2151170-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION FEED TYPE 2151170 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151170-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151170-2 F 7-2151170-1 F 7-2151170-2 F 7- 2151170 -7 E CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 - F O - TE TERMINAL WIRE STRIP LENGTH n 3.80-3.82 mm [.150-.150 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18081 (B)114-18082 TERMINALS APPLIED TE TERMINAL (A) 962876-1 (A) 962876-3 (A) 962876-2 (A) 962876-5 C1__DWG_PN_1_1 (A) 962876-6 0.75mm2 0.50mm2 C1__DWG_PN_2_0 TE SEAL TERMINAL APPLICATION SPECIFICATION TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 964972-1 963530-1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 (A)114-18081 (B)114-18082 TERMINALS APPLIED TE TERMINAL (B) 963904-1 (B) 963904-2 - - 3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] - C2__DWG_PN_2_0 TE SEAL C2__DWG_PN_3_0 C2__DWG_PN_1_1 C2__DWG_PN_2_1 C2__DWG_PN_3_1 C2__DWG_PN_1_2 C2__DWG_PN_2_2 C2__DWG_PN_3_2 TE SEAL 964972-1 963530-1 - SEAL INSULATION DIAMETER RANGE C2__DWG_PN_4_0 7 C2__DWG_PN_4_1 C2__DWG_PN_4_2 964971-1 - CRIMP HEIGHT mm [INCH] 1.20+/-0.05 [.047+/-.002] - (B) 968015-7 W1__DWG_WGAUGE_1 - - 7 TE TERMINAL C2__DWG_PN_1_0 - - - 1.40-2.10 mm [.055-.083 IN] - - - INSULATION DIAMETER RANGE (B) 963904-3 964971-1 (B) 968015-2 (B) 968015-6 1.00mm2 - (A) 962876-7 (B) 968015-1 WIRE SIZE - n 3.80-3.82 mm [.150-.150 IN] 7 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] - TE CRIMP SPECIFICATION MICRO TIMER CONTACT FOR SINGLE WIRE SEALING TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION MICRO TIMER CONTACT FOR SINGLE WIRE SEALING TERMINAL NAME: CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.2 5.4 5.5 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.4 4.4 5.2 - W1__FA_SETTING_1 W1__FA_SETTING_2 5 W1__FA_SETTING_3 - 1 B 2 3 4 5 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 1 - 1 - 1 1 - 1 1 A 1 1 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 - DATE DWN APVD D ECR-19-009013 09JUN2019 TB TE E ECR-21-000049 04JAN2021 JWC JDG F ECR-21-120973 16NOV2021 FJ RK F1 ECR-22-148129 04AUG2022 FJ YY 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM DWN 09AUG2011 CHK 09AUG2011 APVD 09AUG2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-4 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-5 1 3-240641-8 1 2119781-5 1 4-238011-5 1 3-1803018-1 1 1-456405-5 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-6 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-4 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-3 2079383-5 2-2844962-8 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-5 3-240641-8 2119781-5 4-238011-5 3-1803018-1 1-456405-5 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D 3 TERMINAL DATA: LTR - TYPE APPLICATOR INSTRUCTIONS 408-35042 P PNEUMATIC CRIMP TOOLING KIT 3.30 mm [.130] 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.03 mm [.080] REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE 3 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 4 LOC DESCRIPTION F 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151170 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151170 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV F1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 D 59 56 44 PNEUMATIC 293 1.8 REF 2 57 REF SHEAR DEPRESSOR DETAIL 244 53 A 177 50 238 243 242 7 8 59 C 3 2 82 1 0 REF 34 REF 1 C SEE DETAIL A 3 2 176 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 175 44 293 REF 181 44.61 182 3 DETAIL A 180 66 164 33 B 2 19.0 67 A 24 0.05 57 5 180 REF RAM AND HOLD-DOWN SET-UP 19 30 20 29 21 9 1 241 CAM POSITIONS 13 30mm STROKE 30mm STROKE 47 113 7 46 292 98 99 34 54 8 1 60 54 10 1 30 REF 29 REF 1 11 248 48 B ITEM 30 LOCATED AT FRONT HOLES 12 30mm STROKE 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 09AUG2011 CHK 09AUG2011 APVD 09AUG2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151170 