2266104-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2266104-1 C SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2266104-2 C 7-2266104-1 C C 7- 2266104 -7 B 7-2266104-8 FINE CRIMP HEIGHT ADJUST 2 PNEUMATIC AND CRIMP TOOLING KIT A MECHANICAL - PNEUMATIC - CRIMP TOOLING KIT - - APPLICATOR CONVERSION KIT - - 3 CRIMP WIRE INSUL SIZE PART NUMBER TYPE 1.73 mm [.068] 3.81-5.09 mm [.150-.200 IN] TERMINAL APPLICATION SPECIFICATION 286503-8 1-286503-1 1-286503-4 WIRE SIZE 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 1 2 B 3 4 5 3 7-2266103-8 114-151000 1060-16-0122 1060-16-0177 C1__DWG_PN_1_1 C1__DWG_PN_1_2 1060-16-0744 1060-16-0977 C1__DWG_PN_1_3 C1__DWG_PN_1_4 AT60-16-0122 C1__DWG_PN_1_5 - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 TE TERMINAL 286503-2 286503-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286503-9 1-286503-2 1-286503-5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.35+0.03/-0.05 [.053+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 TERMINAL APPLICATION SPECIFICATION W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 AT60-16-0144 6.0 6.2 6.4 - - - INSULATION DIAMETER RANGE - - 1.60-1.91 mm [.063-.075 IN] - - - - 5 5 C1__DWG_PN_4_5 4 TE TERMINAL 286504-1 286504-3 286504-8 1-286504-1 1-286504-5 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 DEUTSCH TERMINAL 1062-16-0122 1062-16-0177 1062-16-0744 1062-16-0977 AT62-16-0122 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 TE TERMINAL 286504-2 286504-7 286504-9 1-286504-2 1-286504-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 DEUTSCH TERMINAL 1062-16-0144 1062-16-0722 1062-16-0777 1062-16-0988 AT62-16-0144 1 C2__DWG_PN_4_0 1 C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 - C2__DWG_PN_4_4 C2__DWG_PN_4_5 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 W1__FA_SETTING_5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 - C1__DWG_PN_4_0 1060-16-0777 1060-16-0988 6.0 114-151000 TERMINALS APPLIED 1060-16-0144 1060-16-0722 5.2 n 3.81-5.09 mm [.150-.200 IN] DEUTSCH TERMINAL CRIMP HEIGHT REFERENCE SETTING TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.60-1.91 mm [.063-.075 IN] - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: INSULATION DIAMETER RANGE - DEUTSCH TERMINAL TERMINAL DATA: 5 DEUTSCH TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION n - 7-2266104-8 - TERMINALS APPLIED 286503-1 286503-3 - 7-2266102-8 WIRE STRIP LENGTH TE TERMINAL - STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: - 7-2266101-8 DEUTSCH TERMINAL TERMINAL DATA: - INSULATION DIAMETER RANGE 7-2266100-8 F O 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 C APPLICATOR CONVERSION KITS 7 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND 1 MEMORY CHIP. 1 1 1 1 - A 1 1 1 - 1 - - - - - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - - - 1 - - - - - - - - - - - - - - - 2 1 1 1 1 1 1 - 1 1 1 - 66 P LTR DESCRIPTION DATE DWN APVD B1 ECR-16-005503 14APR2016 RK GB B2 ECR-16-005672 28APR2016 RS LZ B3 ECR-16-017222 07DEC2016 YY JDG C ECR-18-015498 29SEP2018 TB TE 1 1 - 1 1 1 2 - 1 1 - 1 - 1 - 1 - 1 - 1 - 1 - - - 1 - 1 - 1 - 2 - 1 - 1 - 1 - 4 - 2 - 1 - 1 - 1 - 1 - - - - - 1 - 1 - 1 - 1 - 2 - 2 - 1 - 1 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - 1 1 2 - 1 - - - 1 - 1 1 2 - 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 - 1 1 - 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 2 1 1 - 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DIMENSIONS: mm & 4 of 4) MATERIAL PART NO - REF REF REF REF REF REF - ATLANTIC VERSION -1 - - - 1 - - 1 2 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 1 1 - 1 - 1 - 1803515-3 2-1803583-1 2119791-9 2119640-1 1803259-1 2119641-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2063440-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994970-2 