2151625-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151625 -2 DESCRIPTION B 2151625 -5 FINE CRIMP HEIGHT ADJUST B B NON-CRIMP HEIGHT ADJUST 2151625 -7 B FINE CRIMP HEIGHT ADJUST A CONVERT TO - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2151625 -6 7- 2151625 -7 APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 SERVO LATCH PLATE NONE CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR - 4 12 PNEUMATIC FEED - - - - - 2161326-1 - 2119951-1 - - - 8- 2151625 -5 8- 2151625 -4 - 2119950-1 - 1338683-8 - 5-18022-5 - - - - - - - - - 2119641-1 - - - - - 1901094-3 - - - - - - - 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - 15 - - - 2063440-2 - - - - - - - - - - - WIRE INSUL - SIZE - TYPE - F O 5.33 mm [.210] 8.71 mm [.343] APPLICATOR INSTRUCTIONS 408-10389 - FCI TERMINAL TERMINAL DATA: 9.5 FEMALE TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 7.50-8.50 mm [.295-.335 IN] C TERMINAL APPLICATION SPECIFICATION 9 084 16 00 - TERMINALS APPLIED TE TERMINAL 1949505-1 n C1__DWG_PN_1_1 - INSULATION DIAMETER RANGE - - 5.10-5.30 mm [.201-.209 IN] - - - - 6 - 10 FCI TERMINAL 60070271 C1__DWG_PN_1_0 - FCI CRIMP SPECIFICATION - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 2113249-1 C1__DWG_PN_3_1 2113249-2 - FCI SEAL 60993303 C1__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 60993304 C1__DWG_PN_3_2 - C1__DWG_PN_4_2 - WIRE SIZE 10.00mm2 8.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 3.30+/-0.05 [.130+/-.002] 2.97+/-0.05 [.117+/-.002] CRIMP HEIGHT REFERENCE SETTING 4.6 W1__DWG_CRIMP_HT_1 9.3 W1__DWG_CRIMP_HT_2 - 6 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2151625 -4 2151625 -5 2151625 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 15 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 242. - & 242. - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. CUT TO LENGTH AT ASSEMBLY. AMP 4805 REV 31MAR2000 REVISIONS DIST A 66 P LTR 6 - - 1 1 1 1 1 1 1 -77 -7 1 1 1 1 1 1 -6 - 1 1 1 1 1 1 1 -5 1 2119957-2 2-455888-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-8 2079764-1 2119083-1 -2 PART NO 1 1 1 1 1 1 1 1 1 APPLICATOR SHIM PACK SPACER, CRIMPER O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 2119957-2 1 2-455888-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-8 1 2079764 1 2119083 - 1 260 259 252 250 249 248 247 246 245 244 243 242 - 1 - 1 1 - 1 - ITEM NO 1 1 1 1 - 1 - 1 DATE DWN APVD A RELEASED 30NOV2012 RK TE B ECR-13-012621 09AUG2013 YY UG 2 - 2 - - mm MATERIAL - 1 -2 PART NO 1 - 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - - 1 7-18023-7 2168400-6 2063440-2 2119740-2 1901094-3 993111-8 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2-690438-2 2168083-1 2168083-6 1-455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 18023-6 1338683-8 2168400-1 1-5018030-0 1901681-1 3-1752354-0 18023-9 1-2119656-7 2161311-1 1-2079383-5 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 3-1752356-3 1-2079383-3 2161328-1 2-1320908-3 1901086-9 1-455888-0 22283-1 356835-1 240792-1 1320928-4 980371-4 2168083-2 1-18028-2 2119533-5 2119806-1 4-22280-7 1-356885-3 2119805-7 318059-9 1633930-5 1803080-1 4-238011-5 4-2119784-8 1-455888-9 4-1673600-4 1 2 1 1 REF REF REF - - - - - - - - - 1 1 - 1 REF REF - 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 4 1 1 1 1 4 1 1 1 - 4 1 1 1 - 4 1 - 1 - 2 1 - 1 3 2 1 - 1 3 2 1 2 1 - 2 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 - 1 1 1 1 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DESCRIPTION - - CRIMP 1 PART NUMBERS REQUIRED - APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 12.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP M3 X 16.