 1 B 2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 7 1 - 1 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 - RECOMMENDED SPARE PARTS 1 - 1 1 - 1 - REQUIREMENT. THIS A TE ACCORDING TO CONNECTIVITY SIMILARLY TO APPLICATION MERCHANTABILITY OR THE CUSTOMER SPECIFIC 1 - 1 1 - 1 1 1 1 1 - 1 - 1 - 1 1 1 1 - 1 1 1 A 1 1 1 1 1 - REF REF - - 1.00mm2 2 - 2.0-2.6 WIRE SIZE 1 - 7 C1__DWG_PN_1_0 - - TERMINALS APPLIED 2.0-2.6 C1__DWG_PN_4_1 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 n 1 - TERMINAL INSULATION DIAMETER RANGE 4.00-4.50 mm [.157-.177 IN] 2.00-2.70 mm [.079-.106 IN] 1 - TE CRIMP SPECIFICATION TAB CONTACT 070 TYPE TERMINAL NAME: TERMINAL INSULATION DIAMETER RANGE 4.00-4.50 mm [.157-.177 IN] TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 2119640-1 1803259-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2063440-1 21045-3 994970-2 240638-1 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 3-23627-7 2119799-1 1-18028-2 2844908-1 2844907-1 455888-6 1803607-1 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844992-1 455888-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333205-4 4-240641-1 2119781-1 4-238011-0 1803018-6 455888-1 4-456406-7 - 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 13OCT2011 CHK 13OCT2011 APVD 13OCT2011 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 3-23627-7 1 2119799 1 1-18028-2 1 2844908 1 2844907 1 455888-6 1 1803607-1 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333205-4 1 4-240641-1 1 2119781-1 1 4-238011-0 1 1803018-6 1 455888-1 1 4-456406-7 250 249 244 243 242 241 239 238 172 164 163 151 144 143 142 141 140 137 136 119 99 98 82 71 67 66 59 57 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 1803259-1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PUSH ROD, AIR FEED BUSHING, FLANGED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151121 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 5 239 140 59 2 6 243 250 242 2 249 57 REF SHEAR DEPRESSOR DETAIL 3 2 53 238 A D 1.6 REF 244 56 PNEUMATIC REF 2.2 # 0.5 50 163 REF 8 7 34 59 REF 136 82 137 C 1 52 172 56 TERMINAL SUPPORT LOCATION 1 C 2 51 3 1 4 28 35.58 5 140 REF 0.05 41 RAM SET-UP 66 164 2 67 57 33 A 24 30 B 6 19 9 20 1 B 12 21 29 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 CAM POSITIONS 30mm STROKE 30 29 REF 30mm STROKE 30mm STROKE 142 REF 151 141 48 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13OCT2011 CHK 13OCT2011 APVD 13OCT2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151121 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D