2266569-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 PART NUMBER REVISION DESCRIPTION FEED TYPE 2266569 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL A 2266569 -5 D A A NON-CRIMP HEIGHT ADJUST SUPERSEDED BY 5-2266294-1 - 2266569 -7 A FINE CRIMP HEIGHT ADJUST WIRE INSUL APPLICATOR DATA SIZE A 8 YAZAKI CRIMP SPECIFICATION TERMINAL YAZAKI 7114-4026 Rev - n - WIRE STRIP LENGTH 1.40-1.90 mm [.055-.075 IN] - - - 1949469-2 1949469-3 C1__DWG_PN_1_1 7114-4029-08 C1__DWG_PN_1_3 - 4.00-5.00 mm [.157-.197 IN] TERMINAL APPLICATION SPECIFICATION YAZAKI 7114-4026 Rev - n - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 1572973-3 YAZAKI SEAL 7114-3646 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1572973-4 7114-3648 C1__DWG_PN_3_2 1949770-1 1949770-2 7157-7812 7157-3821 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1949770-3 1949770-4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 1949770-5 C1__DWG_PN_3_7 1949770-6 1949770-7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 286682-1 C1__DWG_PN_3_10 1572973-1 1572421-1 C1__DWG_PN_3_11 C1__DWG_PN_3_12 1949371-1 7157-7811-80 7157-3924-80 7157-3857-60 7157-3926-60 7157-3928-10 7157-7899-90 7157-3648 7158-3003-90 TE TERMINAL C1__DWG_PN_4_0 - 1572416-1 C1__DWG_PN_4_1 1572939-1 1572416-2 C1__DWG_PN_4_2 C1__DWG_PN_4_3 2025290-1 C1__DWG_PN_4_4 - YAZAKI TERMINAL C2__DWG_PN_1_0 7116-4026 C2__DWG_PN_1_1 7116-1461 7116-4029-08 C2__DWG_PN_1_2 C2__DWG_PN_1_3 7116-4026 C2__DWG_PN_1_4 - - 1.40-1.90 mm [.055-.075 IN] - - - INSULATION DIAMETER RANGE - - - TERMINALS APPLIED 7114-1461 C1__DWG_PN_1_2 YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: TERMINALS APPLIED YAZAKI TERMINAL 7114-4026 - - YAZAKI TERMINAL C1__DWG_PN_1_0 - - 4.00-5.00 mm [.157-.197 IN] TE TERMINAL 1949469-1 - - WIRE STRIP LENGTH C - TYPE APPLICATOR INSTRUCTIONS 408-10389 TERMINAL APPLICATION SPECIFICATION - 6 3.90 mm [.154] TERMINAL NAME: - OBSOLETE - - OBSOLETE NONE - F O 2.29 mm [.090] TERMINAL DATA: 6 OBSOLETE 4 SERVO LATCH PLATE 12 CRIMP TOOLING KIT - SUPERSEDED BY 5-2266294-2 SERVO LATCH PLATE 4 C1__DWG_PN_4_5 TE SEAL C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_3_0 1572421-2 C2__DWG_PN_3_1 1572421-3 1572421-4 C2__DWG_PN_3_2 C2__DWG_PN_3_3 1572460-1 1572422-1 C2__DWG_PN_3_4 C2__DWG_PN_3_5 1572420-1 C1__DWG_PN_4_6 C2__DWG_PN_3_6 1949371-1 C1__DWG_PN_4_7 C2__DWG_PN_3_7 YAZAKI SEAL - C2__DWG_PN_4_0 7158-3231-60 7158-3007-10 7158-3231-60 7158-3006-90 7158-3008-80 7158-3004-40 7160-8234 - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 6 C2__DWG_PN_4_3 C2__DWG_PN_4_4 - C2__DWG_PN_4_5 C2__DWG_PN_4_6 14 C2__DWG_PN_4_7 - C1__DWG_PN_4_8 - C1__DWG_PN_4_9 - C1__DWG_PN_4_10 C1__DWG_PN_4_11 - C1__DWG_PN_4_12 - 7160-8234 - WIRE SIZE 1.25mm2 0.75mm OR 0.85mm CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] WIRE SIZE CRIMP HEIGHT 9 REFERENCE SETTING 4.8 W1__DWG_CRIMP_HT_1 5.9 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_1 1.25mm2 1.00mm2 W1__FA_SETTING_2 0.75mm OR 0.85mm CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING - 6.4 W2__DWG_CRIMP_HT_1 6.9 W2__DWG_CRIMP_HT_2 - W2__FA_SETTING_2 7.4 W2__DWG_CRIMP_HT_3 - W2__FA_SETTING_1 - W2__FA_SETTING_3 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266569 2266569 2266569 2266569 -4 -4 -5 -6 13 14 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 7 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 -77 -7 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 - -6 1 1 1 -5 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 -1 PART NO 1 1 4.60 . - 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION DESCRIPTION 1 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 260 252 250 249 248 247 246 ITEM NO 1 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 