2151451-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2151451 -1 DESCRIPTION A 2151451 -2 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 A NON-CRIMP HEIGHT ADJUST 2151451 -7 A FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151451 -6 7- 2151451 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2151451 -5 D 6 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151451 -5 8- 2151451 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151451 -5 - 2119949-1 8- 2151451 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - 2119641-1 2119799-1 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 - - 1901094-3 - 2119653-1 - 1901094-3 - - 2119653-1 2119641-1 - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) (QUANTITY 2) - - - - - - - - - - - - - 1 - 1 - 1 - - - - - - 6 2063440-1 - 1 - - - - - - - - - - - - - - - - - - 1 - 1 1 - 1 - - - TYPE 1 - REF - - - - - - - - - DELPHI PACKARD TERMINAL TERMINAL DATA: WIRE STRIP LENGTH n 5.20-6.00 mm [.205-.236 IN] C TERMINAL APPLICATION SPECIFICATION DELPHI PACKARD - INSULATION DIAMETER RANGE - 2.72 mm [.107 IN] MAX - 286810-1 12191819 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 286812-1 1 - 1 - 13 - - - - 1 1 - DELPHI PACKARD SEAL 2 1 - 3 - 1 - C1__DWG_PN_4_0 12191227 C1__DWG_PN_3_1 - - 6 DELPHI PACKARD TERMINAL C1__DWG_PN_1_0 1 - TERMINALS APPLIED TE TERMINAL - - DELPHI PACKARD CRIMP SPECIFICATION TAXI TERM F GT 150 TERMINAL NAME: - - C1__DWG_PN_4_1 1 - - - 4 - WIRE SIZE 1.00mm2 0.85mm2 0.75mm2 or 0.80mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 1.25+/-0.05 [.049+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 4.7 W1__DWG_CRIMP_HT_1 5.9 W1__DWG_CRIMP_HT_2 6.6 W1__DWG_CRIMP_HT_3 9 6 W1__FA_SETTING_1 7 8 9 10 11 A - - - - - 1 - 1 - 1 - 1 - 1 6 1 - 1 - 1 - 1 2151451 2151451 2151451 2151451 -4 -4 -5 -6 1 - 1 - 1 - 1 & 242. 1 1 & 242. 1 - 1 - 1 1 - 1 1 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS n 1.86-2.25mm. 1 - & 252. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 2 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 AMP 4805 REV 31MAR2000 1 - 12 14 - - W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 - W1__FA_SETTING_2 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 1 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 P LTR 2063440-1 F O 2.03 mm [.080] 66 PART NUMBERS REQUIRED - APPLICATOR DATA A REVISIONS DIST - 1 1 1 -77 -7 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 -1 PART NO 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 SPRING, COMPRESSION DESCRIPTION 1 1-22279-3_SIMP 260 252 250 249 248 247 246 ITEM NO 1 - 1 1 - - - - - 1 1 1 1 1 1 1 - 1 1 -77 -7 DIMENSIONS: mm & 4 of 4) 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 A1 ECR-14-005728 25APR2014 XZ JT B ECR-15-011177 28JUL2015 YY TE PART NO 1 1 1 1 1 1 1 1 REF REF REF REF - - REF REF 1 1 1 1 REF REF 1 1 1 2 1 1 4 1 1 1 - - 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 1 1 2 1 3 1 1 4 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -2 1 1 1 1 1 2 1 3 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM, STEPPED, ATLANTIC, SF, NON-ADJ 1 2063440-1 TAG,IDENTIFICATION 1 2119740-2 SPACER, FEEDER .. 1 1901094-3 PIN, SLOTTED SPRING 3.0 X 14.0 1 6-993111-6 SPRING, COMPRESSION 1 8-22280-7_SIMP GUIDE PIN,HOLDDOWN 1 1752353-2 GUIDE PIN,HOLDDOWN 1 1901680-2 RING, RETAIN, EXTERN, 3/16 CRESCENT 2 21045-3 MAGNET, RARE EARTH HIGH ENERGY 1 994969-1_GATD COUNTER, MAGNETIC 1 COUNTER_994970 SPRING, FEED FINGER 1 240638 PIN, RETAIN, GRVD, 3/16 X .854 1 3-23627-7 HOLDER,FEED FINGER, AF 1 2119799 MEMORY CHIP, PROGRAMMED 1 1901689_EMPTY_OCEAN_SF SERVO FEED LATCH ASM .. 