2266292-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 5 4 3 2 20 PART NUMBER REVISION 2266292 -1 DESCRIPTION B FINE CRIMP HEIGHT ADJUST 2266292 -5 D WIRE INSUL B SUPERSEDED BY 5-2151965-1 - B NON-CRIMP HEIGHT ADJUST 2266292 -7 B FINE CRIMP HEIGHT ADJUST APPLICATOR DATA SIZE SERVO LATCH PLATE 4 3.40 mm [.134] APPLICATOR INSTRUCTIONS 408-10389 - 4 SERVO LATCH PLATE 12 - OBSOLETE - OBSOLETE - OBSOLETE - - 6 - TYPE - F O 1.68 mm [.066] - NONE CRIMP TOOLING KIT 6 SUPERSEDED BY 5-2151965-2 PNEUMATIC FINE CRIMP HEIGHT ADJUST A - - - YAZAKI TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 5.00-5.50 mm [.197-.217 IN] C TERMINAL APPLICATION SPECIFICATION n (A)72-WT08-783 Rev WA1882 - - - - C1__DWG_PN_1_0 C1__DWG_PN_1_1 (A) 1655086-2 C1__DWG_PN_1_2 (A) 1642494-1 (A) 1557065-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 YAZAKI TERMINAL (A) 7114-4102-02 (A) 7114-4102-08 (A) 7114-4102-02 (A) FORD-97BG-14421-AHA TE SEAL (A) 1572025-1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 (A) 1642495-1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TERMINAL APPLICATION SPECIFICATION YAZAKI SEAL (A) 7158-3030-50 (A) 7158-3031-90 0.50mm2 0.30mm2 W1__DWG_WGAUGE_2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 1.2 - 1.7mm 1.63 - 2.2mm (A)72-WT08-783 Rev WA1882 (B)72-WT10-1647 Rev WA1898 - INSULATION DIAMETER RANGE - 1.10-2.40 mm [.043-.094 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL (B) 1448691-1 (B) 1832234-1 YAZAKI TERMINAL C2__DWG_PN_1_0 (B) 7116-4102-08 (B) 7116-4102-02 C2__DWG_PN_1_1 TE SEAL C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_3_0 (A) 1572025-1 (A) 1642495-1 C2__DWG_PN_3_1 C2__DWG_PN_3_2 YAZAKI SEAL C2__DWG_PN_4_0 (A) 7158-3030-50 (A) 7158-3031-90 C2__DWG_PN_4_1 C2__DWG_PN_4_2 13 INSULATION RANGE 6 1.2 - 1.7mm WIRE SIZE 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 9 5.1 6.2 C2__DWG_PN_4_1 C2__DWG_PN_4_2 W1__FA_SETTING_1 0.50mm2 0.30mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 1.00+/-0.05 [.039+/-.002] W2__DWG_CRIMP_HT_1 0.95+/-0.05 [.037+/-.002] W2__DWG_CRIMP_HT_2 4.5 5.0 - 1.63 - 2.2mm 14 - C1__DWG_PN_2_4 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_4_0 13 INSULATION RANGE - C1__DWG_PN_2_3 C2__DWG_PN_4_0 WIRE SIZE n 5.00-5.50 mm [.197-.217 IN] TERMINALS APPLIED TE TERMINAL (A) 1655086-1 YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH 1.10-2.20 mm [.043-.087 IN] - 1.5 SYSTEM SEALED CONNECTOR,FEMALE TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION 1.5 SYSTEM SEALED CONNECTOR,MALE TERMINAL NAME: 9 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 2266292 2266292 2266292 2266292 7 8 9 10 11 A -4 -4 -5 -6 14 - 15 11 12 7 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 12 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 REVISIONS DIST A 66 P LTR - 1 1 1 - -77 -7 4.75 . 1 1 -6 1 1 1 - -5 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 -1 PART NO 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 A1 ECR-14-008971 16JUN2014 YY TE B ECR-17-008764 16JUNE2017 TB GB B1 ECR-18-012418 04AUG2018 TB TE mm MATERIAL - PART NO - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - - - 1 1 - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 TOLERANCES UNLESS OTHERWISE SPECIFIED: 12MAY2014 CHK 13MAY2014 APVD 13MAY2014 T.ELBIN T.ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-2 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 318563-1 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-4 1 455888-3 1 240792-2 1 1320928-6 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1633927-8 1 1-240641-1 .. 