222K174-25L-0

RAYCHEM INSTALITE MOLDED BOOTS ADVANCED MATERIALS SCIENCE DRIVES UP TO 30% WEIGHT SAVINGS . . . REDUCES INSTALLATION TIME WITH HIGH-PERFORMANCE HEAT-SHRINK SHAPE MEMORY BOOTS AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS INSTALITE MOLDED BOOTS High-Performance Heat-Shrink Boots INSTALITE boots are a lighter weight alternative of our -25 heat-shrink boots. Utilizing our expertise in fluid-resistant, modified elastomers, we’ve created semi-rigid, abrasion-resistant boots that are up to 30% lighter than our standard -25 boots. INSTALITE boots offer the same balance of high-temperature fluid resistance and long-term heat resistance. Product Performance INSTALITE -25L Boot PHYSICAL CHARACTERISTICS Standard -25 Boot • Tensile strength: 10 MPa (1450 psi) min. • Ultimate elongation: 400% min. • Specific gravity: 1 (±0.05) WEIGHT SAVINGS THERMAL CHARACTERISTICS • 20% to 30% lighter than standard -25 parts • Heat aging (168 hr @ 160°C): 400% min. ultimate elongation TIME SAVINGS • Low-temperature flexing (4 hr @ -75°C): No cracking • Optimized interior geometry speeds installation time • Flammability burn time: 120 seconds max • Faster recovery • Heat shock (4 hr @ 215°C): 400% min. ultimate elongation ELECTRICAL • Electrical strength: 15 MV/m (4.6 MV/ft) RUGGED • -75°C to 150°C temperature range • Resists most common military fuels, oils, and greases • Abrasion resistant COMPATIBLE • Part of System 25 harnessing components • Lighter weight drop-in replacement for standard -25 boots • Meets the requirements of VG 95343 Parts 6 and 18 APPLICATIONS • Military ground systems • Aerospace • Marine FLUID RESISTANCE (Aviation Fuel, Hydraulic Fluids, Lubricating Oil, Cleaning Fluids, Deicers) • After 24-hr immersion: 8 MPa (1160 psi) min. tensile strength 300% min. ultimate elongation DOCUMENTS • RW-3040: Product specification • ELE-3COP-555: Installation of 90° boot • ELE-3COP-554: Installation of straight boot TOOLING • Heat gun: CV 1981 INSTALLATION TIME (Timings are representative across the range based on our codes of practice) • System 25 boot: 2 minutes 24 seconds • System 25L boot: 1 minute 41 seconds Visit www.te.com/INSTALITE to view our installation video. 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AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS PAGE 2 Instalite Molded Boots Part No. H Max. b 10.4 [0.41] Min. a 24 [0.95] J Max. b 5.6 [0.22] P ±10% b R ±10% b HW ±20% b JW Min. b Avg Weight Savings 38 [1.50] 21 [0.83] 1.3 [0.05] 0.9 [0.04] 20% 202K121-25L-0 Min. a 24 [0.95] 202K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 55 [2.17] 32 [1.26] 1.3 [0.05] 1.0 [0.04] 20% 202K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 67 [2.64] 35 [1.38] 1.2 [0.04] 1.0 [0.04] 20% 202K153-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 80 [3.15] 42 [1.65] 1.5 [0.06] 1.0 [0.04] 23% 202K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 99 [3.90] 61 [2.40] 2.0 [0.08] 1.2 [0.05] 28% 202K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 130 [5.12] 72 [2.83] 2.3 [0.09] 1.5 [0.06] 22% 202K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 170 [6.69] 90 [3.54] 1.8 [0.07] 2.0 [0.08] 21% See the latest Specification Control Document for full dimensions Part No. 222K121-25L-0 Min. a 24 [0.95] H Max. b 10.4 [0.41] Min. a 24 [0.95] J Max. b 5.6 [0.22] P ±10% b R ±10% b S ±10% b HW ±20% b JW Min. b Avg Weight Savings 25 [0.98] 25 [0.98] 19 [0.75] 1.3 [0.05] 0.5 [0.02] 30% 222K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 32 [1.26] 27 [1.06] 20 [0.79] 1.3 [0.05] 0.8 [0.03] 26% 222K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 39 [1.54] 31 [1.22] 21 [0.83] 1.2 [0.04] 1.0 [0.04] 21% 222K152-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 46 [1.81] 38 [1.50] 26 [1.02] 1.5 [0.06] 1.0 [0.04] 26% 222K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 55 [2.17] 45 [1.77] 30 [1.18] 2.0 [0.08] 1.0 [0.04] 21% 222K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 80 [3.15] 54 [2.13] 35 [1.38] 2.3 [0.09] 1.5 [0.06] 23% 222K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 108 [4.25] 68 [2.68] 42 [1.65] 1.8 [0.07] 2.0 [0.08] 25% See the latest Specification Control Document for full dimensions AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS PAGE 3 For More Information TE Technical Support Center North America +1 800 522 6752 Asia Pacific +86 0 400 820 6015 Austria +43 1 905 601 228 Baltic Regions +46 8 5072 5000 Benelux +31 73 6246 999 Czech Republic +420 800 701 462 France +33 1 34 20 86 86 Germany +49 6251 133 1999 Hungary +36 809 874 04 Italy +39 011 401 2632 Nordic +46 8 5072 5000 Poland +48 800 702 309 Russia +7495 790 790 2 Spain/Portugal +34 93 2910366 Switzerland +41 52 633 66 26 United Kingdom +44 800 267 666 Follow us on Twitter for all the latest product news @TEConnectivity, and on Facebook, TEConnectivity. te.com/ADM © 2014 TE Connectivity Ltd. family of companies. All Rights Reserved. 1-1773847-4 ADM/RRD 2.5M 11/2014 INSTALITE, Raychem, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other product or company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. AEROSPACE, DEFENSE & MARINE /// INSTALITE MOLDED BOOTS