2151781-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151781 -2 C 2151781 -5 FINE CRIMP HEIGHT ADJUST C C NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2151781 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT SERVO LATCH PLATE SMART APPLICATOR SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A CONVERT TO PNEUMATIC 2151781 -6 7- 2151781 -7 APPLICATOR STYLE CONVERSION CHART FEED TYPE DESCRIPTION 4 - PNEUMATIC FEED - 4 - 12 - 2119951-1 2161326-1 2119950-1 - - - 8- 2151781 -5 - 8- 2151781 -4 1-1338683-1 5-18022-5 - - - - - - 2119641-1 - - - 1901094-3 - - - - 3-1752354-1 - 2168400-6 - 2119799-1 - - - 6 - - 2063440-2 - - - - - - - - - - - - - WIRE INSUL - TYPE - F O 3.95 mm [.156] 10.95 mm [.431] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: TE CRMIP SPECIFICATION WIRE STRIP LENGTH .398-.429 IN [10.11-10.90 mm] C TERMINAL APPLICATION SPECIFICATION - n 114-18075 - - - - 6 - 14 - - 10 TE TERMINAL C1__DWG_PN_1_0 - INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL 962934-1 - MAXI POWER TIMER FOR 1.2mm TABS TERMINAL NAME: C1__DWG_PN_2_0 C1__DWG_PN_1_1 TE SEAL 1355437-1 - TE SEAL C1__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_3_1 - WIRE SIZE 4.00mm2 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.71+/-0.05 [.107+/-.002] 2.42+/-0.05 [.095+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 9 5.9 9.0 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY B 4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 6 - 2151781 -4 2151781 -5 2151781 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 12 13 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 16 - & 242. - & 252. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. - - THE APPLICATOR IS A NON-CARRIER CUTTING STYLE ONLY. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS 4.0- 4.5mm [.157 - .177 IN.] CUT TO LENGTH AT ASSEMBLY. RELOCATE ITEM 19 TO BACK OF APPLICATOR AFTER TURNING STRIPPER MOUNT 180 DEGREES. AMP 4805 REV 31MAR2000 - 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 15 & 242. 3.09 . A 66 P LTR (QUANTITY 2) - SIZE REVISIONS DIST - - CRIMP 1 PART NUMBERS REQUIRED - APPLICATOR DATA LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 1 1 1 1 1 -77 -7 1 1 1 1 1 -6 1 1 1 1 1 1 -5 1 2119957-2 1803078-1 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-8 2079764-1 -2 PART NO 1 1 1 1 1 1 1 1 APPLICATOR SHIM PACK SPACER, PRECISION O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, ATLANTIC, SF, NON-ADJ CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119957-2 1 1803078-1 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-8 1 2079764 260 259 252 250 249 248 247 246 245 244 243 11 - 1 - 1 1 1 1 1 1 ITEM NO 1 - 1 2 - - - 1 1 REF REF REF - - - - - - - - 1 - 1 - 1 REF REF - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 - - 1 1 1 - - 1 1 - - - 1 1 - - 1 1 1 - 2 1 1 1 4 2 1 1 1 4 2 1 1 - 4 2 1 1 - 4 3 - 1 - 3 3 - 1 1 3 3 - 2 1 - 3 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 -6 -5 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BH BH B ECR-13-007888 13MAY2013 BH TE C ECR-13-008398 23MAY2013 CC UG C1 ECR-15-010705 17JUL2015 XZ JT PART NO 1 RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE FENCE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 SPACER, CRIMPER EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP, RoHS, M3 X 16 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 25) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, CRIMPER SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION SCR, SKT HD CAP, RoHS, M3 X 8.0 DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FRONT STRIP GUIDE SPRING, COMPRESSION SCR, SKT HD CAP M4 X 10.0 SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM DWN 11DEC2012 CHK 11DEC2012 APVD 11DEC2012 BOB HIGMAN G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119580-1 1 2063440-2_OLD 1 1633782-7 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 1-455888-1 1 1803096 1 2119956-1 1 1-2119791-2 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 3 2079383-4 1 5-18022-5 1 1-2168083-3 1 1-1338683-1 4 2168400-1 2 2168083-8 1 5018030-1 1 1-811242-0_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1-2119656-7 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-3 1 2119085 1 2119092-1 1 1-1752356-0 2 1-2079383-3 1 2161328 1 3-455888-7 1 1-1320908-8 1 2119959-6 1 1-455888-9 2 22283-1 2 2168083-1 1 240792-1 1 2-1320928-2 1 2168083-2 1 1-18028-2 1 1803013-1 1 1-690438-0 1 SIMP_4-22280-7 1 1-18023-1 1 1-2119805-1 1 318059-9 1 1-1633930-4 1 2-240641-9 .. 