2151528-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2151528 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC SUPERSEDED BY 4151203-2 7-2151528-2 H PNEUMATIC SUPERSEDED BY 7-4151203-2 7- 2151528 -7 E PNEUMATIC AND CRIMP TOOLING KIT CRIMP TOOLING KIT REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD F ECR-19-000285 08JAN2019 TB TE G ECR-21-112342 01SEP2021 JWC TE H ECR-22-127694 25JAN2022 RK GB H1 ECR-22-154242 29SEP2022 JWC GB - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 0.64 mm [.025] 0.61 mm [.024] APPLICATOR INSTRUCTIONS 408-35042 HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION HIROSE TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION - 1949699-2 5 C1__DWG_PN_1_1 DF20B-2830SCFA C1__DWG_PN_1_2 - - - - 1 - TE TERMINAL C1__DWG_PN_3_0 HIROSE TERMINAL - 1 - 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.52+/-0.02 [.020+/-.001] 0.50+/-0.02 [.020+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 10.3 10.4 2 B RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 7 1 1 1 1 - 1 1 - 1 1 - 1 2 - 2 2 - 2 1 - 1 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 1 1 - 1 1 1 2 - 1 1 - 1 1 1 1 2 1 A 4 1 - 1 1 4 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - - 1 1 - 1 1 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - 4 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_2_2 1 REF REF - 5 C1__DWG_PN_2_1 1 1 - C1__DWG_PN_4_0 1 1 C1__DWG_PN_2_0 1 1 - 3 2119641-1 2119082-1 2079764-1 2119083-1 2844940-1 994970-2 1-22281-8 2119955-1 2844908-1 2844907-1 1-690438-0 2168083-1 2168083-6 1-455888-6 1803607-3 1-2119791-4 2119943-1 2119740-1 2168078-1 2-18032-5 2168083-2 1338685-1 2168083-3 18023-9 1803583-9 1803515-1 1803602-1 2-1752356-6 2079383-5 2-2844962-1 2-2844938-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1803334-8 1-2119757-9 2-238011-0 1-1803326-2 1803323-7 1 1 - 7 HIROSE TERMINAL DF20F-2830SCFA C1__DWG_PN_1_0 - 0.50-0.60 mm [.020-.024 IN] TAD-P 0506 TERMINALS APPLIED TE TERMINAL 1949699-1 INSULATION DIAMETER RANGE 1 2 1 -77 -72 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM PART NO DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 2844940-1 1 COUNTER_994970 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 2168083-6 1 1-455888-6 1 1803607_3 1 1-2119791-4 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 2168083-2 1 1338685-1 4 2168083-3 1 18023-9 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-6 2 2079383-5 2 2-2844962-1 1 2-2844938-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533-1 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1803334-8 1 1-2119757-9 1 2-238011-0 1 1-1803326-2 1 1803323-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764_APP 248 244 243 242 238 164 121 113 99 98 96 95 93 82 71 70 69 67 66 61 60 56 54 49 46 44 41 34 33 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 2119082-1 DESCRIPTION PRODUCT SPEC - 1 2119641-1 Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - D DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D FEED TYPE 44 PNEUMATIC 2 0.0 244 TERMINAL SUPPORT LOCATION 243 A 242 238 82 C 1 2 1 SEE DETAIL A C 3 1 4 59 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 70 69 5 56 44 41 44.61 164 DETAIL A 0.05 66 33 2 REF RAM SET-UP 67 24 A 30 B 19 95 20 9 96 21 12 B 1 121 11 27 61 ITEM 30 LOCATED AT FRONT HOLES CAM POSITION 30mm STROKE 30 29 113 5 29 25 26 23 93 98 99 46 34 54 8 1 60 54 10 1 REF REF 20 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 2 DESCRIPTION FEED TYPE 2- 2151528 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC CRIMP TOOLING KIT - 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION E 3 LOC PART NUMBER 7- 2151528 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - SUPERSEDED BY 2-4151203-2 D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 0.64 mm [.025] 0.61 mm [.024] APPLICATOR INSTRUCTIONS 408-35042 HIROSE TERMINAL TERMINAL DATA: HIROSE CRIMP SPECIFICATION HIROSE TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION 1949699-1 1949699-2 TAD-P 0506 5 DF20F-2830SCFA DF20B-2830SCFA C1__DWG_PN_1_1 C1__DWG_PN_1_2 - - - - - 28 AWG 30 AWG W1__DWG_WGAUGE_2 1 - TE TERMINAL C1__DWG_PN_3_0 REF HIROSE TERMINAL 0.50+/-0.02 [.020+/-.001] 1 - 4 - C1__DWG_PN_2_2 0.52+/-0.02 [.020+/-.001] 1 - C1__DWG_PN_4_0 C1__DWG_PN_2_1 1 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1 - CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 10.3 10.4 1 - 5 WIRE SIZE 1 - C1__DWG_PN_2_0 1 - 4 1 - 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 2 - 1 - 1 - 1 B 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 1 - 1 - 1 - 2 - 2 - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 2 - 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 - 2 - 1 1 - 1 - 1 1 - 1 1 1 1 1 - A 1 - 1 1 2119082-1 2079764-1 2119083-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 1-1803583-0 1803516-1 1-22281-8 2119955-1 2844908-1 2844907-1 1-690438-0 2168083-1 2168083-6 1-455888-6 1803607-3 1-2119791-4 2119943-1 2119740-1 2168078-1 2-18032-5 1338685-1 18023-9 1803602-1 2-1752356-6 2079383-5 2-2844962-1 2-2844938-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1803334-8 1-2119757-9 2-238011-0 1-1803326-2 1803323-7 1 - 3 7 HIROSE TERMINAL C1__DWG_PN_1_0 - 0.50-0.60 mm [.020-.024 IN] - TERMINALS APPLIED TE TERMINAL INSULATION DIAMETER RANGE 1 1 1 1 1 PART NO -77 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC SPRING, COMPRESSION ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SET, FLT PNT, M5 X 20.0 PAWL, FEED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F CRIMPER, WIRE PREMIUM DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 1-1803583-0 1 1803516-1 1 SIMP_1-22281-8 1 2119955-1 1 2844908 1 2844907 1 1-690438-0 2 2168083-1 1 2168083-6 1 1-455888-6 1 1803607_3 1 1-2119791-4 1 2119943-1 1 2119740-1 2 2168078-1 2 2-18032-5 1 1338685-1 1 18023-9 1 1803602-1 1 2-1752356-6 2 2079383-5 2 2-2844962-1 1 2-2844938-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 2 1-18028-2 1 2119533-1 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1803334-8 1 1-2119757-9 1 2-238011-0 1 1-1803326-2 1 1803323-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 238 164 151 144 143 141 140 121 113 99 98 96 95 93 82 71 70 69 67 66 61 56 49 41 34 33 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 5 4 3 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-1 Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 140 D DATE DWN APVD - - - 2 D 244 FEED TYPE 243 PNEUMATIC 242 A 2 3 238 82 0.0 1 1 TERMINAL SUPPORT LOCATION 3 C 1 4 59 SEE DETAIL A C 70 69 5 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 41 140 REF 35.58 66 164 33 0.05 2 DETAIL A RAM SET-UP 67 24 A 30 19 20 95 B 21 96 9 B 1 12 121 27 CAM POSITION ITEM 30 LOCATED AT FRONT HOLES 61 30 REF REF 29 30mm STROKE 151 113 5 29 25 26 23 93 98 99 141 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H1