2154167-1

TE Connectivity introduces the all new NEVALO SSL System Configuration Product Selection Guide TE NEVALO SSL System simplifies the design process for light fixture/luminaire manufacturers. It is an integrated approach for developing solid-state lighting systems. The NEVALO system is a plug-and-play solution including all the components required to convert from incandescent or fluorescent lighting to solid-state (SSL) lighting design. Using TE NEVALO methodology, this guide helps in selecting the optimum components that meet design objectives -- while avoiding the extensive engineering and qualification involved to embrace new SSL technology. NEVALO SSL System Configurator Guide TE Connectivity Step 1 : SELECT YOUR LED LIGHT MODULE (LLM) TYP LLM Lumen (lm) (Includes Optics) LED Tc = 25 deg C 3060 CN88 shown 1330 Correlated Color Temperature 3000K 1150 1050 900 760 CN58 shown 620 600 530 LN49x100 shown CN88 shown Correlated Color Temperature 4000K LED Type Drive Current (mA) SSL System Budget TYP LLM Efficacy Tc= 25 deg C (l/w) Color Consistency (SDCM) CRI 2790 OD: 88mm H: 44.5mm Bridgelux RS 2100mA 30 57 4 82 1220 OD: 58mm H: 16.3mm Cree (7 XP-g) 1000mA 1050 OD: 58mm H. 16.3mm Cree (6 XP-g) 1000mA 970 OD: 58mm H: 16.3mm Cree (7 XP-g) 700mA 820 670 560 540 480 OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm 320 OD: 58mm H: 16.3mm 1000 900 49mm x 100mm 750 670 24mm x 100mm 500 450 24mm x 100mm 3420 3060 OD: 88mm H: 44.5mm 1520 1200 1030 860 690 680 590 LN49x100 shown LLM Dimensions 340 1300 CN58 shown TYP LLM Lumen (lm) (Includes Optics) LED Tc = 60 deg C 1400 1200 1100 940 780 640 OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm OD: 58mm H: 16.3mm Cree (4 XP-g) 1000mA Cree (7 XP-g) 350mA Cree (4 XP-g) 700mA Cree (6 XP-g) 350mA Cree (4 XP-g) 350mA Intematix (4 C1109D) 350mA Intematix (3 C1109D) 350mA Intematix (2 C1109D) 350mA Bridgelux RS 2100mA Cree (7 XP-g) 1000mA Cree (6 XP-g) 1000mA Cree (7 XP-g) 700mA Cree (6 XP-g) 700mA Cree (4 XP-g) 1000mA Cree (7 XP-g) 350mA 630 OD: 58mm H: 16.3mm Cree (4 XP-g) 700mA 540 OD: 58mm H: 16.3mm Cree (6 XP-g) 350mA 400 360 OD: 58mm H: 16.3mm 1230 1100 49mm x 100mm 920 820 24mm x 100mm 610 540 24mm x 100mm NOTE : Individual results may vary from the typical values nevalo.com Cree (6 XP-g) 700mA Cree (4 XP-g) 350mA Intematix (4 C1109D) 350mA Intematix (3 C1109D) 350mA Intematix (2 C1109D) 350mA 24 20 24 20 14 24 14 20 56 56 33 72 22 72 30 63 20 24 20 14 24 14 20 4 4 4 4 22 87 45 2154193-3 Spot 18 2154194-1 Narrow Flood 25 2154194-2 Flood 45 2154194-3 Spot 18 2154193-1 Narrow Flood 25 2154193-2 Flood 45 2154193-3 Spot 18 2154194-1 Narrow Flood 25 2154194-2 Flood 45 2154194-3 Spot 18 2154196-1 Narrow Flood 25 2154196-2 Flood 45 2154196-3 Spot 18 2154193-1 Narrow Flood 25 2154193-2 Flood 45 2154193-3 Spot 18 2154196-1 Narrow Flood 25 2154196-2 Flood 45 2154196-3 Spot 18 2154194-1 Narrow Flood 25 2154194-2 Flood 45 2154194-3 Spot 18 