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV F1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151170 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151170 -7 E CRIMP TOOLING KIT - F 3 2 LOC PART NUMBER 2- 2151170 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: MICRO TIMER CONTACT FOR SINGLE WIRE SEALING TERMINAL NAME: WIRE STRIP LENGTH n 3.80-3.82 mm [.150-.150 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18081 (B)114-18082 TERMINALS APPLIED TE TERMINAL (A) 962876-1 (A) 962876-3 (A) 962876-6 0.75mm2 0.50mm2 TE SEAL TERMINAL APPLICATION SPECIFICATION TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 964972-1 963530-1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 (A)114-18081 (B)114-18082 TERMINALS APPLIED TE TERMINAL (B) 963904-1 (B) 963904-2 - 1.40-2.10 mm [.055-.083 IN] - - - - C2__DWG_PN_2_0 TE SEAL C2__DWG_PN_3_0 C2__DWG_PN_1_1 C2__DWG_PN_2_1 C2__DWG_PN_3_1 C2__DWG_PN_1_2 C2__DWG_PN_2_2 C2__DWG_PN_3_2 TE SEAL 964972-1 963530-1 C2__DWG_PN_4_0 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1 - 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING 5.2 W1__DWG_CRIMP_HT_1 5.4 W1__DWG_CRIMP_HT_2 5.5 W1__DWG_CRIMP_HT_3 WIRE SIZE 4 W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] - W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.4 4.4 5.2 - B 3 4 5 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 7 8-2151170-2 A 9-2151170-1 9-2151170-2 2151170-1 1 WIRE CRIMPER 2151170-2 2-2151170-1 2-2151170-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1-1803940-0 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 09AUG2011 CHK 09AUG2011 APVD 09AUG2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-4 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-5 1 3-240641-8 1 2119781-5 1 4-238011-5 1 3-1803018-1 1 1-456405-5 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1803940-9 DELETE 1 1 - 3-1803579-1 1 1 - 1 1 1 - 1 1 1 - ITEM DESCRIPTION 1 1 - ITEM 1 1 - SAME AS 1 1 - SUBSTITUTE PART NUMBER 1-1803590-5 2 1 - PART NUMBER 8-2151170-1 2 2 - ITEM SUBSTITUTION LIST 1 2 - ENTRY LEVEL APPLICATOR 1 1 - - 1 1 - 1 2 - - 1 1 1 - - 2 1 - 1 1 2 - 1 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 5 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 4 - 7 1 4 - CRIMP HEIGHT 4 REFERENCE SETTING - 1 - CRIMP HEIGHT mm [INCH] - REF REF - 964971-1 1 1 - C2__DWG_PN_4_2 1 - - C2__DWG_PN_4_1 1 1 SEAL INSULATION DIAMETER RANGE 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-6 1803607-3 2119740-1 2168078-1 5-18022-5 985575-4 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-3 2079383-5 2-2844962-8 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-5 3-240641-8 2119781-5 4-238011-5 3-1803018-1 1-456405-5 1 1 - 3 (B) 968015-7 W1__DWG_WGAUGE_1 1 - 7 TE TERMINAL C2__DWG_PN_1_0 INSULATION DIAMETER RANGE (B) 963904-3 964971-1 (B) 968015-2 (B) 968015-6 1.00mm2 - (A) 962876-7 (B) 968015-1 WIRE SIZE C1__DWG_PN_2_0 (A) 962876-2 (A) 962876-5 C1__DWG_PN_1_1 - n 3.80-3.82 mm [.150-.150 IN] 7 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] - TE CRIMP SPECIFICATION MICRO TIMER CONTACT FOR SINGLE WIRE SEALING TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION Ocean Side Feed Applicator - DRAWING NO 2151170 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 140 2 REF 5 244 239 53 243 50 59 D 242 7 2 3 56 PNEUMATIC 57 1.8 REF REF SHEAR DEPRESSOR DETAIL 82 A 1 238 0 1 REF 8 3 59 1 34 4 28 REF 5 41 TERMINAL SUPPORT LOCATION C C SEE DETAIL A 56 164 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 66 33 67 24 5 140 A 30 35.58 REF 0.05 19 29 DETAIL A 57 20 9 21 1 RAM SET-UP 12 241 13 B B 1 ITEM 30 LOCATED AT FRONT HOLES CAM POSITIONS 30mm STROKE 113 98 99 34 143 8 1 144 143 10 1 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 7 141 151 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 09AUG2011 CHK 09AUG2011 APVD 09AUG2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151170 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV F1