PREMIUM QUALITY
MANUFACTURING OF
CRIMP CONNECTIONS
AMP 3K, 5K, GII AND GII+ TERMINATORS
Premium Quality Manufacturing of Crimp Connections
AMP-O-LECTRIC GII Terminator
Safety first.
Improved guarding on the Model G II terminator
provides open access for quick and smooth installation
of both end-feed and side-feed applicator styles and
meets applicable CE and domestic safety requirements.
Engineered with the operator in mind.
The Model G II is one of the quietest terminators on the
market. It features improved access to, and significantly
updated lighting in the under cabinet and target areas,
and includes a variable speed option which gives the
operator more flexibility for those tricky applications
that benefit from slower ram and feed speeds. And,
with its tool-less changeover capability, setup is both
quick and easy.
GII Wire Processing Machine for Crimp Terminals
Specifications
Customer Manual - 409-32035
Crimp Force: 2268 kg [5000 lb] maximum crimp force
capable of crimping 0.03–6.0 mm2 [32-10 AWG]
Air: P
neumatic 620-760 kPa [90-100 psi] for models
with air feed applicators and/or stripper module.
Electrical: 100-240 VAC, ± 10% AC, 50/60 Hz, Single
phase. Operating current is 3 amps
*Note: Customer must supply power cord and final
connection
Precision matters.
All Model G II Terminator versions include precision
adjustment for crimp height — an important feature,
which, in combination with the optional Crimp
Quality Monitor (CQM II), enables repeatable, tight
crimp tolerances required for today’s demands for
higher levels of quality. By simply resetting a dial, the
operator can adjust crimp height in 0.013mm [.0005”]
increments over a 0.457mm [.018”] range.
Complete control.
Our user-friendly LCD control panel includes simple
button controls for: motor powering on and off,
adjusting the ram speed, jogging the motor forward
or in reverse, switching to split-cycle operation, work
lighting, air feed, and batch counter reset. For improved
quality, the controls also detect and report errors in the
machine and stop cycling when a bad crimp is detected
by the CQM II.
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP-O-LECTRIC GII Terminator
Ordering Information
Description
Stroke
Baseplate
Part #
GII CE Terminator
40 MM
AMP Style
2217000-1
GII CE Terminator (W/CQM II)
40 MM
AMP Style
2217000-2
GII CE Terminator (W/Stripping Module)
40 MM
AMP Style
2217001-3
GII CE Terminator (W/Stripping Module and CQM II)
40 MM
AMP Style
2217001-4
GII CE Thru-Splice Terminator
40 MM
Thru-Splice
2217002-1
GII CE Thru-Splice Terminator (W/CQM II)
40 MM
Thru-Splice
2217002-2
GII CE Terminator (W/CQM II & Defective Crimp Cut Module)
40 MM
Thru-Splice
2362229-3
Dimensions (without terminal reel and reel support)
Height: 520.7mm [20.5”]
Depth: 546.1mm [21.5”]
Width: 553.7mm [21.8”]
Weight: Approx. 104 kg [230 lb]
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP-O-LECTRIC GII+ Terminator
Engineered for higher voltage applications.
The Model G II+ combines all the features of the popular
GII line with the power to handle larger diameter wire
sizes used for some high-voltage cable assemblies.
Complete control.
The user-friendly Crimp Quality II (CQM II) control panel
includes simple button controls for: motor powering
on and off, adjusting the ram speed, jogging the motor
forward or in reverse, switching to split-cycle operation,
work lighting, air feed, and batch counter reset. For
improved quality, the controls also detect and report
errors in the machine and stop cycling when a bad
crimp is detected by the CQM II.
Precision matters.
GII+ Wire Processing Machine for High Voltage Terminals
Specifications
Customer Manual - 409-32035
All Model G II+ Terminators include precision
adjustment for crimp height — an important feature,
which, in combination with the optional CQM II, enables
repeatable, tight crimp tolerances required for today’s
demands for higher levels of quality. By simply resetting
a dial, the operator can adjust crimp height in 0.013mm
[.0005”] increments over a 0.457mm [.018”] range.
