2215068-3

Instruction Sheet 408-32209 25 OCT 19 Rev B ORIGINAL INSTRUCTIONS Small Form-Factor Pluggable (Enhanced, with Heat Sink) Cage Assemblies Seating Tools PN 2215068-[ ] Seating Tool Kit 2215068-1 2215068-2 2215068-3 2215068-4 2215068-5 Cage Assembly Configuration 1 X 8 SFP+ w/o Light Pipes 1 X 8 SFP+ w/ Light Pipes 1 X 8 zSFP+ w/o Light Pipes 1 X 8 zSFP+ w/ Light Pipes 1 X 8 zSFP+ w/o Light Pipes Figure 1 1. INTRODUCTION Cage assembly seating tool listed in Figure 1 is used to seat the cage assembly described in Figure 1 onto the pc board. The cage assembly contains compliant pin contacts to allow solderless pc board installation. Read these instructions thoroughly before using the seating tool kit. NOTE Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference only and are not drawn to scale. 2. DESCRIPTION [Figure 1] Each seating tool consists of a seating tool and a wall support. The seating tool has cutouts (two located on each side) to accept the protruding part of the standoffs of the cage assembly. The wall support must be installed into the ports of the cage assembly. The top of the seating tool provides a surface to accept the force applied by the application tool to seat the product onto the pc board. During seating, the back and sides of the seating tool protect the cage assembly from damage. The wall support supports the individual ports of the cage assembly. 3. APPLICATION TOOLING REQUIREMENTS [Customer Supplied] 3.1. PC Board Support Fixture A pc board support must be used to provide proper support for the pc board and to protect the pc board and the connector and cage assembly from damage. The support fixture must be designed for specific needs using the following recommendations:  It should be at least 25.4 mm [1 in.] longer and wider than the pc board  It should have flat surfaces with holes or a channel large enough and deep enough to receive any protruding components of the product © 2019 TE Connectivity family of companies All Rights Reserved *Trademark PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 4 408-32209 3.2. Application Tool Power for seating tools must be provided by an application tool (with a ram) capable of supplying a downward force of 44.5 N [10 lb-force] per contact. For available application tools, call PRODUCT INFORMATION at the number at the bottom of page 1. CAUTION Over-driving of the cage assembly will deform parts critical to the quality of the connection. Maximum force occurs prior to the cage assembly bottoming on the pc board. 4. SETUP When setting up equipment to seat the cage assembly, pay particular attention to the following:  The seating tool must be matched to the cage assembly CAUTION If the seating tool and cage assembly are mismatched or are improperly aligned, damage could occur to the tooling, cage assembly, or both.   Light pipes MUST NOT be assembled onto the cage assembly The wall support must be properly installed, and the seating tool, cage assembly, and application tool ram must be properly aligned before cycling the application tool 1. Set the tool seating height to the dimension shown in Figure 2 (application tool shut height will equal the tool seating height PLUS the combined thicknesses of the pc board and support fixture). After seating, a gap of no more than 0.10 mm [.004 in.] between the cage assembly standoffs and the pc board is allowed. NOTE Use the tool seating height as a reference starting point. This height may need to be adjusted to obtain the amount allowed (maximum of 0.10 mm [.004 in.]) between the standoffs of the cage assembly and the pc board. 2. Slide the wall support into the ports of the cage assembly until the wall support is secure. Figure 2 5. SEATING NOTE The connector must be mounted on the pc board BEFORE seating the cage assembly. 1. Place the pc board on the support fixture. 2. Orient the seating tool over the cage assembly so that the back is aligned with the back of the cage assembly. Then lower the seating tool onto the cage assembly, making sure that the cutouts slide over the protruding components of the cage assembly, until the seating tool bottoms on the top of the cage assembly. Rev B 2 of 4 408-32209 3. Place the cage assembly on the pc board so that the contacts and alignment posts are aligned and started into the matching holes in the pc board. 4. Center the seating tool (with the cage assembly) under the ram of the application tool. Slowly lower the ram until it just meets the seating tool. Verify alignment of pc board support, pc board, cage assembly, and seating tool. CAUTION Damage to the pc board, seating tool, or cage assembly may occur if the seating tool is not properly seated on the cage assembly before cycling the application tool. 5. Cycle the application tool to seat the cage assembly on the pc board. Then retract the ram, and carefully remove the seating tool by pulling it straight from the cage assembly. 6. Check the cage assembly for proper seating according to the following: a. The widest section of each compliant pin is inside its intended pc board hole b. Each alignment post is in its intended pc board hole, and c. If present, the gap between the standoffs and the pc board is no more than 0.10 mm [.004 in.] 6. MAINTENANCE AND INSPECTION The seating tool kit is inspected before shipment. It is recommended that the seating tool kit be inspected immediately upon arrival at the facility of use to ensure that it has not been damaged during shipment and that it conforms to the dimensions provided in Figure 3. Seating Tool Kit (By Product Configuration) 2215068-1 2215068-2 2215068-3 2215068-4 2215068-5 A 44.5 [1.75] 44.5 [1.75] 44.5 [1.75] 44.5 [1.75] 44.5 [1.75] B 117.8 [4.64] 117.8 [4.64] 117.8 [4.64] 117.8 [4.64] 117.8 [4.64] Dimension (mm [in.]) C E 23.0 [.91] 113.05 [4.45] 28.0 [1.10] 113.05 [4.45] 21.8 [.86] 113.05 [4.45] 26.7 [1.05] 113.05 [4.45] 23.0 [.91] 113.05 [4.45] F 8.45 [.33] 8.45 [.33] 8.45 [.33] 8.45 [.33] 8.45 [.33] G 50.8 [2.00] 50.8 [2.00] 50.8 [2.00] 50.8 [2.00] 50.8 [2.00] Figure 3 6.1. Daily Maintenance It is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint-free cloth. DO NOT use objects that could damage the seating tool kits components. 2. When the seating tool and wall support are not in use, store them in a clean, dry area. 6.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the seating tool kit or be supplied to personnel responsible for the seating tool kit. Inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. Rev B 3 of 4 408-32209 7. REPLACEMENT AND REPAIR Customer-replaceable parts are listed in Figure 4. A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. Parts other than those listed should be replaced by TE Connectivity to ensure quality and reliability. Order replacement parts through your TE Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (038-035) TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Replacement Parts Seating Tool Kit Part Number Item Number Part Number Description 1 2215818-1 2215811-1 2215811-2 2215819-1 2215819-2 2215819-3 2215819-4 1-2215819-3 2215820-1 2215820-2 2215820-3 2215820-4 1-2215820-3 2215821-1 2215821-2 2215821-4 2215821-5 1-2215821-6 Wall Support 2 3 4 5 6 18024-3 Center Block 2215068-1 2215068-2 2215068-3 2215068-4 2215068-5 1 1 1 1 1 1 1 1 1 1 1 1 Right Side Plate 1 1 1 1 1 Left Side Plate 1 1 1 1 1 Rear Plate 1 1 1 Screw, Btn Head Cap 6 6 6 6 6 Figure 4 8. REVISION SUMMARY   Rev B Added Seating Tool Kit part number 2215068-5. Split previous Figure 3 into Figures 3 and 4 and located where applicable. 4 of 4