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 25) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119740-2 .. 1 1901094-3 1 993111-8 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 1-18028-2 1 2-690438-2 2 2168083-1 1 2168083-6 1 1-455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 18023-6 1 1338683-8 4 2168400-1 1 1-5018030-0 1 1901681-1 1 3-1752354-0 2 18023-9 1 1-2119656-7 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 1 3-1752356-3 2 1-2079383-3 1 2161328 1 2-1320908-3 1 1901086-9 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-4 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-5 1 2119806 1 SIMP_4-22280-7 1 1-356885-3 1 2119805-7 1 318059-9 1 1633930-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1803080-1 1 4-238011-5 1 4-2119784-8 1 1-455888-9 1 4-1673600-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2063440-2 241 240 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 121 119 96 95 93 82 71 67 66 63 62 61 60 59 57 56 54 52 51 50 49 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 2 2168400-6 DESCRIPTION PRODUCT SPEC - 1 7-18023-7 Ocean Side Feed Applicator - DRAWING NO 2151625 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 6 6 5 247 246 260 PNEUMATIC 7 252 2 7 249 35 63 A 166 8 5.86 [ 0.231 ] 2 2 245 2 2 6 8 82 1 136 3 172 C 1 177 4 TERMINAL SUPPORT LOCATION 28 5 41 2 176 2 133 4 135 2 198 6 164 24 175 14.40 [ 0.567 ] 66 50 2 67 11 57 A 50 REF HOLDDOWN SET-UP 10 19 B 20 96 21 29 9 27 1 ITEM 30 LOCATED AT REAR HOLES 12 61 241 15 CAM POSITION 30mm STROKE REF 245 REF 213 95 117 REF 44 51 30 SERVO FEEDER NOT INCLUDED 174 52 4 A 2.54 0.50 [ 0.100 0.019 ] 34 REF 2 33 REF 1 137 240 57 REF SHEAR DEPRESSOR DETAIL 259 59 B D 243 163 SERVO LATCH PLATE REF 2 44 242 56 - 244 238 C - 62 39 250 APVD 37 38 FEED TYPE DWN - 40 D DATE 13 1 30 REF 29 REF 11 11 119 25 23 26 121 32 93 34 54 8 1 60 54 10 1 46 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 ATLANTIC VERSION 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151625 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151625 -2 DESCRIPTION B 2- 2151625 -5 2- 2151625 -7 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A CONVERT TO - PNEUMATIC FINE CRIMP HEIGHT ADJUST B 7- 2151625 -7 FEED TYPE FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART NONE CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR 4 - PNEUMATIC FEED - - - - 2161326-1 - 2119951-1 - - - 8- 2151625 -5 8- 2151625 -4 - 2119950-1 - 1338683-8 - 5-18022-5 - - - - - 1901094-3 - - 2119641-2 - - - - - 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - - F O 8.71 mm [.343] APPLICATOR INSTRUCTIONS 408-10389 FCI TERMINAL 9.5 FEMALE TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 7.50-8.50 mm [.295-.335 IN] C TERMINAL APPLICATION SPECIFICATION 1949505-1 9 084 16 00 - TERMINALS APPLIED TE TERMINAL n 60070271 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 5.10-5.30 mm [.201-.209 IN] - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 2113249-1 2113249-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 FCI SEAL 60993303 60993304 6 C1__DWG_PN_4_2 WIRE SIZE 10.00mm2 8.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 3.30+/-0.05 [.130+/-.002] 2.97+/-0.05 [.117+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.6 9.3 9 W1__FA_SETTING_2 6 1 B 2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151625 -4 2151625 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 242. - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. CUT TO LENGTH AT ASSEMBLY. AMP 4805 REV 31MAR2000 6 14 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 2-455888-2 2119782-1 2119640-1 2079988-1 1-22279-3 2161314-1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-2 PART NO SPACER, CRIMPER FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE DESCRIPTION 1 2-455888-2 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2161314 1 2119082-8 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-2 1 259 251 250 249 246 245 244 243 242 241 240 238 1 1 1 ITEM NO DIMENSIONS: mm & 2 of 4) 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 12.