Crimp Force: 4537 kg [10,000 lb] maximum crimp force
Air: P
neumatic 620-760 kPa [90-100 psi] for models
w/air-feed applicators (Please refer to application
logs for specific air requirements)
Electrical: 208-240 VAC, 50/60 Hz, Single Phase
Operating current is 5 amps
*Note: Customer must supply power cord and final
connection
Engineered with the operator in mind.
The Model G II+ utilizes strong LED lighting in the under
cabinet and target areas to improve operator visibilty.
The standard variable-speed option gives the operator more flexibility for those tricky applications that
benefit from slower ram and feed speeds. And, with its
tool-less changeover capability, setup is both quick and
easy.
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP-O-LECTRIC GII+ Terminator
Ordering Information
Model
Part Number
Applicator Type
2844807-1
(Shipped with
Machine)
Not Required
2844808-1
Not Required
2844818-1
Not Required
2844817-1
Not Required
Loose Piece MidSize Applicators
2844813-1
(Shipped with
Machine)
2844832-1
-
Mini-Size Loose
PieceSplice
2844814-1
2844827-1
-
Through Splice
Mid-Size Side Feed
-
2844831-1
Through Splice
Mid-Size End Feed
-
2844825-1
2844800-1
Mid-Size Side/End
Feed with Wire Seals
Base Model w/
CQM
2844800-2
Inverted AMPLIVAR
Splice
OCEAN Side Feed
OCEAN End Feed
2844810-1
Loose Piece w/CQM
2844810-2
Thru-splice
2844820-1
Thru-splice w/CQM
2844820-2
Air Feed Kit
2217339-1
Air Feed Kit
2217339-1
Dimensions (without terminal reel and reel support)
Height: 520.7mm [20.5”]
Depth: 635.2mm [25”]
Width: 624.3mm [24.5”]
Weight: Approx. 116 kg [255 lb]
872.8
815.7
615.7
624.3
566.8
519.8
635.2
Standard
Equipment
Mid-Size Side Feed
Mid-Size End Feed
Base Model
Loose Piece
Guard Insert Existing Applicator
Upgrade Kit
555.2
575.7
611.2
595.8
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP 3K/40, 5K/30 & 5K/40 Terminators
Features
n Tool-less removal of applicators and guards
for quick and simple maintenance and product
change over
n Universal electrical input
n Quiet and fast operation
AMP 3K/40 and 5K/40 terminators use a DC motor
with gearbox drive. The result is a small-footprint
design that is fast and quiet.
Cycle time is less than 0.4 seconds with an operation
sound level of 76 dB(A).
AMP 5K/40 Wire Processing Machine
Specifications
Standard features such as tool-less precision crimp
height adjust, CQM capability, batch counter and a
work light are integral parts of serial equipment.
By offering options the AMP 5K/40 terminator can be
tailored to the specific application requirements without inflating the price for unwanted features.
Customer Manual: 409-10204
Tooling for processing larger wire sizes is available
upon request.
Crimp Force:
The AMP 3K/40 5K/40 terminator is CE approved.