2154196-1 80 Narrow Flood 25 2154196-2 Flood 45 2154196-3 80 Wide Flood 110 2154130-1 80 Wide Flood 110 2154129-1 80 Wide Flood 110 2154128-1 Narrow Flood 28 1-2154159-2 Wide Flood 48 1-2154159-3 Spot 18 1-2154193-1 Narrow Flood 25 1-2154193-2 Flood 45 1-2154193-3 Spot 18 1-2154194-1 Narrow Flood 25 1-2154194-2 Flood 45 1-2154194-3 Spot 18 1-2154193-1 Narrow Flood 25 1-2154193-2 Flood 45 1-2154193-3 Spot 18 1-2154194-1 Narrow Flood 25 1-2154194-2 Flood 45 1-2154194-3 Spot 18 1-2154196-1 Narrow Flood 25 1-2154196-2 Flood 45 1-2154196-3 Spot 18 1-2154193-1 Narrow Flood 25 1-2154193-2 Flood 45 1-2154193-3 Spot 18 1-2154196-1 Narrow Flood 25 1-2154196-2 Flood 45 1-2154196-3 Spot 18 1-2154194-1 Narrow Flood 25 1-2154194-2 Flood 45 1-2154194-3 Spot 18 1-2154196-1 75 Narrow Flood 25 1-2154196-2 Flood 45 1-2154196-3 80 Wide Flood 110 1-2154130-1 80 Wide Flood 110 1-2154129-1 80 Wide Flood 110 1-2154128-1 80 80 75 75 75 95 87 Flood 75 75 33 2154193-2 75 95 87 25 75 75 44 2154193-1 Narrow Flood 75 75 95 18 80 63 14 2154159-3 Spot 80 63 63 2154159-2 48 80 84 72 24 4 65 44 28 Wide Flood 80 84 84 Narrow Flood 80 65 14 Part Number 80 65 56 Distribution Beam Angle 80 75 4 4 Beam Distribution NEVALO SSL System Configurator Guide TE Connectivity Step 2 : SELECT YOUR DRIVER Driver # Color Code Drive Current (mA) Input Voltage Voltage Range (V) Power (W) Step 3A : SELECT YOUR CONNECTOR(s) SSL System Control Budget Dimensions (mm) lxwxh Part Number Color Code Drive Current (mA) OR STL (Straight, Left) 1 2 Orange 350mA 3 STR (Straight, Right) 108-132 VAC 8-25 10 8-25 159 x 59 x 28.7 2154092-1 108-132 VAC 18-42 15 18-42 159 x 59 x 28.7 2154093-1 108-132 VAC 33-55 22 33-55 159 x 59 x 28.7 2154094-1 Triac 4 Red 700mA 108-132 VAC 8-25 18 8-25 159 x 59 x 28.7 2154095-1 5 Green 1000mA 108-132 VAC 8-25 25 8-25 159 x 59 x 28.7 2154096-1 6 Blue 2100mA 90-305 VAC 18-36 75 18-36 190 x 65 x 35 2154208-1 Fixed FTL (Feed-Thru, Left) FTR (Feed-Thru, Right) Orange 350mA Red 700mA Green 1000mA Blue 2100mA RAD (Right Angle Down) Orange 350mA Red 700mA Green 1000mA Blue 2100mA Configuration Length Part Number STL to RAD Straight Left to Right Angle Down STL to STR Straight Left to Straight Right • Single Light Modules TER (Terminator) STL to STR 300mm STL to RAD 300mm STL to STR 300mm STL to RAD 300mm STL to STR 300mm STL to RAD 300mm STL to STR 300mm STL to RAD 300mm Orange 350mA Red 700mA Green 1000mA Blue 2100mA 2154018-3 2154018-4 2154018-6 1-2154018-1 1-2154018-3 1-2154018-4 1-2154018-6 2154009-1 2154009-3 2154009-4 2154009-6 1-2154009-1 1-2154009-3 1-2154009-4 1-2154009-6 2154150-1 2154150-3 2154150-4 2154150-6 N/A 2154014-1 2154172-1 2154175-1 2154172-3 AND Step 3B : SELECT YOUR RIBBON CABLE Color Code Drive Current (mA) 2154175-3 2154172-4 2154175-4 2154172-6 2154175-6 *Available in reels of 1,000 feet Orange 350mA Red 700mA Green 1000mA Blue 2100mA STL to FTL to FTR to FTL to FTR to TER Multiple Light Modules Straight Left to