2238236-1

NEW 2D CRIMP AMPLIVAR SPLICE PRODUCT DESCRIPTION Our innovative new 2D AMPLIVAR splices combine the superior connection and easy to use features of AMPLIVAR splices with our innovative 2D crimp technology to provide a magnet wire splice solution that is easy to use and that can simplify inventory and manufacturing processes at the same time. New 2D AMPLIVAR splices are offered in pigtail and thru types that can be used with stranded or solid copper or aluminum magnet wire (3 magnet wires max.) of various sizes and combinations. The innovation behind TE’s 2D crimp technology is its ability to use one splice and a single adjustable applicator across many different wire sizes. That means only 1 splice part number is required to be used across a broad range (600-7000 CMA) of wire sizes. The reduction of part and applicators needed significantly reduces the complexity of design-in, assembly, procurement and inventory management. INDUSTRIES KEY FEATURE AND BENEFITS MOTORS, FANS, VALVES AND PUMPS FOUND WITHIN: • Can be used with copper or aluminum magnet wires (3 magnet wires max.) • Eliminates soldering or welding processes providing applied cost savings through improving operating efficiency • Eliminating the soldering or welding processes reduces the risks of potentially damaging heat-sensitive wiring and/or emitting chemical fumes • Pre-stripping of wires is not needed - saving time and reducing waste • 2D technology allows for automation of the magnet wire termination process which offers a reliable and stable manufacturing process with consistent quality results • Small Home Appliances • Major Home Appliances • HVAC • Automotive • Industrial Machinery and Automation TECHNICAL DETAILS • Material: Tin Plated Brass • • • PART DETAILS Part Number Description AWG Range CMA Range Product Specification: 108-143147 Stock Thickness 2238235-1 AMPLIVAR 2D Splice, Thru 22-12 AWG 600-7000 0.020” (0.51mm) Application Specification: 114-143147 2238236-1 AMPLIVAR 2D Splice, Open Barrel Pigtail 22-12 AWG 600-7000 0.020” (0.51mm) Temperature Rating: -65°C to 150°C APPLIANCES / NEW 2D CRIMP AMPLIVAR SPLICE (pkg on reel) (pkg on reel) *Arbor press manual unit and appropriate tooling pack required NEW 2D CRIMP AMPLIVAR SPLICE TOOLING • • For Low Volume Production: – Arbor Press Assembly 2380993-1 (Manual Power Unit) – Tooling Pack (pig-tail splice) 2380996-1 – Tooling Pack (thru splice) 2380997-1 For High Volume Production: – APT 5A AMPLIVAR machine (for pigtail splice) 1-2161800-9 – Model GII press 2217000-1 or AMP 5K/40 2161500-1 (both for pigtail splice) + the respective Ocean Applicator – Model GII thru-splice 2217002-1 or AMP 5K/40 thru-splice 2161300-1 (both for thru-splice) + the respective Thru-Splice Applicator * Instruction sheet for Manual Arbor Press with Removable Tooling Packs: 408-160034 Thru Splice Pigtail Splice 2D AMPLIVAR PIG-TAIL AND THRU SPLICE TERMINATION PROCESS A Stranded Lead Wire on Top A PIG-TAIL SPLICE Magnet Wires on Bottom Stranded Lead Wire on Top Burrs THRU SPLICE Magnet Wires on Bottom APPLIANCES / NEW 2D CRIMP AMPLIVAR SPLICE Serrations SECTION A-A NEW 2D CRIMP AMPLIVAR SPLICE 2D AMPLIVAR SPLICE TERMINATION INSPECTION THRU SPLICE Front Bellmouth (May Be Visible) Crimp Width Effective Crimp Length Shall beat Minimum 50% of Total Crimp Length. Crimp Height Measured Over This Flat Portion. No Wire Strands in Wire Barrel Seams Rear Bellmouth (May Be Visible) B Flash Shall Not Exceed 0.13mm (.005”) Crimp Height SECTION B-B B 0.20mm (.008”) MAX Burr 0.40mm (.016”) MAX Cutoff Tab TE TECHNICAL SUPPORT CENTER USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico: +52 (0) 55-1106-0800 Latin/S. America: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 te.com AMPLIVAR, TE, TE Connectivity and TE connectivity (logo) are trademarks owned or licensed by the TE Connectivity Ltd. family of companies. All other logos, products and/ or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity's obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. © 2021 TE Connectivity Ltd. family of companies All Rights Reserved. 9-1773984-6  02/21   Original APPLIANCES / NEW 2D CRIMP AMPLIVAR SPLICE