1 ITEM_6 1 2119781-1 1 5-238011-5 1 1803018-3 1 1-455888-2 1 1-568176-4 244 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 117 89 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 25 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-2 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF GUARD, FRONT CHIP SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN HOFFNER APVD TE -1 1 DWN GH 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 DATE 10JUN2014 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-2 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 318563-1 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-4 455888-3 240792-2 1320928-6 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1633927-8 1-240641-1 2119781-1 5-238011-5 1803018-3 1-455888-2 1-568176-4 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION RELEASED A MECHANICAL FINE CRIMP HEIGHT ADJUST 2266292 -6 7- 2266292 -7 CRIMP B 1 FEED TYPE - 2266292 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 Ocean Side Feed Applicator - DRAWING NO 2266292 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL D 247 38 59 246 39 56 260 245 2 35 7 63 A 44 7 252 249 238 53 163 50 7 59 137 166 8 242 177 82 1 SERVO LATCH PLATE 240 2 4 2 57 REF 2 SHEAR DEPRESSOR DETAIL 2 6 REF 3.0 0.5 34 REF C 3 TERMINAL SUPPORT LOCATION 1 4 28 5 41 44 175 135 REF 245 REF 181 182 198 6 A 66 180 11 164 2 67 57 19.0 24 SERVO FEEDER NOT INCLUDED 0.5 14 213 33 B D 2.0 REF 174 2 133 2 1 2 176 56 REF 2 8 2 51 - 243 52 172 5 244 136 C - - 40 239 250 APVD 62 6 PNEUMATIC DWN 37 6 A DATE 180 REF A HOLDDOWN SET-UP B 117 REF 30 10 9 1 12 29 241 13 CAM POSITIONS 47 1 11 30 REF 29 REF 25 11 30mm STROKE 30mm STROKE 30mm STROKE ITEM 30 LOCATED AT REAR HOLES 46 32 34 54 8 1 60 54 10 1 89 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 12MAY2014 CHK 13MAY2014 APVD 13MAY2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266292 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL 4 3 2 20 SET UP GAUGE 2119599-1 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266292 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL B FINE CRIMP HEIGHT ADJUST 2- 2266292 -5 B FINE CRIMP HEIGHT ADJUST 2- 2266292 -7 B FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT - OBSOLETE - 6 - OBSOLETE - 4 - OBSOLETE - OBSOLETE - 6 - APPLICATOR DATA - SIZE - TYPE - F O 1.68 mm [.066] 3.40 mm [.134] APPLICATOR INSTRUCTIONS 408-10389 - - - 7 - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH n 5.00-5.50 mm [.197-.217 IN] C TERMINAL APPLICATION SPECIFICATION (A)72-WT08-783 Rev WA1882 - - - - TE TERMINAL (A) 1655086-1 (A) 1655086-2 (A) 1642494-1 (A) 1557065-1 WIRE SIZE 0.50mm2 0.30mm2 YAZAKI TERMINAL (A) 7114-4102-02 (A) 7114-4102-08 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A) 7114-4102-02 C1__DWG_PN_1_3 (A) FORD-97BG-14421-AHA C1__DWG_PN_1_4 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL (A) 1572025-1 (A) 1642495-1 TERMINAL APPLICATION SPECIFICATION W1__DWG_WGAUGE_2 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] YAZAKI SEAL C1__DWG_PN_4_0 C2__DWG_PN_4_0 C1__DWG_PN_3_1 (A) 7158-3030-50 (A) 7158-3031-90 12 INSULATION RANGE C1__DWG_PN_4_1 C2__DWG_PN_4_1 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C2__DWG_PN_4_2 1.2 - 1.7mm 1.63 - 2.2mm (B) 1448691-1 - (A)72-WT08-783 Rev WA1882 (B)72-WT10-1647 Rev WA1898 1.10-2.40 mm [.043-.094 IN] - - - - (B) 1832234-1 - 7 - C2__DWG_PN_4_0 C2__DWG_PN_4_2 (B) 7116-4102-08 C2__DWG_PN_1_1 - C2__DWG_PN_4_1 YAZAKI TERMINAL C2__DWG_PN_1_0 - INSULATION DIAMETER RANGE TERMINALS APPLIED TE TERMINAL - TE SEAL C2__DWG_PN_2_0 C2__DWG_PN_3_0 (A) 1572025-1 C2__DWG_PN_2_1 (B) 7116-4102-02 (A) 1642495-1 C2__DWG_PN_3_1 C2__DWG_PN_3_2 YAZAKI SEAL