1 1633743-1 WASHER, FLAT, REG M4 1 1-18028-2 FEED FINGER ASSEMBLY,SF 1 2119944-1 SPACER, CRIMPER 1 2-455888-2 SPACER, CRIMPER 1 2-455888-5 DOCUMENTATION PACKAGE 1 2119956-1 TAG,IDENTIFICATION 1 2119740-1 SCREW, DRIVE, RH, RoHS, 2 x .188 2 2168078-1 LIMITER, ADJUSTMENT BOLT 1 2119793 SCR, SET, SOC, CONE POINT, M3 x 4.0 3 992763-5 SCR, BHSC, RoHS (M4 X 8) 1 2079383-4 SCR, HEX HD CAP, M4 X 6.0 1 5-18022-5 SCR, FLT SKT HD CAP M3 X 10.0 1 985575-3 PAWL, FEED 1 1338685-1 SHCS, LOW HEAD, RoHS, M4 X 12 4 2168400-1 NUT, HEX, REG, RoHS, M3.5 1 1-5018030-0 HOLDDOWN, TERMINAL 1 1901681-5 STANDOFF,HOLD-DOWN 1 1-1752354-9 SCR, SKT HD CAP M4 X 6.0 3 18023-9 FEED CAM, PRE FEED 1 2119652 FEED CAM, POST FEED 1 2119653 APPLICATOR BASIC ASSEMBLY, SF 1 2119656-9 RAM, STEPPED, AMP STYLE, SIDE FEED 1 2161311 SCR, BHSC, RoHS (M8 X 40) 1 1-2079383-5 DISC, NUMBERED FA WIRE ADJUSTMENT 1 2119645 APPLICATOR SHIM PACK 1 2119957-1 RAM WASHER, PRECISION 1 2119644-1 FA HEAD, ATLANTIC STYLE 1 2119085 BOLT, ADJUSTMENT 1 2119092-1 SUPPORT, TERMINAL 1 1-1752356-8 SCR, BHSC, RoHS (M4 X 20) 2 2079383-5 HEX HEAD, FLANGED, M5 x 8mm LONG 1 2161328 SPACER, STRIP GUIDE 1 1-1320908-0 ASSEMBLY, STRIP GUIDE 1 2119959-1 SPACER, CRIMPER 1 455888-4 STRIP GUIDE 1 1320928-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 1 2168083-2 WASHER, FLAT, REG M4 1 1-18028-2 STRIPPER, SIDE FEED 1 2119533 INSERT, SHEAR 1 2119806 SPRING, COMPRESSION 1 SIMP_3-22280-3 STOP, SHEAR 1 1-356885-4 SHEAR HOLDER, FRONT 1 2119805-1 FLOATING SHEAR, FRONT 1 318707-1 ANVIL, COMBINATION .080 1 7-1633131-8 - .. 1 ITEM_7 - .. 1 ITEM_6 DEPRESSOR, SHEAR 1 2119781-1 BLOCK, CRIMPER SPACER 1 238011-4 CRIMPER, INSULATION O 1 1-1803019-7 SPACER, CRIMPER 1 1-455888-7 CRIMPER, WIRE PREMIUM 1 2-456405-9 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 85 82 71 67 66 63 62 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO DESCRIPTION TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC SIZE A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 2119580-1 AIR FEED MODULE 06JUN2012 - 2 2168400-6 MECHANICAL FEED ASSEMBLY APVD WEIGHT 1 7-18023-7 SHCS, LOW HEAD, RoHS, M5 X 16 06JUN2012 - 1 2119083 SCR, SKT HD CAP M3 X 4.0 PRODUCT SPEC - 1 2079764 RETAINER, INSULATION DIAL CHK S.XI 1 2119082-8 WASHER, WAVE SPRING, CREST-TO-CREST 06JUN2012 T.ELBIN 1 2161314 CAM, SNAIL, INSULATION ADJUSTMENT DWN X.ZHAO APVD GB -1 1 DWN XZ 1 1 DATE 28JAN2013 2161314-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2-455888-2 2-455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-5 1-1752354-9 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-8 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 7-1633131-8 2119781-1 238011-4 1-1803019-7 1-455888-7 2-456405-9 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 DESCRIPTION RELEASED A - LOC 1 Ocean Side Feed Applicator - DRAWING NO 2151451 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL 6 38 56 39 250 A 2 247 246 44 7 252 245 7 35 - 166 8 242 2 2 1.6 2 57 REF 2 SHEAR DEPRESSOR DETAIL 6 2 163 8 82 85 136 137 1 1 3 172 1 4 TERMINAL SUPPORT LOCATION 28 5 41 2 176 2 133 4 174 44 2 198 175 51 6 164 A 18.0 66 50 2 67 11 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 A 50 REF 57 HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 REF 245 REF 52 135 0.5 C 177 56 6.0 REF 34 REF 2 SERVO LATCH PLATE D 243 238 C REF 244 59 47 APVD - - 5 260 63 30mm STROKE DWN 62 59 249 B SEE SHEET 1 40 239 PNEUMATIC 240 DATE 37 A D DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06JUN2012 CHK 06JUN2012 APVD 06JUN2012 X.ZHAO T.ELBIN S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151451 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151451 -1 DESCRIPTION B 2- 2151451 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151451 -5 B FINE CRIMP HEIGHT ADJUST 2- 2151451 -7 B FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151451 