1 ITEM_6 1 1803080-5 1 5-238011-4 1 1-1633965-7 1 1-455888-0 1 456415-1 242 240 239 238 230 213 198 172 166 164 163 137 136 135 133 119 82 78 71 70 69 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 31 30 29 28 27 26 25 24 21 20 19 18 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 2168400-6 TE Connectivity APPLICATION SPEC - 1 2119083 DESCRIPTION PRODUCT SPEC - APVD 03APR2013 -2 2 DWN RELEASED 1 - - 1 REF - 1 - 1 1 1 1 - 1 1 1 - - - 1 - - DATE A 2119083-1 2168400-6 2119580-1 2063440-2 1633782-7 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 1-455888-1 1803096-1 2119956-1 1-2119791-2 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1-2168083-3 1-1338683-1 2168400-1 2168083-8 5018030-1 1-811242-0 690753-2 18023-9 2119652-1 2119653-1 1-2119656-7 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-3 2119085-1 2119092-1 1-1752356-0 1-2079383-3 2161328-1 3-455888-7 1-1320908-8 2119959-6 1-455888-9 22283-1 2168083-1 240792-1 2-1320928-2 2168083-2 1-18028-2 1803013-1 1-690438-0 4-22280-7 1-18023-1 1-2119805-1 318059-9 1-1633930-4 2-240641-9 1803080-5 5-238011-4 1-1633965-7 1-455888-0 456415-1 1 2 - -77 -7 DIMENSIONS: & 4 of 4) 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151781 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE 37 6 62 6 40 D PNEUMATIC 250 246 39 238 A 163 53 136 166 44 7 252 245 35 50 56 SERVO LATCH PLATE 259 7 82 4 5.2 2 2 1 1 2 70 SHEAR DEPRESSOR DETAIL 6 2.9 0.5 REF C 69 31 3 198 A 57 REF 2 34 REF 51 135 2 8 52 133 D 243 8 242 172 REF 2 244 63 137 240 260 7 59 C 247 38 249 2 5 TERMINAL SUPPORT LOCATION 1 4 28 5 33 24 30 66 60 SERVO FEEDER NOT INCLUDED 117 REF 164 78 2 11 57 67 213 230 A 18 21 10 B 41 20 29 B ITEM 30 LOCATED AT REAR HOLES 19 26 9 27 1 29 REF 30 REF 12 CAM POSITION 30mm STROKE 11 119 25 46 32 34 54 8 1 60 54 10 13.1 1 248 FEED TRACK POSITION GUIDE BY WIRE BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11DEC2012 CHK 11DEC2012 APVD 11DEC2012 BOB HIGMAN G.BAILEY M.CIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2151781 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151781 -2 DESCRIPTION C 2- 2151781 -5 2- 2151781 -7 FINE CRIMP HEIGHT ADJUST C 7- 2151781 -7 FEED TYPE FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT CONVERT TO PNEUMATIC SERVO LATCH PLATE NONE - SERVO LATCH PLATE SMART APPLICATOR 4 PNEUMATIC FEED - - 2119951-1 2161326-1 2119950-1 - - 8- 2151781 -5 - 8- 2151781 -4 1-1338683-1 5-18022-5 - - - - 1901094-3 - 2119641-2 - - 3-1752354-1 - 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - - F O 10.95 mm [.431] APPLICATOR INSTRUCTIONS 408-10389 TE TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH .398-.429 IN [10.11-10.90 mm] C TERMINAL APPLICATION SPECIFICATION 962934-1 114-18075 - - TERMINALS APPLIED TE TERMINAL n INSULATION DIAMETER RANGE - - C1__DWG_PN_2_0 C1__DWG_PN_1_1 TE SEAL TE SEAL C1__DWG_PN_3_0 1355437-1 6 C1__DWG_PN_4_0 C1__DWG_PN_3_1 WIRE SIZE 4.00mm2 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 2.71+/-0.05 [.107+/-.002] 2.42+/-0.05 [.095+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.9 9.0 9 1 2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 B APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151781 -4 2151781 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 12 13 A 14 15 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 242. & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED - THE APPLICATOR IS A NON-CARRIER CUTTING STYLE ONLY, - - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS 4.0-4.5mm [.157-.177 IN.] APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. CUT TO LENGTH AT ASSEMBLY. RELOCATE ITEM 19 TO BACK OF APPLICATOR AFTER TURNING STRIPPER MOUNT 180 DEGREES. 