2266605-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2014 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 2014 PART NUMBER REVISION DESCRIPTION FEED TYPE 2266605 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL A 2266605 -5 D FINE CRIMP HEIGHT ADJUST A 2266605 -6 A NON-CRIMP HEIGHT ADJUST SUPERSEDED BY 5-2837249-1 - 2266605 -7 A FINE CRIMP HEIGHT ADJUST 7- 2266605 -7 A SUPERSEDED BY 5-2837249-2 - OBSOLETE 4 SERVO LATCH PLATE 12 - OBSOLETE NONE CRIMP TOOLING KIT - - SERVO LATCH PLATE 4 6 OBSOLETE - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - - TYPE - F F 1.40 mm [.055] 1.40 mm [.055] APPLICATOR INSTRUCTIONS 408-10389 - - - Molex TERMINAL TERMINAL DATA: Mini Fit Pin/Socket TERMINAL NAME: WIRE STRIP LENGTH n 2.80-3.30 mm [.110-.130 IN] C TERMINAL APPLICATION SPECIFICATION 63902-3800 Rev B - - - TERMINAL APPLICATION SPECIFICATION 1572221-2 1572221-7 1572221-8 1572221-9 1-1572221-1 1-1572221-2 1-1572221-8 C1__DWG_PN_1_1 39-00-0065 C1__DWG_PN_1_2 39-00-0183 39-00-0209 C1__DWG_PN_1_3 C1__DWG_PN_1_4 39-00-0215 C1__DWG_PN_1_5 39-00-0091 39-00-0139 C1__DWG_PN_1_6 C1__DWG_PN_1_7 39-00-0434 C1__DWG_PN_1_8 WIRE SIZE 22 AWG or 0.35mm² 24 AWG or 0.20mm² 26 AWG or 0.12mm² 28 AWG or 0.08mm² 1 2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1572222-1 1572222-2 C1__DWG_PN_2_2 1572222-4 1572222-5 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.69+/-0.03 [.027+/-.001] 0.66+/-0.03 [.026+/-.001] 39-00-0128 39-00-0221 39-00-0432 C1__DWG_PN_3_5 1-1572222-1 0.73+/-0.035 [.029+/-.001] 39-00-0067 C1__DWG_PN_3_4 1572222-9 1-1572222-0 0.80+/-0.035 [.031+/-.001] C1__DWG_PN_3_1 Molex TERMINAL 39-00-0048 C1__DWG_PN_3_3 1572222-6 C1__DWG_PN_2_5 C1__DWG_PN_3_0 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 63902-3800 Rev B - - Molex CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 0.94-1.09 mm [.037-.043 IN] - - - - - - - TERMINALS APPLIED Molex TERMINAL 39-00-0046 C1__DWG_PN_1_0 n 2.80-3.30 mm [.110-.130 IN] TERMINALS APPLIED TE TERMINAL 1572221-1 B WIRE STRIP LENGTH 0.94-1.09 mm [.037-.043 IN] - Mini Fit Pin/Socket TERMINAL NAME: INSULATION DIAMETER RANGE - Molex TERMINAL TERMINAL DATA: Molex CRIMP SPECIFICATION 39-00-0145 40-01-0854 C1__DWG_PN_3_6 C1__DWG_PN_3_7 98-00-0175 C1__DWG_PN_3_8 TE TERMINAL C1__DWG_PN_4_0 1-1572221-9 C1__DWG_PN_4_1 5.8 6.5 W1__DWG_CRIMP_HT_2 6.9 W1__DWG_CRIMP_HT_3 7.3 W1__DWG_CRIMP_HT_4 46018-2541 C2__DWG_PN_1_1 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 - C2__DWG_PN_3_0 Molex TERMINAL C2__DWG_PN_4_0 - C2__DWG_PN_3_2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 WIRE SIZE C1__DWG_PN_4_7 22 AWG or 0.35mm² C1__DWG_PN_4_8 24 AWG or 0.20mm² CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 0.80+/-0.035 [.031+/-.001] 0.73+/-0.035 [.029+/-.001] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 9 5.8 - W2__FA_SETTING_1 6.5 - W2__FA_SETTING_2 - W1__FA_SETTING_1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 RECOMMENDED SPARE PARTS 7 8 9 A 2266605 2266605 2266605 2266605 - -4 -4 -5 -6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 AND 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 1 - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 - & 252. 10 12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - GREASE BEARING SURFACES LIGHTLY 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - C2__DWG_PN_4_2 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 Molex TERMINAL C2__DWG_PN_1_0 6 C1__DWG_PN_4_2 C1__DWG_PN_4_6 - 1 1 1 1 -77 -7 5.01 . A 66 P LTR A1 PNEUMATIC FINE CRIMP HEIGHT ADJUST REVISIONS DIST A 6 2266605 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 1 1 1 -6 1 1 1 1 -5 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-5 -1 PART NO 1 1 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-5 260 252 250 249 248 247 246 245 244 ITEM NO 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 REF - - 1 1 1 1 1 2 1 1 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 - 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 1 1 3 - 1 1 1 1 2 1 1 - 1 2 1 - 1 1 2 1 1 1 - 1 1 1 1 2 1 1 1 - - 1 1 1 - - 1 1 - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TE ECR-19-007774 16MAY2019 TB CT PART NO - WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 NUT, HEX, REG, RoHS, M3.5 STRIPPER, SIDE FEED LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 18DEC2014 CHK 18DEC2014 APVD 18DEC2014 B. WEAVER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-8 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 1-5018030-0 1 4-1722335-3 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1633917-8 1 6-240641-7 .. 