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151451 -5 8- 2151451 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151451 -5 - 2119949-1 8- 2151451 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 (QUANTITY 2) 2119799-1 - - 6 - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE - - DELPHI PACKARD TERMINAL WIRE STRIP LENGTH n 5.20-6.00 mm [.205-.236 IN] C TERMINAL APPLICATION SPECIFICATION - DELPHI PACKARD CRIMP SPECIFICATION TAXI TERM F GT 150 TERMINAL NAME: DELPHI PACKARD - INSULATION DIAMETER RANGE - 2.72 mm [.107 IN] MAX - - 12 - - - - - TERMINALS APPLIED TE TERMINAL 286810-1 - DELPHI PACKARD TERMINAL C1__DWG_PN_1_0 12191819 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 286812-1 DELPHI PACKARD SEAL C1__DWG_PN_3_1 12191227 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 1.00mm2 0.85mm2 0.75mm2 or 0.80mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.40+/-0.05 [.055+/-.002] 1.30+/-0.05 [.051+/-.002] 1.25+/-0.05 [.049+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.7 5.9 6.6 - 9 - 6 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 6 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151451 -4 2151451 -4 2151451 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A 12 13 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS n 1.86-2.25mm. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - & 242. - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 - 1 6 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F O 2.03 mm [.080] REVISIONS DIST - - APPLICATOR DATA LOC 1 1 1 - - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-8 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-8 - 251 250 249 246 244 - 1 1 1 - 1 1 1 1 1 1 - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 2-455888-2 2-455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-5 1-1752354-9 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 2119644-1 1-1752356-8 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 7-1633131-8 2119781-1 238011-4 1-1803019-7 1-455888-7 2-456405-9 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, PACIFIC STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .080 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 DWN 06JUN2012 CHK 06JUN2012 APVD 06JUN2012 X.ZHAO T.ELBIN S.XI NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 6-993111-6 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 mm 1 2161312_ALT_MACH 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 2-455888-2 1 2-455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-5 1 1-1752354-9 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-8 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 7-1633131-8 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 1-1803019-7 1 1-455888-7 1 2-456405-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 7-18023-7 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 85 82 71 67 66 63 62 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - 1 2079764 Ocean Side Feed Applicator - DRAWING NO 2151451 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 APVD - - - 62 40 A 145 38 239 246 39 59 7 56 140 152 REF 5 2 D 2 1.6 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 6.0 63 238 163 34 59 C 85 3 172 177 56 176 2 SERVO LATCH PLATE 2 TERMINAL SUPPORT LOCATION 1 2 3 C 1 4 28 174 5 41 140 52 133 4 REF 82 137 240 0.5 REF 8 136 135 2 REF 175 51 198 164 6 66 50 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 50 19 10 30 REF HOLDDOWN SET-UP 20 9 21 117 REF 18.0 57 2 11 A B DWN 251 MECHANICAL D DATE 29 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 06JUN2012 CHK 01JAN2012 APVD 01JAN2012 X.ZHAO T.ELBIN S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151451 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B