2217330-2

SAFETY PRECAUTIONS Customer Manual 409-32026 19 JUL 17 Rev D ORIGINAL INSTRUCTIONS Latch Head Lithium Ion Battery Powered Crimp Tool Kit 2217330-[ ] READ THIS FIRST! .............................................. 2 1. INTRODUCTION .................................................................................................................. 4 2. RECEIVING/INSPECTION ................................................................................................... 4 3. INSTALLATION/REMOVAL OF DIE ASSEMBLIES ........................................................... 4 3.1. Installation of Die Assemblies ..................................................................................... 5 3.2. Removal of Die Assemblies ........................................................................................ 6 4. USER INTERFACE INFORMATION .................................................................................... 7 4.1. Light Emitting Diode (LED) Indicators ......................................................................... 7 4.2. Pressure Sensor .......................................................................................................... 7 5. OPERATION ........................................................................................................................ 8 5.1. Battery Installation and Removal ................................................................................. 8 5.2. Crimping ...................................................................................................................... 8 6. PREVENTIVE MAINTENANCE ........................................................................................... 9 6.1. Daily Maintenance ....................................................................................................... 9 6.2. Yearly Maintenance ..................................................................................................... 9 7. SPARE PARTS .................................................................................................................... 9 8. TROUBLESHOOTING ......................................................................................................... 9 9. DECOMMISSIONING ........................................................................................................... 9 10. RETURN ............................................................................................................................. 10 11. RoHS INFORMATION ........................................................................................................ 10 12. REVISION SUMMARY ....................................................................................................... 10 © 2017 TE Connectivity family of companies All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 10 409-32026 SAFETY PRECAUTIONS — IMPORTANT SAFETY INFORMATION NOTE Keep all decals clean and legible, and replace them when necessary. DANGER ELECTRIC SHOCK HAZARD This tool is not insulated. When using this unit near energized electrical lines, use proper personal protective equipment. Failure to observe this warning could result in severe injury or death. DANGER SKIN INJECTION HAZARD Do not use hands to check for oil leaks. Highly pressurized oil will puncture the skin causing serious injury, gangrene, or death. If injured, seek medical help immediately to remove the oil. DANGER FIRE HAZARD Do not use solvents or flammable liquids to clean the crimping tool. Solvents or flammable liquids could ignite and cause serious injury or property damage. Failure to heed these warnings could result in severe injury from harmful fumes or burns from flying debris. DANGER FIRE HAZARD Do not dispose of batteries in a fire. They will vent fumes and will explode. Instead, dispose of batteries in an environmentally responsible manner or send the battery back to TE. DANGER Inspect the tool and jaws/dies before each use. Replace any worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death. Rev D CAUTION — Do not place the tool in a vise. The crimping tool is designed for hand-held operation. — Protect the crimping tool from rain and moisture. Water will damage the crimping tool and battery. Failure to observe these precautions may result in injury or property damage. CAUTION — Do not allow anything to contact the battery terminals. — Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If the batteries are immersed, contact your service center for proper handling. — Do not place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the battery. — Do not place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery. Failure to observe these precautions may result in injury or property damage. CAUTION — Do not store the battery at more than 60°C [140°F]. Damage to the battery can result. — Do not use another manufacturer’s charger. — Do not attempt to open the battery. It contains no user-serviceable parts. Failure to observe these precautions may result in injury or property damage. CAUTION — Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result. Failure to observe these precautions may result in injury or property damage. 