Feed Thru Left to Feed Thru Left to Terminator 2154027-3 2154027-4 2154027-6 AND Step 3C : SELECT YOUR HAND TOOL KIT STL to FTL to FTL to TER 650mm STL to FTL to FTR to FTL to FTR to TER 1250mm nevalo.com 2161090-1 Straight Right to Feed Thru Left to Feed Thru Right to Feed Thru Left to Feed Thru Right to Terminator Orange 350mA 2154173-1 2154243-1 Part Number 2154027-1 Part Number STL to FTL to FTL to TER Part Number 2154018-1 Orange 350mA Red 700mA Green 1000mA Blue 2100mA Orange 350mA Red 700mA Green 1000mA Blue 2100mA Step 3 : SELECT YOUR WIRING SYSTEM Color Code Drive Current (mA) Orange 350mA Red 700mA Green 1000mA Blue 2100mA NEVALO SSL System Configurator Guide TE Connectivity Build your NEVALO SSL System Step 4 : SELECT YOUR THERMAL MANAGEMENT HEAT SINKS Step 1 : Select your LED Light Module Heat Sink Dimensions Part Number LN24x100 24 x 100 x 60mm 2154168-1 LN49x100 49 x 100 x 60mm 2154169-1 CN58 OD: 63.4mm H: 100mm 2154170-1 CN88 OD: 108mm H: 200mm 2154171-1 THERMAL TEST TOOLS Thermal Test Instrument • Software • Breakout Box •T  hermal & Communication Cables LED Type Part Number 2154265-1 Color Code Drive Current (mA) CCT LLM Thermal LLM Reference Part Number Part Number 3000K Orange 350mA Intematix 4000K LN24x100 shown Cree (4 XP-g) Thermal LLM - Circular Cree (6 XP-g) Cree (7 XP-g) CN58 shown Bridgelux RS CN88 shown 3000K Orange 350mA 4000K 3000K Red 700mA 4000K Green 1000mA 3000K 4000K 3000K Blue 2100mA 4000K QTY: COLOR CODE (circle one): Orange Red Green Blue Step 2 : Select your Driver Part Number: QTY: COLOR CODE (circle one): Orange Red Green Blue SSL System Budget: 2154128-1 Step 3 : Select your Cable Assembly 2154142-1 2154129-1 Part Number: QTY: 2154143-1 2154130-1 COLOR CODE (circle one): Orange Red Green Blue 2154141-1 Thermal LLM - Linear Part Number: 1-2154141-1 1-2154128-1 1-2154142-1 1-2154129-1 1-2154143-1 1-2154130-1 2154210-1 2154196-x 1-2154210-1 1-2154196-x 2154212-1 2154194-x 1-2154212-1 1-2159194-x 2154213-1 2154193-x 1-2154213-1 1-2154193-x 2154149-1 2154159-x 1-2154149-1 1-2154159-x OR Step 3A : Select your Connector(s) Driver Connector Part Number: QTY: COLOR CODE (circle one): Orange Red Green Blue LLM Connector Part Number: QTY: Step 5 : SELECT YOUR OPTIONAL PRODUCTS COLOR CODE (circle one): Orange Red Green Blue REPLACEABLE OPTICS FOR CIRCULAR LED Light Module (LLM) Terminator Dimensions (OD) Number of LEDs Optic Type 4 OD:58mm 6 TIR 7 OD:88mm 1 Reflector Beam Distribution Distribution Beam Angle Part Number Spot 18 2154165-1 Narrow Flood 25 2154165-2 Flood 45 2154165-3 Spot 18 2154163-1 Narrow Flood 25 2154163-2 Flood 45 2154163-3 Spot 18 2154162-1 Narrow Flood 25 2154162-2 Flood 45 2154162-3 Narrow Flood 28 2154167-1 Wide Flood 48 2154167-2 DEVELOPMENT KITS Yes P/N Step 3B : Select your Ribbon Cable AND Part Number: QTY: COLOR CODE (circle one): Orange Red Green Blue Step 3C : Select your Hand Tool Part Number: AND QTY: Step 4 : Select your Thermal