REF 1 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 66 P LTR 1 1 1 1 1 1 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - GB ECR-18-014587 15SEP2018 TB TE RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 17NOV2014 CHK 17NOV2014 APVD 17NOV2014 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 455888-3 1 1320928-6 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633921-2 1 5-240641-4 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 3-1803018-8 1 1-455888-1 1 4-456406-7 245 244 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-3 TE Connectivity APPLICATION SPEC - 1 2119758 DESCRIPTION PRODUCT SPEC - APVD MR PART NO - DWN 30JAN2015 -1 1 DATE RELEASED 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 DESCRIPTION 2119758-1 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1-1320908-2 2119959-1 455888-3 1320928-6 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633921-2 5-240641-4 2119781-1 238011-4 3-1803018-8 1-455888-1 4-456406-7 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. & 180. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 7 15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. & 252. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 A A1 PNEUMATIC FINE CRIMP HEIGHT ADJUST 2266569 -6 7- 2266569 -7 CRIMP FINE CRIMP HEIGHT ADJUST REVISIONS DIST A - 2266569 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 Ocean Side Feed Applicator - DRAWING NO 2266569 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 250 247 246 7 249 63 A 44 7 252 2 238 245 35 D 2 2 1.78 [ 0.070 ] 2 57 REF 2 14 SHEAR DEPRESSOR DETAIL 244 243 166 8 242 53 163 - REF 5 260 PNEUMATIC - 62 39 56 APVD 37 38 59 DWN - 40 239 DATE 2 6 50 8 7 59 82 1 136 REF 1.00 0.50 [ 0.039 0.019 ] 1 34 REF 137 C 56 TERMINAL SUPPORT LOCATION 1 4 176 28 5 41 174 133 4 44 175 135 245 REF 182 A 164 33 24 SERVO FEEDER NOT INCLUDED 6 19.00 [ 0.748 ] 66 180 67 2 11 57 14 213 180 REF A HOLDDOWN SET-UP 10 B 30 117 REF 9 29 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 248 48 REF 181 198 B 3 177 51 SERVO LATCH PLATE 240 2 52 172 C FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17NOV2014 CHK 17NOV2014 APVD 17NOV2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266569 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266569 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL D A FINE CRIMP HEIGHT ADJUST OBSOLETE PNEUMATIC - 2- 2266569 -5 A FINE CRIMP HEIGHT ADJUST 2- 2266569 -7 A FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT - OBSOLETE SERVO LATCH PLATE 7- 2266569 -7 - 4 - OBSOLETE - OBSOLETE - - 6 CRIMP WIRE INSUL APPLICATOR DATA SIZE 3.90 mm [.154] APPLICATOR INSTRUCTIONS 408-10389 - TYPE - F O 2.29 mm [.090] - 8 - - 7 YAZAKI TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 4.00-5.00 mm [.157-.197 IN] TERMINAL APPLICATION SPECIFICATION C YAZAKI 7114-4026 Rev - n - WIRE STRIP LENGTH 4.00-5.00 mm [.157-.197 IN] 1.40-1.90 mm [.055-.075 IN] - - - TERMINAL APPLICATION SPECIFICATION 1949469-2 1949469-3 YAZAKI TERMINAL 7114-4026 C1__DWG_PN_1_0 C1__DWG_PN_1_1 7114-1461 C1__DWG_PN_1_2 7114-4029-08 C1__DWG_PN_1_3 YAZAKI 7114-4026 Rev - n - - INSULATION DIAMETER RANGE - 1.40-1.90 mm [.055-.075 IN] - - - - - 7 - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 1949469-1 - YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 1572973-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1572973-4 C1__DWG_PN_3_2 1949770-1 1949770-2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1949770-3 C1__DWG_PN_3_5 1949770-4 1949770-5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 1949770-6 1949770-7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 286682-1 C1__DWG_PN_3_10 1572973-1 1572421-1 C1__DWG_PN_3_11 C1__DWG_PN_3_12 