C2__DWG_PN_4_0 (A) 7158-3030-50 C2__DWG_PN_4_1 (A) 7158-3031-90 C2__DWG_PN_4_2 - 12 INSULATION RANGE - 1.2 - 1.7mm - 1.63 - 2.2mm - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 n 5.00-5.50 mm [.197-.217 IN] TERMINALS APPLIED C1__DWG_PN_1_0 YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH 1.10-2.20 mm [.043-.087 IN] - 1.5 SYSTEM SEALED CONNECTOR,FEMALE TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: 1.5 SYSTEM SEALED CONNECTOR,MALE TERMINAL NAME: CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.1 6.2 WIRE SIZE 9 W1__FA_SETTING_1 0.50mm2 0.30mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 CRIMP HEIGHT REFERENCE SETTING 1.00+/-0.05 [.039+/-.002] 4.5 W2__DWG_CRIMP_HT_1 0.95+/-0.05 [.037+/-.002] 5.0 W2__DWG_CRIMP_HT_2 - 9 W2__FA_SETTING_1 6 - 13 - - W2__FA_SETTING_2 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266292 -4 2266292 -4 2266292 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - 1 - 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 11 13 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. LOC 1 REVISIONS DIST A 66 P LTR - PNEUMATIC SERVO LATCH PLATE 7- 2266292 -7 CRIMP 5 ALL RIGHTS RESERVED. 2- 2266292 -2 D 6 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-2 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-2 1 2079764 251 250 249 246 244 243 - ITEM NO 1 1 1 1 - 1 1 1 - 1 2 - - - - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 12MAY2014 CHK 13MAY2014 APVD 13MAY2014 T.ELBIN T.ELBIN - WEIGHT NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-2 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 318563-1 1 455888-6 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 1752356-3 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-4 1 455888-3 1 240792-2 1 1320928-6 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1633927-8 1 1-240641-1 .. 1 ITEM_6 1 2119781-1 1 5-238011-5 1 1803018-3 1 1-455888-2 1 1-568176-4 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 89 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 25 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 1 7-18023-7 TE Connectivity - - 1 2119083 DESCRIPTION APPLICATION SPEC - APVD - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF GUARD, FRONT CHIP SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN DWN - PART NO HOFFNER DATE SEE SHEET 1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-2 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 318563-1 455888-6 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 1752356-3 2079383-5 2161328-1 1-1320908-2 2119959-4 455888-3 240792-2 1320928-6 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1633927-8 1-240641-1 2119781-1 5-238011-5 1803018-3 1-455888-2 1-568176-4 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266292 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 2 2 249 2 57 166 242 50 163 SHEAR DEPRESSOR DETAIL 2 6 177 34 82 136 137 52 172 51 56 2 2 SERVO LATCH PLATE 2 1 1 133 4 REF TERMINAL SUPPORT LOCATION 2 176 174 C 3 1 4 28 175 5 41 181 240 0.5 REF 8 7 59 C REF 3.0 53 238 A 8 63 D 2.0 REF 243 250 REF 5 244 7 139 PNEUMATIC 140 REF 182 135 6 180 198 164 66 2 11 A SERVO FEEDER NOT INCLUDED 213 A 30 19.0 67 33 24 B DWN 251 MECHANICAL D DATE 57 13 180 0.5 REF HOLDDOWN SET-UP 9 10 1 B 117 REF 12 29 241 13 REF REF 29 25 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT REAR HOLES 11 30 CAM POSITIONS 30mm STROKE 1 151 141 32 34 143 8 1 144 143 10 1 89 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 12MAY2014 CHK 13MAY2014 APVD 13MAY2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266292 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1