Management Lumens at Tc=60C Watts Current Part Number 1050-1220 22-25 1000mA 2154245-1 Heat Sinks 900-1050 15-17 700mA 2154387-1 Part Number: 350-530 4-7 350mA 2154388-1 Thermal Test Tools Commercial Track, High Bay & Down Lights 2790 63 2100mA 2154246-1 Wall Mount (Sconce) 1000 15 350mA 2154244-1 Spot, Track & Down Lights No QTY: Thermal Test Instrument Thermal LLM Step 5 : Select your Optional Products Replaceable Optics Part Number: Design Kits Part Number: nevalo.com QTY: NEVALO SSL System Configurator Guide TE Connectivity Building your NEVALO SSL System There are two parts to the NEVALO SSL System -- the products and the tools. The products will provide flexibility of choice for your applications. The tools will allow you to rapidly verify your system performance. The configuration guide allows you to quickly and easily select all the components required to build your system. Get started by selecting an LED Light Module, by Lumen output, Color Temperature and Beam Angle. The complete NEVALO SSL System : Our NEVALO SSL System modules are designed as building blocks Optics Driver Wiring System LED Light Module (LLM) Thermal System budget : The SSL system budget simplifies fixture design and decreases opportunities for errors. Color coding confirms that the right subassemblies have been chosen. As you build your system, you simply check that the color codes match and that the total LLM budget is within the specific driver’s range. Budget Calculation Example Driver Driver Budget Range LLM #1 22 LLM #2 33 TOTAL LLM System Value #1 = The total must be equal to or fall between the Driver Budget Range. LLM System Value #2 (33-55) 55 System is good Thermal monitor : An evaluation tool is provided to confirm the thermal performance of every LLM in your fixture design. The evaluation tool includes PC software plus a thermal test board matching the production version of the LLM. Thermal Monitor Testing Software nevalo.com Thermal LLM Break Out Box Light Type Comparison Charts Incandescent Floodlights/Spots CFL MR-16 Lamp data Code W Lumens Code W Lumens ANSI Code W Lumens 50R20 50 380 12R20 12 450 ESX 20 290 50ER30 50 400 16R30 16 630 BAB 20 290 65BR30 65 635 20PAR38 20 940 FRB 35 540 75ER30 75 650 120BR40 120 1300 120ER40 120 1190 Halogen Floodlights/Spots Code CDMH Code W Lumens FRA 35 540 FMW 35 540 EXT 50 800 800 25PAR38 25 850 EXZ 50 70PAR30 70 4100 EXN 50 800 100PAR28 100 6200 FNV 50 800 W Lumens 45PAR38 45 530 FPA 65 1100 50PAR20 50 520 FPC 65 1100 50PAR30 50 630 FPB 65 1100 60PAR38 60 800 EYF 75 1320 75PAR30 75 1050 EYJ 75 1320 90PAR38 90 1350 EYC 75 1320 Warranty TE will warrant the NEVALO SSL System for a period of 5 years. For complete warranty details, please visit our website at nevalo.com. nevalo.com 1-855-638-2561 te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. All Rights Reserved. 9-1773458-8 CIS FP 3M 04/2011 NEVALO, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.