6 - - 1 1 1 1 1 1 - 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 1803078-1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-8 2079764-1 2119083-1 2168400-6 PART NO SPACER, PRECISION FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-8 1 2079764 1 2119083 2 2168400-6 259 251 250 249 246 244 243 242 240 1 1 1 1 1 - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - ITEM NO 1 1 1 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MECHANICAL FEED ASSEMBLY AIR FEED MODULE FENCE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 SPACER, CRIMPER EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, SKT HD CAP, RoHS, M3 X 16 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 25) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, CRIMPER SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION SCR, SKT HD CAP, RoHS, M3 X 8.0 DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED FRONT STRIP GUIDE SPRING, COMPRESSION SCR, SKT HD CAP M4 X 10.0 SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM PART NO -77 -27 -25 -22 DIMENSIONS: & 2 of 4) 1 1 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1803078-1 11 1 1 1 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - 1 - 1 - 1 - - - 1 1 - - 1 1 1 - 2 1 1 - 1 2 1 - 1 - 2 - 1 1 - - W1__FA_SETTING_2 2 - 1 - W1__FA_SETTING_1 3 2 - - 1 3 2 - 2 1 3 - 1 2 1 - 1 - 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 1 1 - - - 1 1 - 1 REF - - 10 TE TERMINAL C1__DWG_PN_1_0 9.5mm MAX [.375 IN] 1 - - - 1 - - - 1 1 - - MAXI POWER TIMER FOR 1.2mm TABS TERMINAL NAME: 1 1 1 - - 1 1 - 4 - 1 - 1 4 - - 1 1 4 - 1 1 1 - 1 - 1 - 1 1 - - TERMINAL DATA: - 1 - 1 REF REF - - TYPE 2 1 REF - - - 1 - - 1 - - 1 1 - - 1 1 - - 3.95 mm [.156] P 2119580-1 2063440-2 1633782-7 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-8 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 1-455888-1 1803096-1 2119956-1 1-2119791-2 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1-2168083-3 1-1338683-1 2168083-8 5018030-1 1-811242-0 690753-2 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 2119644-3 1-1752356-0 1-2079383-3 2161328-1 3-455888-7 1-1320908-8 2119959-6 1-455888-9 22283-1 2168083-1 240792-1 2-1320928-2 2168083-2 1-18028-2 1803013-1 1-690438-0 4-22280-7 1-18023-1 1-2119805-1 318059-9 1-1633930-4 2-240641-9 1803080-5 5-238011-4 1-1633965-7 1-455888-0 456415-1 - - 1 - - - - - 2063440-2 - - - WIRE INSUL 66 - - - SIZE A PART NUMBERS REQUIRED D CRIMP REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 11DEC2012 CHK 11DEC2012 APVD 11DEC2012 BOB HIGMAN G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-8 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 1-455888-1 1 1803096 1 2119956-1 1 1-2119791-2 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2079383-4 1 5-18022-5 1 1-2168083-3 1 1-1338683-1 2 2168083-8 1 5018030-1 1 1-811242-0_OLD 1 690753-2 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-3 1 1-1752356-0 2 1-2079383-3 1 2161328 1 3-455888-7 1 1-1320908-8 1 2119959-6 1 1-455888-9 2 22283-1 2 2168083-1 1 240792-1 1 2-1320928-2 1 2168083-2 1 1-18028-2 1 1803013-1 1 1-690438-0 1 SIMP_4-22280-7 1 1-18023-1 1 1-2119805-1 1 318059-9 1 1-1633930-4 1 2-240641-9 .. 1 ITEM_6 1 1803080-5 1 5-238011-4 1 1-1633965-7 1 1-455888-0 1 456415-1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1633782-7 239 238 230 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 82 78 71 70 69 67 66 63 62 60 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 31 30 29 28 27 26 25 24 21 20 19 18 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2063440-2_OLD DESCRIPTION PRODUCT SPEC - 1 2119580-1 Ocean Side Feed Applicator - DRAWING NO 2151781 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 62 40 145 38 FEED TYPE D 246 39 7 152 250 2 57 244 SHEAR DEPRESSOR DETAIL 242 8 238 6 2.9 8 59 259 136 137 82 1 1 70 C 31 51 7 3 1 4 28 33 133 4 135 198 A SERVO FEEDER NOT INCLUDED 41 24 30 164 66 60 11 2 67 78 230 A 18 10 57 213 21 19 20 9 117 REF 29 ITEM 30 LOCATED AT REAR HOLES 1 B 12 30 26 CAM POSITION REF 69 5 240 REF TERMINAL SUPPORT LOCATION 2 52 56 0.5 34 50 172 SERVO LATCH PLATE 2 166 63 163 C REF 53 2 249 A D 5.2 243 PNEUMATIC REF 5 2 140 7 139 B 2 29 REF REF 27 11 30mm STROKE 13.1 151 25 141 32 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11DEC2012 CHK 11DEC2012 APVD 11DEC2012 BOB HIGMAN G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151781 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C1