AMP 3/K-40 max. 1.361 kg [3,000 lb] capable of
crimping 0.03-2.5 mm2 [32-14 AWG]
AMP 5K/40 max. 2.268 kg [5.000 lb] capable of
crimping 0.03–6.0 mm2 [32-10 AWG]
Cycle Time: Less than 0.4 seconds
Weight: 77.3 kg [170.4 lb]
Height: 585 mm [23 in.] without reel supports
Electrical Connection: 100-240 V, 50/60 Hz, single-phase
Sandard Equipment (5K/40 Models only)
n Tool-less precision crimp height adjustment
n Manual shut height adjustment
n Batch counter
n Work light
n CQM capability
n Tool-less removal/exchange of applicators
n Jog capability
Operating current is 3 amps
n Assembled with metric hardware
*Note: Customer must supply power cord and final
connection
Optional Equipment (5K/40 Models only)
Compressed Air: 620-760 kPa [90-100 psi], 2.83 l/s (6
scfm) (Please refer to application logs for specific air
requirements)
n Pneumatic feed
n Crimp Quality Monitor (CQM II)
n Oiler kit
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP 3K/40, 5K/30 & 5K/40 Terminators
Ordering Information
Description
Stroke
Baseplate
Part #
AMP 3K/40 CE EL Terminator
40 MM
AMP Style
2161400-5
AMP 5K/30 CE Universal Jam Terminator
30 MM
Universal JAM
2-2161500-1
AMP 5K/30 CE Universal Jam (W/ CQM II)
30 MM
Universal JAM
2-2161500-2
AMP 5K/40 CE Terminator
40 MM
AMP Style
2161500-1
AMP 5K/40 CE Terminator (W/ CQM II)
40 MM
AMP Style
2161500-2
AMP 5K/30 CE Terminator
30 MM
AMP Style
3-2161500-1
AMP 5K/30 CE Terminator (W/ CQM II)
30 MM
AMP Style
3-2161500-2
AMP 5K/40 CE Terminator (W/ Oversized Guard, AF)
40 MM
AMP Style
4-2161500-0
AMP 5K/40 CE Thru-Splice Terminator
40 MM
Thru Splice
2161300-1
AMP 5K/40 CE Thru-Splice Terminator (W/ CQM II)
40 MM
Thru Splice
2161300-2
AMP 5K/40 CE (W/ Strip Module)
40 MM
AMP Style
2161700-4
AMP 5K/40 CE (W/ Strip Module and CQM II)
40 MM
AMP Style
2161700-5
5K Atlantic Terminator (W/Defective crimp cut module)
40 MM
AMP Style
2362229-1
5K Pacific Terminator (W/Defective crimp cut module)
30 MM
AMP Style
2362229-2
AMP 5K/30 & 5K/40 Terminator Layout and Dimensions
Side Feed (shown with optional CQM unit)
End Feed
CQM unit
17.6
(446)
20.7 (525)
20.5
(521)
7.8 (199)
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
21.1 (536)
Premium Quality Manufacturing of Crimp Connections
AMP 5K/40 Terminators
Capacitive Start Sensor
Optional Stripping Module
A retrofittable capacitive start sensor is available
for 5K/40 Terminators with stripping modules.
Capacitive Start Sensor
2844876-2
Short Strip Blades
Short strip blades for stripping down to 1.5MM strip
length are available for 5K/40 Terminators with
stripping modules.
Short Strip Blades
2217860-1
n For end- and side-feed applicators
n 3 modes of operation (Crimp only, strip only, or
strip & crimp)
n Foot-switch or sensor activated
n Fast applicator changeover and easy adjustments
n Step mode for fast set-up
n Air blast ejects slugs into a collecting tray
n Compatible with crimp quality monitor
Defective Crimp Cut
With the help of our CQM II, defective crimp cut technology can immediatly detect when a bad crimp occurs and cut off the crimped terminal
to ensure bad crimps don‘t accidently pass to the next step in your wire
harness manufacturing.
Defective crimp cut enabled terminators are available on select 5K and
GII terminators.
Part #
Description
2362229-1
5K Atlantic Terminator (w/Defective
Crimp Cut Module)
2362229-2
5K Pacific Terminator (w/Defective
Crimp Cut Module)
2362229-3
GII CE Terminator (W/CQM II &
Defective Crimp Cut Module)
Documentation should indicate the proper break-out length depending on the applicator/terminal/wire guage.
An example for the MQS can be explained in the documentation as a reference (2151493).
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP 5K/30 & 5K/40 Terminators
Crimp Height Adjustment Using Precision Adjustment Mechanism
n Detent stops in the mechanism to adjust the
crimp height
n Indexing the mechanism in either direction
n Change the crimp height in increments of approx.