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP M3 X 16.0 FEED PAWL NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 25) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 2 - 1 - 3 2 - - 1 3 2 - W1__FA_SETTING_1 2 1 3 - 1 2 1 - 1 - 2 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - C1__DWG_PN_4_1 1 1 2 - C1__DWG_PN_4_0 1 1 1 - - 1 1 - - 1 1 - 1 REF - - 1 - - - 1 - - - 1 1 - - 1 1 1 - 1 1 1 - 10 FCI TERMINAL C1__DWG_PN_1_0 FCI CRIMP SPECIFICATION - 1 1 - 4 - 1 - 1 4 - - 1 1 4 - 1 1 1 - 1 - 1 - TERMINAL DATA: - - - 1 REF REF - - 2 1 REF - TYPE 1 - 1 - 1 1 - - 1 1 1 - 1 1 1 - - 1 1 - 5.33 mm [.210] P 2119740-2 1901094-3 993111-8 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-8 2161312-1 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2-690438-2 2168083-1 2168083-6 1-455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 18023-6 1338683-8 1-5018030-0 1901681-1 3-1752354-0 18023-9 1-2079383-5 2119645-1 2119957-1 1-2119644-2 3-1752356-3 1-2079383-3 2161328-1 2-1320908-3 1901086-9 1-455888-0 22283-1 356835-1 240792-1 1320928-4 980371-4 2168083-2 1-18028-2 2119533-5 2119806-1 4-22280-7 1-356885-3 2119805-7 318059-9 1633930-5 1803080-1 4-238011-5 4-2119784-8 1-455888-9 4-1673600-4 - 1 1 - - 1 - - 2063440-2 - - - WIRE INSUL 66 - - - SIZE A PART NUMBERS REQUIRED D CRIMP REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 R.KNEPPER T.ELBIN M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-8 1 2161312 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 1-18028-2 1 2-690438-2 2 2168083-1 1 2168083-6 1 1-455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 18023-6 1 1338683-8 1 1-5018030-0 1 1901681-1 1 3-1752354-0 2 18023-9 1 1-2079383-5 1 2119645 1 2119957-1 1 1-2119644-2 1 3-1752356-3 2 1-2079383-3 1 2161328 1 2-1320908-3 1 1901086-9 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-4 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-5 1 2119806 1 SIMP_4-22280-7 1 1-356885-3 1 2119805-7 1 318059-9 1 1633930-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1803080-1 1 4-238011-5 1 4-2119784-8 1 1-455888-9 1 4-1673600-4 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 993111-8 213 198 177 176 175 174 172 166 164 163 151 145 144 143 142 141 140 140 139 137 136 135 133 121 119 96 95 93 82 71 67 66 63 62 61 59 57 56 52 51 50 49 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - .. 1 1901094-3 DESCRIPTION PRODUCT SPEC - 1 2119740-2 Ocean Side Feed Applicator - DRAWING NO 2151625 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 62 40 145 38 D 246 39 140 FEED TYPE 2 57 5.86 [ 0.231 ] D REF 2 244 7 139 SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 249 A 166 8 242 6 2.54 0.50 [ 0.100 0.019 ] REF 8 163 34 59 259 82 136 1 137 C 2 140 164 66 50 REF 14.40 [ 0.567 ] 2 67 11 30 57 213 A 96 117 REF 5 51 24 95 SERVO FEEDER NOT INCLUDED 28 175 6 A 4 52 135 198 1 41 33 4 C 174 2 133 3 176 2 REF TERMINAL SUPPORT LOCATION 2 56 SERVO LATCH PLATE 1 177 172 240 2 63 238 B REF 5 2 50 19 10 REF HOLDDOWN SET-UP 20 29 B 9 21 27 1 12 241 61 13 14 1 ITEM 30 LOCATED AT REAR HOLES 11 REF 30 CAM POSITION REF 29 30mm STROKE 25 151 26 23 121 93 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151625 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B