240638-1 3-23627-7 2119799-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 2266104 1803607-1 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 2-1752356-0 2079383-5 2-2844962-8 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803293-5 2-240641-8 2119757-8 238011-9 1803019-7 455888-5 2-1633713-6 - -78 -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT APPLICATOR DATA 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT B 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE C 7-2266104-2 4 LOC 2266104 -1 C 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2266104 -2 D 6 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF DEPRESSOR, WIRE PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119640-1 1 1803259-1 1 2119641-1 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2063440-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 2266104_LOGSHEET 1 1803607-1 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653-1 1 1803583-9 1 1803515-1 1 1803602-1 1 2-1752356-0 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803293-5 1 2-240641-8 .. 1 ITEM_6 1 2119757-8 1 238011-9 1 1803019-7 1 455888-5 1 2-1633713-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119791-9 293 292 286 250 249 248 244 243 242 241 239 238 182 181 180 177 176 175 174 172 164 163 137 136 119 113 99 98 82 72 71 70 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2266104 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 250 2 244 249 53 A 243 50 7 238 242 2 3 163 8 59 82 136 1 52 137 C 2 293 1 34 REF 2 70 51 3 172 C 1 177 56 4 2 176 2 TERMINAL SUPPORT LOCATION 286 5 41 174 44 293 REF 181 2 44.61 175 182 3 164 33 B 0.05 19.0 66 180 2 180 REF 19 30 RAM AND HOLDDOWN SET-UP 21 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 47 119 113 5 46 292 98 99 34 54 8 1 60 54 10 1 248 48 B 20 29 30mm STROKE 0.5 67 A 24 0.0 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266104 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2266104 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266104 -7 B CRIMP TOOLING KIT - C 7-2266104-8 FINE CRIMP HEIGHT ADJUST B 3 2 LOC PART NUMBER 2- 2266104 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC APPLICATOR CONVERSION KIT - D D CRIMP WIRE INSUL APPLICATOR CONVERSION KITS APPLICATOR DATA SIZE PART NUMBER TYPE 1.73 mm [.068] APPLICATOR INSTRUCTIONS 408-35042 3.81-5.09 mm [.150-.200 IN] TERMINAL APPLICATION SPECIFICATION C 7-2266104-8 286503-1 286503-3 286503-8 1-286503-1 1-286503-4 WIRE SIZE 1.50mm2 16 AWG 1.00mm2 18 AWG 0.75mm2 1 B 2 3 n 114-151000 1060-16-0122 1060-16-0177 C1__DWG_PN_1_1 C1__DWG_PN_1_2 1060-16-0744 1060-16-0977 C1__DWG_PN_1_3 C1__DWG_PN_1_4 AT60-16-0122 C1__DWG_PN_1_5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 286503-2 286503-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 286503-9 1-286503-2 1-286503-5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.35+0.03/-0.05 [.053+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.27+0.03/-0.05 [.050+.001/-.002] 1.24+0.03/-0.05 [.049+.001/-.002] 1.22+0.03/-0.05 [.048+.001/-.002] C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 DEUTSCH TERMINAL 1060-16-0144 1060-16-0722 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 AT60-16-0144 CRIMP HEIGHT REFERENCE SETTING 5.2 6.0 6.0 6.2 6.4 C1__DWG_PN_4_0 C1__DWG_PN_4_1 1060-16-0777 1060-16-0988 C1__DWG_PN_4_5 - TERMINALS APPLIED TE TERMINAL 286504-1 286504-3 286504-8 1-286504-1 1-286504-5 4 114-151000 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 DEUTSCH TERMINAL 1062-16-0122 1062-16-0177 1062-16-0744 1062-16-0977 AT62-16-0122 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1.60-1.91 mm [.063-.075 IN] - - - - C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 TE TERMINAL 286504-2 286504-7 286504-9 1-286504-2 