2 of 10 409-32026 SAFETY PRECAUTIONS — AVOID INJURY Safeguards are designed into this application equipment to protect operators and maintenance personnel from most hazards during equipment operation. However, certain safety precautions must be taken by the operator and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or hazardous environment. Carefully observe the following safety precautions before and during operation of the equipment:         ALWAYS wear appropriate ear protection. ALWAYS wear approved eye protection when operating powered equipment. ALWAYS keep guard(s) in place during normal operation. ALWAYS insert power plug into a properly grounded receptacle to avoid electrical shock. ALWAYS turn off the main power switch and disconnect electrical cord from the power source when performing maintenance on the equipment. NEVER wear loose clothing or jewelry that may catch in moving parts of the application equipment. NEVER insert hands into installed application equipment. NEVER alter, modify, or misuse the application equipment. TOOLING ASSISTANCE CENTER CALL TOLL FREE 1-800-722-1111 (CONTINENTAL UNITED STATES AND PUERTO RICO ONLY) The Tooling Assistance Center offers a means of providing technical assistance when required. In addition, Field Service Specialists are available to provide assistance in the adjustment or repair of the application equipment when problems arise which your maintenance personnel are unable to correct. INFORMATION REQUIRED WHEN CONTACTING THE TOOLING ASSISTANCE CENTER When calling the Tooling Assistance Center regarding service to equipment, it is suggested that a person familiar with the device be present with a copy of the manual (and drawings) to receive instructions. Many difficulties can be avoided in this manner. When calling the Tooling Assistance Center, be ready with the following information: 1. Customer name 2. Customer address 3. Person to contact (name, title, telephone number, and extension) 4. Person calling 5. Equipment number (and serial number if applicable) 6. Product part number (and serial number if applicable) 7. Urgency of request 8. Nature of problem 9. Description of inoperative component(s) 10. Additional information/comments that may be helpful Rev D 3 of 10 409-32026 1. INTRODUCTION Latch Head Battery Powered Crimp Tool Kit 2217330-[ ] consists of the Latch Head Battery Powered Crimp Tool (with the Latch Head Assembly installed), as well as two rechargeable battery cartridges (2217332-1) to power the tool. See Figure 1. Kits 2217330-1 and -3 include a 110V battery charger (2217331-1); Kit 2217330-2 includes a 220V battery charger (2217331-2). Kits 2217330-1 and -2 have a release switch to retract the ram. Kit 2217330-3 does not have a release switch. The Latch Head Battery Powered Crimp Tool is designed to accept interchangeable die assemblies for crimping various types of connectors. When reading this manual, pay particular attention to DANGER, CAUTION, and NOTE statements. DANGER Denotes an imminent hazard that may result in moderate or severe injury. CAUTION Denotes a condition that may result in product or equipment damage. NOTE Highlights special or important information. NOTE Dimensions in this customer manual are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. 2. RECEIVING/INSPECTION Latch Head Battery Powered Crimp Tool Kit 2217330-[ ] is thoroughly inspected during and after assembly. Prior to packaging and shipping, a final series of tests and inspections is made to ensure proper functioning of the tool. The following inspection should be performed as a safeguard against potential problems generated in transit. 1. In a well-lighted area, carefully uncrate the tool and inspect each component as it is removed from the crate. 2. Thoroughly inspect each component for evidence of damage that may have occurred in transit. If any of the components are damaged, file a claim against the carrier and notify TE Connectivity immediately. 3. Keep this manual and all drawings and product samples with the tool for the benefit of operation and maintenance personnel. The crimp tool should be inspected at regularly scheduled intervals, depending on care, degree of operator skill, the type and size of product being crimped, and environmental conditions. At a minimum, the tool should be inspected after every 40 hours of use. 3. INSTALLATION/REMOVAL OF DIE ASSEMBLIES CAUTION Do not operate the tool without the Latch Head Installed. Damage to the ram or seals can result. CAUTION Do not operate the tool without the die assemblies. Damage to the crimp head can result. Latch Head Battery Powered Crimp Tool 2217330-[ ] comes with the crimp head already installed on the battery-powered hand tool. The only installation required is the installation of the die assemblies. DANGER To avoid personal injury, be sure to exercise extreme caution when handling the crimp tool. Avoid accidentally depressing the trigger control when installing or removing crimp dies. Rev D 4 of 10 409-32026 Battery Lock Battery Cartridge 2217332-1 Battery Powered Crimp Tool Latch Arm Release Switch (Used Only with 2217330-1 and 2217330-2) Indicator Light Trigger Latch Head Adapter Assembly Locking Flange Yoke CRIMPING TOOL (With Battery Installed) Length 336.5 mm [13.25 Inches] Width 72.9 mm [2.87 Inches] Depth 114 mm [4.5 Inches] Mass Weight (with Battery) 1.88 kg [4.2 lbs] Sound Level 70 dBA at 1 Meter Vibration