0.013 mm [.0005 in.] per step
n Electric located in the ram linkage
Adjust the crimp height by moving the precision
adjustment lever
a.) To the right to increase the crimp height or
b.) To the left to decrease the crimp height
Airfeed Valve Assembly
Part Number
2161209-1
Description
Purpose
Air Feed Valve
Kit
Required to run
applicators
2119955-1 (Side Feed)
2119955-2 (End Feed) Lubricator Bowl
Assembly
2119955-5 (Side Feed
Pre-lubricates
the strip
Rear Carrier)
1428156-1
Shoulder Eye
Bolt
Gauges
Compatible with TE Connectivity and commercially
available crimping presses, using quick changes style
applicators.
Applicator Gauge
Ideal instrument to assure correct positioning of all
TE applicators
• Connectivity applicators
• Simple installation and use
Alignment Gauge
528440-5
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Provides a lift
point for machine
installation
Premium Quality Manufacturing of Crimp Connections
AMP 5K/30 & 5K/40 Terminators
Control Panel
Decrease Speed
Decreases the motor speed for
normal cycle operation and for jogging
Increase Speed
Increases the motor speed for
normal cycle operation and for jogging
Error Reset
Clears the displayed error code
Count Reset
Clears the batch count to 0
Jog
Causes the DC motor to rotate at the
jog speed set by the increase/decrease speed
Base Plate
n The base plate with stripping unit as an option provides the mounting surface on which the applicator is
installed.
n The applicator can be installed and removed with a
long allen key.
Tape
Guard Insert
Standard
Guard Insert
Guard Insert Part Numbers
Dimensions
Guard Insert
Part Number
354529-2
Description
B
Standard (away from the Applicator) 7.80 mm [.307 in ] 6.35 mm [.250in ]
679994-2
Standard (close to the Applicator)
Shipped with the machine
Near Tape
679995-2
Away from Tape
1-679532-0
A
6.22 mm [.245 in.] 5.08 mm [.200in ]
6.35 mm [.250 in.] 6.35 mm [.250in ]
8.74 mm [.344 in.] 6.35 mm [.250in ]
Note: S
ome applications require the installation of an oversized guard kit 1976900-1.
These applications are primarily ones that use two inch stroke air-feed cylinders.
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
AMP 5K/30 & 5K/40 Terminators
Optional CQM II Crimp Quality Monitor
When used on TE terminators the CQM II provides
a complete crimp detection analysis. It checks every
crimp as it is produced, measuring crimp height of
each termination and evaluating the quality of each
crimp. If a crimp has questionable characteristics,
visual and audible alarms alert the operator. The CQM II
includes data ports for printing and networking.
CQM II offers five different crimp analysis methods.
n Crimp height
n Work index
n Peak force
n Fast Fourier Transform (FFT)
n Point-to-point
Features
n Best measurement to check compliance
with crimp design
n Real time measurement during crimp cycle
n Inspects 100% of terminations
n Crimp height measurement accuracy: +/-0.012 mm
n Data can be saved to a USB flash drive
n 5 unique analysis methods capable of detecting
most crimp faults.
Operation Setup of CQM
n Simple set-up and operation through
task-bar selections.
n The system walks the user through all necessary
tasks required to start production.
Ordering Information for CQM II Kits
Part Number
Machine Description
2161670-1
AMP 5K/40 Terminator
2161670-2
AMP 5K/40 Terminator (W/ Stripping Module)
2161670-3
AMP 5K/30 Terminator (CQM II kit available for the 3K 30mm stroke machine)
2217288-1
GII Terminator
2217288-2
GII Terminator
(W/ Stripping Module)
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
Splice Terminator and Applicator
Applying thru-splices is fast and efficient when you
have access to both sides of the applicator for placing
and holding the wires.
The AMP 5K/40 splice terminator with a standard
splice applicator provides front and rear access
to maximize production efficiency. And it has full
guarding for operator safety.
The splice terminator is offered in two versions,
with and without crimp quality monitoring.
