224155-1

AMP Precision Pin and Socket Contacts Power Contacts Type I, Crimp, Snap-In .953 [24.21] Ref. .150 Dia. [3.81] .663 Max. [16.84] .449 [11.40] Pin .094±.001 Dia. [2.39±.025] .222 Dia. Max. [5.64] Pin .150 Dia. [3.81] .560 Max. [14.25] Socket Accommodates .094±.001 [2.39±.025] Dia. Pin .222 Dia. Max. [5.64] .843 Ref. [21.41] Socket Material Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡ Contact Body—Bronze Retention Spring—Beryllium copper Finish Contact Body—.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring—Nickel plated Related Product Data Application Tooling—Pages 29, 30 Technical Documents 108-10108 Product Specification 114-10037 Application Specification Wire Size Range AWG [mm2] 18-16 14-12 0.8-1.4 2-3 Loose Piece Contact No. Pin Socket 202421-1 202422-1 202418-1 202417-1 Tooling Part No. Dies for Hand Pneumatic Tool Tool* 90122 90121 90122 90121 * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) Note: All part numbers are RoHS compliant. 18 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Standard Type II Socket Type II and Type III+, Size 16 The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30°C T-Rise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Standard Type III+ Socket Standard Type II Pin Wire Size AWG 14 18-16 High Current Size 16 Socket Part No. Loose Piece Tape 193846-1 193846-2 796966-1 796966-2 Standard Type III+ Pin Wire Size AWG High Current Size 16 Pin (Board Mount) Part No. 194264-1 Material 14 18-16 High Current Size 16 Pin Part No. Loose Piece Tape 193844-1 193844-2 796964-1 796964-2 Pin Body — Leaded Brass; Copper Alloy (Board Mount) Socket Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel 4 Pos. CPC Posted Square Flange Receptacle Part No. 796764-1 Mates with CPC Plug (Part No. 206060-1) with either Type II or High Current Socket contact Finish Body — Silver Louvertac Band — Gold Extraction Tool Part No. 305183 TEMPERATURE RISE VS. CURRENT ■ Current Rating for 30°C Temperature Rise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 TEMPERATURE RISE (DEGREES C) 40 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. 30 20 10 0 0 10 20 30 CURRENT (AMPS) CRIMPED CONTACTS R Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. Note: All part numbers are RoHS compliant. Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com 19 AMP Precision Pin and Socket Contacts Power Contacts (Continued) .125 POWERBAND Contacts Pin Diameter—.125 [3.175] Test Current—50 Amperes‡ 3.18 [.125] Dia. 5.23 Dia. [.206] Material and Finish Serrations Contact — Copper Spring — Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on remainder, all over 0.00127 [.000050] min. nickel underplate B. 0.00076 [.000030] min. gold on contact area, gold flash on remainder, all over 0.00127 [.000050] min. nickel underplate Contact Strip Extended 12.32 [.485] 5.23 [.206] Dia. Standard 10.16 [.400] Related Product Data Application Tooling—Pages 29, 30 Technical Document—Page 4 .125 POWERBAND Socket Contact .125 POWERBAND Pin Contact Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Contact Part No. Wire Size AWG /mm2 14-12 2-3 10-8 5-8 Contact Finish A B A B A B A B Pin Length Standard Standard Extended1 Extended1 Standard Standard Extended1 Extended1 Strip Loose Piece Pin Socket Pin Socket 213845-1 213845-2 213845-5 213845-6 213841-1 213841-2 213841-5 213841-6 213847-1 213847-2 — — 213843-1 213843-2 — — 213845-3 213845-4 213845-7 213845-8 213841-3 213841-4 213841-7 213841-8 213847-3 213847-4 — — 213843-3 213843-4 — — Tooling Part No.** Heavy Duty Miniature (HDM) Die Sets for Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System* 680195-3 356612-1 356611-1 (8 AWG) 680197-3 356611-2 (10 AWG) 1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. Note: All part numbers are RoHS compliant. .125 POWERBAND Metrimate Drawer Connectors No. of Pos. 8 Housing Part No. Receptacle Plug 213886-1** 213500-3** Color: blue **For use with .125 POWERBAND contacts (Extended Pin Length), listed above. Note: All part numbers are RoHS compliant. 20 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts (Continued) Standard, Size 8, 4/8 Indent Crimp .910 [23.11] .206 Dia. [5.23] Pin Pin .890 [22.61] .206 Dia. [5.23] Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable. Material Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡ Contact Body—Copper alloy Retention Clip—Phosphor bronze Wire Range [mm2] AWG Finish 18-16 0.8-1.4 213567-1 212014-1 Contact Body—.000050 [0.00127] gold over .000050 [0.00127] nickel Retention Spring—Nickel plated 14-12 2-3 213662-1 212008-1 10 5 213740-1 213737-1 8 8 213552-2 213750-1 Related Product Data Technical Documents 108-10045 Product Specification 114-10014 Application Specification Contacts Pin Socket Crimping Tools Positioner Tool No. (P) SP867 608668-1 (S) 608668-2 SP867 608651-1 (P) (S) 608651-2 608651-3 608651-1 (P) (S) 608651-2 (P) 608651-3 608651-1 (S) 608651-2 ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: All part numbers are RoHS compliant. 