1949371-1 YAZAKI SEAL 7114-3646 7114-3648 7157-7812 7157-3821 7157-7811-80 7157-3924-80 7157-3857-60 7157-3926-60 7157-3928-10 7157-7899-90 7157-3648 7158-3003-90 TE TERMINAL 1572416-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 1572939-1 C1__DWG_PN_4_2 1572416-2 2025290-1 C1__DWG_PN_4_3 C1__DWG_PN_4_4 - YAZAKI TERMINAL 7116-4026 C2__DWG_PN_1_0 C2__DWG_PN_1_1 7116-1461 C2__DWG_PN_1_2 7116-4029-08 7116-4026 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C1__DWG_PN_4_5 TE SEAL 1572421-2 C2__DWG_PN_3_0 C2__DWG_PN_3_1 1572421-3 C2__DWG_PN_3_2 1572421-4 1572460-1 C2__DWG_PN_3_3 C2__DWG_PN_3_4 1572422-1 C2__DWG_PN_3_5 1572420-1 1949371-1 C1__DWG_PN_4_6 C1__DWG_PN_4_7 C2__DWG_PN_3_6 C2__DWG_PN_3_7 YAZAKI SEAL 7158-3231-60 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 7158-3007-10 - C2__DWG_PN_4_2 7158-3231-60 7158-3006-90 - C2__DWG_PN_4_3 - C2__DWG_PN_4_4 7158-3008-80 - C2__DWG_PN_4_5 7158-3004-40 7160-8234 - C2__DWG_PN_4_6 - C2__DWG_PN_4_7 - C1__DWG_PN_4_8 6 - 13 - C1__DWG_PN_4_9 C1__DWG_PN_4_10 - C1__DWG_PN_4_11 C1__DWG_PN_4_12 - 7160-8234 - WIRE SIZE 1.25mm2 0.75mm OR 0.85mm CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 4.8 5.9 W1__FA_SETTING_1 1.25mm2 1.00mm2 W1__FA_SETTING_2 0.75mm OR 0.85mm CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] - W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 - 6.4 - W2__FA_SETTING_1 6.9 - W2__FA_SETTING_2 7.4 - W2__FA_SETTING_3 - B - 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 12 2266569 -4 2266569 -4 2266569 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 A 9 10 11 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 13 - &180. - 1 - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-3 PART NO 1 1 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-3 - 251 250 249 246 244 - ITEM NO A 66 P 1 1 1 1 - 1 1 1 LTR 1 1 1 1 - 2 - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 - 1 1 REF REF REF - - 1 1 1 - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DESCRIPTION DWN 17NOV2014 CHK 17NOV2014 APVD 17NOV2014 L.ZHANG U.GUO NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 455888-3 1 1320928-6 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633921-2 1 5-240641-4 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 3-1803018-8 1 1-455888-1 1 4-456406-7 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 1 2119083 TE Connectivity - WEIGHT - 1 2079764 DESCRIPTION APPLICATION SPEC - APVD - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PRODUCT SPEC - DWN - PART NO K.HUANG DATE SEE SHEET 1 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1-1320908-2 2119959-1 455888-3 1320928-6 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633921-2 5-240641-4 2119781-1 238011-4 3-1803018-8 1-455888-1 4-456406-7 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION - 1 14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. REVISIONS DIST - 6 2- 2266569 -2 LOC 1 Ocean Side Feed Applicator - DRAWING NO 2266569 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 REF 5 2 2 D 1.78 [ 0.070 ] 2 57 244 7 139 REF 14 SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 238 A 8 63 249 166 242 6 7 59 34 82 1 137 52 172 2 C 3 1 4 28 174 5 41 175 133 4 135 181 198 182 140 164 2 11 SERVO FEEDER NOT INCLUDED 19.00 [ 0.748 ] 67 33 57 213 A 24 REF 66 180 A REF TERMINAL SUPPORT LOCATION 176 51 SERVO LATCH PLATE 1 177 56 240 1.00 0.50 [ 0.039 0.019 ] REF 8 50 163 C 2 53 136 B DWN 251 MECHANICAL D DATE 14 180 REF HOLDDOWN SET-UP 10 30 B 9 117 REF 1 12 29 241 13 1 ITEM 30 LOCATED AT REAR HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17NOV2014 CHK 17NOV2014 APVD 17NOV2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266569 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1