2151542-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151542 -1 DESCRIPTION A 2151542 -2 2151542 -5 FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE A NON-CRIMP HEIGHT ADJUST 2151542 -7 A FINE CRIMP HEIGHT ADJUST 7- 2151542 -7 A SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE PNEUMATIC SERVO LATCH PLATE 2151542 -6 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST A CONVERT TO 4 NONE CRIMP TOOLING KIT - SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED 2119950-1 1338683-9 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - 1338683-9 - 1338683-9 1338683-9 5-18022-5 8- 2151542 -5 8- 2151542 -4 5-18022-5 8- 2151542 -5 8- 2151542 -4 5-18022-5 5-18022-5 2119641-1 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - 2168400-6 2168400-6 - 2119799-1 (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - - TYPE - F - 3.05 mm [.120] - APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: TERMINAL NAME: WIRE STRIP LENGTH C - INSULATION DIAMETER RANGE 4.30-6.48 mm [.169-.255 IN] TERMINAL APPLICATION SPECIFICATION - TE CONNECTIVITY CRIMP SPEC CONTACT, AMP POWER SERIES 15 114-13127 Rev B - - - - 4 C1__DWG_PN_1_1 - - - - TE TERMINAL 1604113-2 C1__DWG_PN_1_0 - - TERMINALS APPLIED TE TERMINAL 1604113-1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 - TE TERMINAL - C1__DWG_PN_4_0 C1__DWG_PN_3_1 - C1__DWG_PN_4_1 - WIRE SIZE 16 AWG 18 AWG 20 AWG B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.75+/-0.05 [.069+/-.002] 1.63+/-0.05 [.064+/-.002] 1.50+/-0.05 [.059+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 6.6 W1__DWG_CRIMP_HT_1 7.8 W1__DWG_CRIMP_HT_2 9.1 W1__DWG_CRIMP_HT_3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 6 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 7 6 8 9 10 11 A - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151542 2151542 2151542 2151542 - -4 -4 -5 -6 6 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - 1 - 1 - 1 1 1 1 1 1 1 REF 1 1 1 1 2 2 1 1 2 2 1 2 1 1 1 2 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 -77 -7 1 - - - P LTR DESCRIPTION A RELEASED - - 1 - 1 - - DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 -1 PART NO - 2 1 REF - - - 1 - - 1 - 1 1 1 1 - - - 1 - - - - 1 - 2 - 1 1 - 2 - 1 1 1 - 1 1 - - 1 - - 1 1 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 1-690712-7 980371-4 2168083-3 1-2168083-0 4-18024-4 1633055-1 2168083-6 2-18032-5 2168083-1 1-455888-2 2079383-2 1-2119928-7 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338683-9 2168083-8 2-18031-1 1-811242-0 1-1803011-2 18023-9 2119652-1 2119653-1 2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 2079383-8 2161328-1 1-1320908-1 1-1901086-9 22283-1 356835-1 6-690754-6 1803053-7 2168083-8 1-18028-2 2119533-1 1633579-5 2-1803012-4 1803050-4 2-456409-3 - - 1 1 REF REF REF - - - 1 - - 1 - REF 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 - 1 - 2 - - 1 1 1 - - 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 - - 1 3 1 - 2 1 3 1 1 2 1 - 1 1 2 - 1 1 - 2 2 1 1 - 1 2 1 1 2 1 2 1 2 2 1 2 1 2 2 1 1 1 2 2 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 REF - - 1 1 - 1 REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 66 DATE DWN 24MAY2012 - APVD RW TE - - 2063440-1 11 - REVISIONS PART NUMBERS REQUIRED - - 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 SCR, BTN SKT HD CAP (M4 X 6.0) GUIDE, STOCK SCR, SKT HD CAP, RoHS, M5 X 65 SCR, SET, FLT POINT M5 X 20.0 SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 10) FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SET, CUP POINT M3 X 3.0 BUMPER, HOLD DOWN HOLDER, SLUG BLADE SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 16) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL STRIP GUIDE, REAR SCR, SKT HD CAP, RoHS, M4 X 16 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED BLADE, SLUG PLATE, REAR SHEAR ANVIL, SPECIAL, COMBINATION CRIMPER, WIRE .120 "F" PREMIUM DWN 16MAR2012 CHK 19MAR2012 APVD 19MAR2012 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 2119944-1 1 1-690712-7 1 980371-4 1 2168083-3 2 1-2168083-0 2 4-18024-4 1 1633055 1 2168083-6 2 2-18032-5 2 2168083-1 1 1-455888-2 2 2079383-2 1 1-2119928-7 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338683-9 2 2168083-8 1 2-18031-1 1 1-811242-0 1 1-1803011-2 3 18023-9 1 2119652 1 2119653 1 2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085 1 2119092-1 2 2079383-8 1 2161328 1 1-1320908-1 1 1-1901086-9 2 22283-1 1 356835-1 1 6-690754-6 1 1803053-7 1 2168083-8 1 1-18028-2 1 2119533-1 1 1633579-5 1 2-1803012-4 1 1803050-4 1 2-456409-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119640-1 260 252 250 249 248 247 246 245 240 239 238 213 198 172 166 164 163 137 136 135 133 121 117 115 100 98 98 97 94 93 91 85 82 79 78 71 67 66 63 62 60 59 56 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 32 30 29 27 26 25 23 21 20 19 10 9 8 1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 1 2119957-2 Ocean Side Feed Applicator - DRAWING NO 2151542 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 APVD - - - 37 62 38 239 44 7 252 7 250 246 260 56 PNEUMATIC 247 39 59 245 35 166 2 249 2 D 2 2 2 8 63 59 A 163 52 136 1 50 172 C 82 53 137 1 98 56 C 41 10 51 SERVO LATCH PLATE 33 23 135 133 240 4 97 198 164 94 66 11 A 2 67 213 SERVO FEEDER NOT INCLUDED B DWN 40 A D DATE 117 REF 30 A 78 10 19 29 REF 20 30 REF B 21 85 115 121 ITEM 30 LOCATED AT FRONT HOLES 29 CAM POSITIONS 79 30mm STROKE 30mm STROKE 30mm STROKE 47 27 25 91 26 100 32 93 46 9 8 1 60 98 FEED TRACK POSITION GUIDE BY INSULATION AND BODY 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16MAR2012 CHK 19MAR2012 APVD 19MAR2012 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151542 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151542 -1 DESCRIPTION A 2- 2151542 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2151542 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED - 1338683-9 2161326-1 - MECHANICAL FEED 2119949-1 SMART APPLICATOR MECHANICAL FEED 4 2119950-1 2119951-1 SERVO LATCH PLATE PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119951-1 2161326-1 2119949-1 2119950-1 - - - 1338683-9 - - 1338683-9 1338683-9 - 5-18022-5 2119641-2 2119799-1 - APPLICATOR INSTRUCTIONS 408-10389 - - 8- 2151542 -5 1901094-3 5-18022-5 2119653-2 8- 2151542 -4 8- 2151542 -5 8- 2151542 -4 5-18022-5 5-18022-5 - - 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - TYPE - - TERMINAL NAME: WIRE STRIP LENGTH C - INSULATION DIAMETER RANGE 4.30-6.48 mm [.169-.255 IN] TERMINAL APPLICATION SPECIFICATION - TE CONNECTIVITY CRIMP SPEC CONTACT, AMP POWER SERIES 15 114-13127 Rev B - - - - - - - - - TERMINALS APPLIED TE TERMINAL 1604113-1 TE TERMINAL C1__DWG_PN_1_0 1604113-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 TE TERMINAL - 4 C1__DWG_PN_4_0 C1__DWG_PN_3_1 - C1__DWG_PN_4_1 - WIRE SIZE 16 AWG 18 AWG 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.75+/-0.05 [.069+/-.002] 1.63+/-0.05 [.064+/-.002] 1.50+/-0.05 [.059+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.6 7.8 9.1 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - 6 - 6 GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151542 -4 2151542 -4 2151542 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A - & 62. - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 1 1 1 - 1 DESCRIPTION DATE SEE SHEET 1 - - 1 - 1 - - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - - 1 2 - - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 1-690712-7 980371-4 2168083-3 1-2168083-0 4-18024-4 1633055-1 2168083-6 2-18032-5 2168083-1 1-455888-2 2079383-2 1-2119928-7 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338683-9 2168083-8 2-18031-1 1-811242-0 1-1803011-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-2 2079383-8 2161328-1 1-1320908-1 1-1901086-9 22283-1 356835-1 6-690754-6 1803053-7 2168083-8 1-18028-2 2119533-1 1633579-5 2-1803012-4 1803050-4 2-456409-3 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 2 1 2 1 2 2 1 2 1 2 2 1 1 1 2 2 2 1 1 2 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 1 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF FRONT STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 SCR, BTN SKT HD CAP (M4 X 6.0) GUIDE, STOCK SCR, SKT HD CAP, RoHS, M5 X 65 SCR, SET, FLT POINT M5 X 20.0 SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SCR, BHSC, RoHS (M3 X 10) FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SET, CUP POINT M3 X 3.0 BUMPER, HOLD DOWN HOLDER, SLUG BLADE SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 16) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL STRIP GUIDE, REAR SCR, SKT HD CAP, RoHS, M4 X 16 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED BLADE, SLUG PLATE, REAR SHEAR ANVIL, SPECIAL, COMBINATION CRIMPER, WIRE .120 "F" PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 LTR - - - TE TERMINAL P (QUANTITY 2) - TERMINAL DATA: 66 2063440-1 F - 3.05 mm [.120] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED SERVO LATCH PLATE SMART APPLICATOR PNEUMATIC 2- 2151542 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151542 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 DWN 16MAR2012 CHK 19MAR2012 APVD 19MAR2012 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 1 2119653-2 1 2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 2119944-1 1 1-690712-7 1 980371-4 1 2168083-3 2 1-2168083-0 2 4-18024-4 1 1633055 1 2168083-6 2 2-18032-5 2 2168083-1 1 1-455888-2 2 2079383-2 1 1-2119928-7 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338683-9 2 2168083-8 1 2-18031-1 1 1-811242-0 1 1-1803011-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 2 2079383-8 1 2161328 1 1-1320908-1 1 1-1901086-9 2 22283-1 1 356835-1 1 6-690754-6 1 1803053-7 1 2168083-8 1 1-18028-2 1 2119533-1 1 1633579-5 1 2-1803012-4 1 1803050-4 1 2-456409-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 240 239 238 213 198 172 166 164 163 152 151 145 144 142 141 140 139 137 136 135 133 121 117 115 100 98 98 97 94 93 91 85 82 79 78 71 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 33 32 30 29 27 26 25 23 21 20 19 10 9 8 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2151542 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE 38 239 59 D 39 145 56 7 152 246 7 139 PNEUMATIC 250 140 2 8 249 2 2 2 166 238 63 59 A 163 53 136 82 50 137 C 52 1 98 172 41 C 10 56 51 SERVO LATCH PLATE 33 240 133 23 4 135 97 198 94 164 11 66 2 67 A SERVO FEEDER NOT INCLUDED 117 REF 213 A 30 B 1 19 10 78 20 85 21 ITEM 30 LOCATED AT FRONT HOLES REF 29 30 REF B 115 121 29 CAM POSITIONS 30mm STROKE FEED TRACK POSITION GUIDE BY INSULATION AND BODY 30mm STROKE 30mm STROKE 142 27 151 25 91 26 100 32 93 141 9 8 1 144 98 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16MAR2012 CHK 19MAR2012 APVD 19MAR2012 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151542 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A