1-286504-6 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 DEUTSCH TERMINAL 1062-16-0144 1062-16-0722 1062-16-0777 1062-16-0988 AT62-16-0144 5 C2__DWG_PN_4_3 C2__DWG_PN_4_4 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 SEE APPROPRIATE APPLICATOR LOG SHEETS FOR APPLIED TERMINALS, WIRE RANGE AND 1 MEMORY CHIP. 1 1 1 A 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 1 1 - - 1 1 1 - 1 1 - - 1 1 - - 1 1 - 1 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 2 1 - - 2 2 - - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - - 1 1 - - 1 1 - - 2 - - - 1 1 - - 1 1 - - 1 1 - - 2 1 - - 1 2 - - 1 1 - - 2 1 - - 1 2 - - 1 1 - - 1 1 - - - 1 - - 1 - - - W1__FA_SETTING_5 1 1 - - W1__FA_SETTING_3 1 1 - - W1__FA_SETTING_2 1 1 - - W1__FA_SETTING_1 1 1 - 1 - 1 - - C2__DWG_PN_4_5 - 1 - - 1 1 - - 1 1 - - C2__DWG_PN_4_2 1 1 - - C2__DWG_PN_4_1 4 - - - C2__DWG_PN_4_0 1 4 - - - 1 - - - 1 - C2__DWG_PN_2_0 1 - - - REF REF - - - 2 - - 1 1 - 1 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. INSULATION DIAMETER RANGE 1 - - - 1 1 - - 1 1 - - 5 RECOMMENDED SPARE PARTS 3 5 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_3_0 n 3.81-5.09 mm [.150-.200 IN] - TE TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH 5 DEUTSCH TERMINAL C1__DWG_PN_1_0 - 1 1 - - STAMPED CONTACT SOCKET SIZE 16 TERMINAL NAME: 1.60-1.91 mm [.063-.075 IN] - DEUTSCH TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE - - - 1 - - TE CRIMP SPECIFICATION - TERMINALS APPLIED TE TERMINAL - - 1 - 2119791-9 2119640-1 1803259-1 2119082-9 2079764-1 2119083-1 7-18023-7 2119580-1 2063440-1 21045-3 994970-2 240638-1 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 3-23627-7 2119799-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-6 2266104 1803607-1 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 2-1752356-0 2079383-5 2-2844962-8 2844992-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1803293-5 2-240641-8 2119757-8 238011-9 1803019-7 455888-5 2-1633713-6 1 1 - - 7-2266103-8 1 - - 7-2266102-8 WIRE STRIP LENGTH - - STAMPED CONTACT PIN SIZE 16 TERMINAL NAME: - 7-2266101-8 DEUTSCH TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE 7-2266100-8 F O 2.29 mm [.090] 7 1 1 - 1 1 1 1 1 1 PART NO -78 -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DEPRESSOR, WIRE PUSH ROD, AIR FEED BUSHING, FLANGED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER PRINT, APPLICATOR LOG SHEET DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEUTSCH STYLE SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2063440-1 2 21045-3 1 COUNTER_994970 1 240638 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 3-23627-7 1 2119799 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-6 1 2266104_LOGSHEET 1 1803607-1 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 2-1752356-0 2 2079383-5 2 2-2844962-8 1 2844992-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1803293-5 1 2-240641-8 .. 1 ITEM_6 1 2119757-8 1 238011-9 1 1803019-7 1 455888-5 1 2-1633713-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1803259-1 286 250 249 244 243 242 241 239 238 172 164 163 151 144 143 142 141 140 137 136 119 113 99 98 82 72 71 70 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119791-9 Ocean Side Feed Applicator - DRAWING NO 2266104 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 243 PNEUMATIC 250 53 2 242 2 3 249 50 238 A 0.0 7 REF 8 163 34 59 REF 136 C 82 52 137 172 1 51 TERMINAL SUPPORT LOCATION 1 C 2 70 56 3 1 4 286 5 41 140 REF 35.58 0.05 66 2 164 67 33 RAM SET-UP A 24 B 19 20 30 B 9 21 29 1 12 241 13 CAM POSITIONS 30mm STROKE 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04-Oct-13 CHK 04-Oct-13 APVD 04-Oct-13 R.KNEPPER G.BAILEY M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266104 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C