21 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Metrimate Drawer Connector, Size 8 Receptacle Standard Size 8 Pin The Louvertac bands have the versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30°C T-rise on either the cable-to-cable or cable-to-board. Standard Size 8 Socket Plug High Current Size 8 Pin Cable-to-Cable Material Contact Body — Copper Alloys Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish — Gold High Current Size 8 Socket Product Specification 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating — 600 VAC ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Wire Size AWG 8 10 12-14 Contact Part Numbers Pin Socket 193457-1 193458-1 193642-1 193643-1 193534-1 193535-1 Crimp Tools Daniels† Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1 Extraction Tool Part No. 318813-1 or 305183-6 †Daniels Manufacturing Corp., Orlando, FL Note: All part numbers are RoHS compliant. R ■ High Current Contacts R .12 Diameter Solder Tail Pins Part No. 193814-1 Receptacle Cable-to-Board .50 [12.7] Material Contact Body — Copper Alloys Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel Finish — Gold Plug A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug. Cable Sockets Drawer Connector Housings ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Housing Part Numbers Size Configuration Plug Receptacle 8 Positions 213499-1 213500-1 213426-1 213427-1 (8 Size 8 Cavities) 15 Positions (3 Size 8 Cavities & 12 Size 16 Cavities) ■ Certified by Canadian Standards Association, File No. LR7189A Extraction Tool Part No. 318813-1 Note: All part numbers are RoHS compliant. R Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82045. 22 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts (Continued) Type XII, Precision Formed, Crimp, Snap-In .615 [15.62] Material .230 Max. [5.84] Copper Finish .978 Ref. [24.84] A—Tin-lead B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel C—.000100 [0.00254] silver plated contacts with lubricant added .230 Max. [5.84] Male .027 Ref. [0.686] .287±.006 [7.29±0.152] Test Current Rating Silver or Gold—35 amperes ‡ Tin Lead—15 amperes ‡ Male .637 [16.18] ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. .085 [2.16] Related Product Data Application Tooling—Pages 29, 30 Technical Documents—Page 4 .200 Min. [5.08] .185 [4.7] .230 Max. [5.84] .287 [7.29] 1.500 Ref. [38.1] .027 [0.686] Ref. .230 Max. [5.84] Female .015 Cutoff [0.38] (Loose Piece Only) 1.267 Ref. [32.18] Female Extraction Tool Part No. 91019-3 Wire Size Range1 AWG Contact Finish mm2 16 1.25-1.4 and and 14-12 2-3 10 Ins. Dia. Range 5-6 .135-.160 3.43-4.06 .190-.220 4.83-5.59 Strip Form Contact Part Nos. Heavy Duty Standard*** Miniature*** Male Female Male Female 66255-1t A 266256-12t B 266256-22t 5C5 266256-62t A 266254-12t B 266254-22t 5C5 266254-42t 66255-2t 66255-7t 66253-1t 66253-2t 66253-4t 66740-7t — 66740-5t — 66740-1t — 66741-7t — 66741-5t — 66741-1t — 66255-5t 1-66740-2t — 66255-6t 1-66740-1t 266256-42t — 66255-8t 1-66740-9t 266256-72t — 66253-5t 1-66741-2t — — 66253-6t 1-66741-1t 66254-5t — 66253-8t 1-66741-9t — — 266256-52t Loose Piece Contact Part Nos. Male Female 66261-1t 266262-12t 66261-2t 266262-22t 66261-4t 266262-42t 66259-1t 266260-12t 66259-2t 266260-22t 66259-4t 266260-42t Tooling** Die Set for Heavy Duty Hand Tool 69710-1 Miniature or 626 Pneumatic Applicator Tool System 66740-8t — 66740-6t 567455-□***t — 66740-2t — 66741-8t — 66741-6t 567021-□***t — 66741-2t — 90145-23,7t and 90145-14,7t 90140-17t 1Wire strip length—.281 [7.14]. contact. 3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 **There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Note: All part numbers are RoHS compliant except: t Indicates non-RoHS compliant. 2Ground 23 Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com AMP Precision Pin and Socket Contacts Power Contacts—High Current Upgrade (Continued) Type XII, Screw Machined Standard Type XII Socket The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30°C T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1. High Current Type XII Socket Part No. 193990-2 Standard Type XII Pin High Current Type XII Pin Part No. 193991-4 Type XII Ground Pin Part No. 193991-3* * Not recommended for CPC connectors. Cable-to-Cable Current Rating for 30°C Temperature Rise 100% Energized Material 3 Circuit Connector (Wire-to-Wire) Body — Copper Alloy Louvertac Band — Beryllium Copper Retention Spring — Stainless Steel TEMPERATURE RISE (DEGREES C) TEMPERATURE RISE VS CURRENT Finish Body — Silver Louvertac Band — Gold Extraction Tool Part No. 224155-1 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. ■ 50 40 30 53 A 20 10 0 0 10 20 30 40 50 60 70 CURRENT IN AMPS Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Plug (For Sockets) Square Flange Receptacle (For Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024. 24 Note: All part numbers are RoHS compliant. Catalog 65910 Revised 7-07 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com