Equipped with optional CQM II, force and
position can be measured during every
crimp cycle, providing real-time monitoring
of crimp height, the fundamental crimp
characteristic. The CQM II also monitors the
shape of the work curve for every termination.
Variations in the work curve may indicate
improper wire placement, incorrect wire size,
insulation in the wire barrel, tooling wear,
etc. CQM II details and part numbers are shown
on the other side of this sheet.
Like other AMP 5K/40 terminators, the
splice version includes fine crimp height
adjustment, full guarding with interlocks, and capabilities for jog operation. Splice terminators
do not accept heavy-duty mini (HDM), heavy duty industrial (HDI) and OCEAN applicators.
Features
n Open access behind crimper maximizes
production efficiency
n All the features of the proven AMP 5K/40
terminating machine
n Magnet-wire splice capability
n Crimp Quality Monitor II (CQM II) option
n Precision manual crimp height adjustment
n Low maintenance
Capacity
Max. 2.268 kg [5.000 lb] crimp force
capable of crimping 0.03–6.0 mm2 [32-10 AWG]
Deflection
0.13 mm [.0046 in.] max. per
4,448 N [1,000 lb] crimp force
Noise Level
Less than 82 dB(A) typical at operator
position with standard mechanical feed applicator
n Standard 15/8 [41.3] stroke
Weight
77.3 kg [170.4 lb]
n Manufactured under an
ISO 9001 Certified Quality System
Height
585 mm [23 in.] without reel supports
n Universal electric input 100/240 VAC, 50/60 Hz
Electrical Connection
100-240 V, 50/60 Hz,
single-phase current. *Note: Customer must supply power
cord and final connection
n Customer Manual 409-10204
Compressed Air
620-760 kPa [90-100 psi],
2.83 l/s (6 scfm)
Physical Environment:
Temperature: 4-40° C [40-104° F]
Relative Humidity: Less than 95% (non-condensing)
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Premium Quality Manufacturing of Crimp Connections
Splice Terminator and Applicator
Layout and Dimensions
Side Feed (shown with optional CQM unit)
End Feed
CQM unit
17.6
(446)
20.7 (525)
20.5
(521)
7.8 (199)
21.1 (536)
Splice Terminator and Applicator
Standard Splice Applicator
Use only with the splice terminator. Applicators
are available for end- and side-reeled products.
A dial-in setting provides quick adjustment of
crimp height. All applicators use an air-feed
mechanism. Applicator depends on terminal.
Features
n Instruction sheet 408-32027 splice applicator
Part Number
Machine Description
2161300-1
AMP 5K/40 Splice Terminator with Manual Crimp Adjustment
2161300-2
AMP 5K/40 Splice Terminator with Manual Crimp Adjustment and CQM II
2161670-1
CQM II Kit
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Engineering Notes
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Engineering Notes
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
Let’s Connect
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TE Connectivity Technical Support Center
USA:
1.800.522.6752
UK:
Canada:
1.800.522.6752
France: +33.1.34.20.8686
+44.0800.267666
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+52.55.11.06.0800
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Latin/S. America
+54.11.4733.2200
China: +86.400.820.6015
Germany: +49.6151.607.1999
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OCEAN, AMP, AMP 3/K-40, AMP 5K/40, TE Connectivity and the TE connectivity (logo) are trademarks. All other
logos, products and/or company names referred to herein might be trademarks of their respective owners.
Contact us today to learn more
The information given herein, including drawings, illustrations and schematics which are intended for illustration
E-mail (Americas): fieldservicesnorthamerica@te.com
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or
Phone (Americas): 800-722-1111 or 717-986-3434
completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set
E-mail (EMEA):
TEFE1@te.com
forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity
Phone (EMEA):
+49-6151-607-1518
be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the
For additional information download catalog no.
product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such
1-1307619-0 from tooling.te.com.
product for the specific application.
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2338133-1 09/19 Rev A
TE APPLICATION TOOLING /// PREMIUM QUALITY MANUFACTURING OF CRIMP CONNECTIONS
