2151227-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION G FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151227-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151227-2 G 7-2151227-1 G 7-2151227-2 G 7- 2151227 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - TYPE - F O 3 WIRE STRIP LENGTH n 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION (B)114-18144-1 - - TERMINALS APPLIED TE TERMINAL (B) 968087-1 (B) 1703034-1 C1__DWG_PN_1_1 (B) 1703034-2 C1__DWG_PN_1_2 - - TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 (C)114-18148 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1572276-1 TE SEAL 828904-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 4.20-4.80 mm [.165-.189 IN] 6 TE TERMINAL (B) 968087-2 C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL (A) 967542-1 (A) 967542-2 C1__DWG_PN_2_2 (C) 1-968855-1 - 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: C2__DWG_PN_1_1 (C) 1-968855-3 C2__DWG_PN_1_2 (C) 1-968855-4 C2__DWG_PN_1_3 INSULATION DIAMETER RANGE 3 1.30-2.10 mm [.051-.083 IN] - - - - - - - - 6 TE TERMINAL (C) 1-968855-2 C2__DWG_PN_1_0 - C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE SEAL 1572276-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 6 TE SEAL 828904-1 C2__DWG_PN_4_0 - C2__DWG_PN_4_1 - C2__DWG_PN_2_2 - C2__DWG_PN_2_3 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.6 5.5 6.5 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 6.3 6.5 6.8 - 4 - W2__FA_SETTING_1 5 W2__FA_SETTING_2 W2__FA_SETTING_3 - 1 2 3 B 4 5 6 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DATE DWN APVD E ECR-18-006994 07MAY2018 JAH JDG F ECR-19-005557 05APR2019 JAH CT G ECR-22-144042 28JUN2022 TB GB G1 ECR-22-147642 28JUL2022 FJ YY 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-7 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2-2168083-5 1803382-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-4 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-1 2-240641-9 2119781-1 238011-9 3-2119784-1 1-455888-0 1-456405-6 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D - TE TERMINAL LTR - - TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 4.06 mm [.160] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.03 mm [.080] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151227 -1 APPLICATOR DATA 4 LOC DESCRIPTION G 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151227 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-9 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-7 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2-2168083-5 1 1803382-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-1 1 2-240641-9 .. 1 ITEM_6 1 2119781-1 1 238011-9 1 3-2119784-1 1 1-455888-0 1 1-456405-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151227 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 5 REF D 59 56 293 44 PNEUMATIC 1.3 REF 2 57 REF SHEAR DEPRESSOR DETAIL 244 53 50 A 7 243 177 242 238 2 3 8 82 59 C 1 0.5 34 REF SEE DETAIL A 3 C 1 4 28 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1.6 1 2 56 REF TERMINAL SUPPORT LOCATION 5 41 REF 44 293 2 2 174 175 44.61 0.05 181 182 DETAIL A 164 33 2 180 14.8 57 180 REF 5 RAM AND HOLDDOWN SET-UP 19 30 B 20 9 21 29 1 12 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 29 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 113 6 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF REF 11 248 48 0.5 67 A 24 B 3 66 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151227 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151227 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151227 -7 A CRIMP TOOLING KIT - G 3 2 LOC PART NUMBER 2- 2151227 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 4.20-4.80 mm [.165-.189 IN] C TERMINAL APPLICATION SPECIFICATION (B)114-18144-1 - TERMINALS APPLIED TE TERMINAL (B) 968087-1 (B) 1703034-1 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 C1__DWG_PN_1_2 - C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 1572276-1 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE SEAL TE TERMINAL (A) 967542-1 C1__DWG_PN_4_0 828904-1 C1__DWG_PN_4_1 (A) 967542-2 C1__DWG_PN_2_2 (C) 1-968855-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION (A)114-18144-0 (C)114-18148 TERMINALS APPLIED C1__DWG_PN_2_0 (B) 968087-2 (B) 1703034-2 C1__DWG_PN_1_1 - 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 n 4.20-4.80 mm [.165-.189 IN] 6 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] - TE CRIMP SPECIFICATION WIRE SIZE 4 4.6 5.5 6.5 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 1.00mm2 0.75mm2 0.50mm2 - 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C2__DWG_PN_1_1 (C) 1-968855-3 C2__DWG_PN_1_2 (C) 1-968855-4 C2__DWG_PN_1_3 1.30-2.10 mm [.051-.083 IN] - - - C2__DWG_PN_2_1 TE SEAL 1572276-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] 1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 6.3 6.5 6.8 - - 4 5 6 A 8-2151227-2 9-2151227-1 9-2151227-2 SAME AS ITEM ITEM DESCRIPTION 2151227-1 1 WIRE CRIMPER 2151227-2 2-2151227-1 2-2151227-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1803940-9 DELETE 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 14 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 3-1803604-1 1-1803940-0 1 1 - 1 1 1 - 1 1 1 - SUBSTITUTE PART NUMBER 1-1803590-6 1 1 - PART NUMBER 8-2151227-1 1 1 - 1 2 1 - 1 1 2 - ITEM SUBSTITUTION LIST 1 1 - ENTRY LEVEL APPLICATOR 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - - 1 2 - 1 1 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 - - 1 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 2 - 2 1 1 - B 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 5 1 1 - W2__FA_SETTING_3 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 1 1 - W2__DWG_CRIMP_HT_1 4 - - CRIMP HEIGHT 4 REFERENCE SETTING 1 4 - 6 - 1 - C2__DWG_PN_2_3 - REF REF - C2__DWG_PN_4_1 1 1 - TE SEAL 828904-1 1 - - C2__DWG_PN_2_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 - C2__DWG_PN_4_0 1 1 - C2__DWG_PN_2_0 1 1 - 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2-2168083-5 1803382-2 18023-9 2119652-1 1803602-1 1752356-4 2079383-5 3-2844962-0 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-1 2-240641-9 2119781-1 238011-9 3-2119784-1 1-455888-0 1-456405-6 1 1 - 3 6 TE TERMINAL (C) 1-968855-2 C2__DWG_PN_1_0 - INSULATION DIAMETER RANGE - 1 DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2-2168083-5 1 1803382-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-1 1 2-240641-9 .. 1 ITEM_6 1 2119781-1 1 238011-9 1 3-2119784-1 1 1-455888-0 1 1-456405-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-9 Ocean Side Feed Applicator - DRAWING NO 2151227 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 D 1.3 REF 59 57 REF 56 PNEUMATIC 140 SHEAR DEPRESSOR DETAIL 2 244 A 243 238 53 50 242 7 59 82 C SEE DETAIL A 1 2 3 REF TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 5 41 140 35.58 164 0.5 34 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) REF 0.05 66 2 DETAIL A 67 33 RAM SET-UP 24 B 57 19 A 30 9 20 5 B 1 12 21 29 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 CAM POSITIONS 30mm STROKE 1.6 REF 8 30 REF 29 30mm STROKE 30mm STROKE 142 REF 151 113 6 48 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 30NOV2011 CHK 30NOV2011 APVD 30NOV2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151227 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G1