1 ITEM_6 1 2119780-6 1 2-238011-2 1 1633961-2 1 455888-4 1 1-456402-0 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 117 82 77 74 71 67 66 65 64 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 20 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - APVD BW -1 1 DWN 30JAN2015 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 DATE RELEASED 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-8 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 1-5018030-0 4-1722335-3 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-4 2119085-1 2119092-1 1752356-3 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 1-18028-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1633917-8 6-240641-7 2119780-6 2-238011-2 1633961-2 455888-4 1-456402-0 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266605 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2014 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2014 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC 56 39 2 238 246 260 44 7 252 245 35 244 7 63 247 166 50 163 8 2 2 2 2 6 7 8 82 137 1 34 REF 1 2 51 177 SERVO LATCH PLATE 3 TERMINAL SUPPORT LOCATION 1 4 2 176 2 2 135 28 5 41 174 44 175 245 REF 64 A 164 6 18.92 [ 0.745 ] 66 180 67 2 11 213 33 24 SERVO FEEDER NOT INCLUDED 30 117 REF 77 A 180 REF 58 HOLDDOWN SET-UP 74 10 B 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 13 CAM POSITIONS 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 20 46 32 34 54 8 1 60 54 10 1 248 48 REF 65 198 30mm STROKE 4.05 0.50 [ 0.159 0.019 ] C 56 4 REF 52 172 B D 2 242 136 133 - 243 59 240 - - 62 38 53 C APVD 40 249 A DWN 37 59 250 DATE FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18DEC2014 CHK 18DEC2014 APVD 18DEC2014 B. WEAVER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266605 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2014 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 2014 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266605 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL D A FINE CRIMP HEIGHT ADJUST OBSOLETE PNEUMATIC 2- 2266605 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266605 -7 A FINE CRIMP HEIGHT ADJUST NONE 7- 2266605 -7 A CRIMP TOOLING KIT - OBSOLETE - OBSOLETE 4 - 6 OBSOLETE - - - CRIMP WIRE INSUL APPLICATOR DATA SIZE - - TYPE - F F 1.40 mm [.055] 1.40 mm [.055] APPLICATOR INSTRUCTIONS 408-10389 - Molex TERMINAL TERMINAL DATA: Mini Fit Pin/Socket TERMINAL NAME: WIRE STRIP LENGTH n 2.80-3.30 mm [.110-.130 IN] C TERMINAL APPLICATION SPECIFICATION 63902-3800 Rev B - WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 1572221-1 1572221-2 1572221-7 1572221-8 1572221-9 1-1572221-1 1-1572221-2 1-1572221-8 Molex TERMINAL 39-00-0046 39-00-0065 C1__DWG_PN_1_1 C1__DWG_PN_1_2 39-00-0183 C1__DWG_PN_1_3 39-00-0209 39-00-0215 C1__DWG_PN_1_4 C1__DWG_PN_1_5 39-00-0091 C1__DWG_PN_1_6 39-00-0139 39-00-0434 C1__DWG_PN_1_7 C1__DWG_PN_1_8 WIRE SIZE 22 AWG or 0.35mm² 24 AWG or 0.20mm² 26 AWG or 0.12mm² 28 AWG or 0.08mm² C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_2 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_8 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1572222-5 1572222-6 C1__DWG_PN_2_4 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1572222-9 C1__DWG_PN_3_6 1-1572222-0 1-1572222-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.80+/-0.035 [.031+/-.001] 0.73+/-0.035 [.029+/-.001] 0.69+/-0.03 [.027+/-.001] 0.66+/-0.03 [.026+/-.001] Molex TERMINAL C1__DWG_PN_3_1 1572222-4 C1__DWG_PN_2_3 C1__DWG_PN_2_7 C1__DWG_PN_3_0 1572222-1 1572222-2 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 63902-3800 Rev B - - Molex CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 0.94-1.09 mm [.037-.043 IN] - - - - - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 2.80-3.30 mm [.110-.130 IN] 0.94-1.09 mm [.037-.043 IN] - Mini Fit Pin/Socket TERMINAL NAME: INSULATION DIAMETER RANGE - Molex TERMINAL TERMINAL DATA: Molex CRIMP SPECIFICATION C1__DWG_PN_3_7 C1__DWG_PN_3_8 39-00-0048 39-00-0067 39-00-0128 39-00-0221 39-00-0432 39-00-0145 40-01-0854 98-00-0175 TE TERMINAL 1-1572221-9 C1__DWG_PN_4_0 C1__DWG_PN_4_1 Molex TERMINAL 46018-2541 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL - C2__DWG_PN_3_0 C2__DWG_PN_3_2 Molex TERMINAL - - C2__DWG_PN_4_0 - C2__DWG_PN_4_2 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 WIRE SIZE C1__DWG_PN_4_6 C1__DWG_PN_4_7 22 AWG or 0.35mm² C1__DWG_PN_4_8 24 AWG or 0.20mm² CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 0.80+/-0.035 [.031+/-.001] 0.73+/-0.035 [.029+/-.001] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 9 5.8 W2__FA_SETTING_1 6.5 - 6 - W2__FA_SETTING_2 - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.8 6.5 6.9 7.3 - W1__FA_SETTING_1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 7 2266605 -4 2266605 -4 2266605 -5 8 9 A 10 11 12 - 1 - 1 - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 AND 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 REVISIONS DIST A 66 P LTR - - 2- 2266605 -2 LOC 1 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-5 2079764-1 2119083-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-5 1 2079764 1 2119083 251 250 249 246 244 243 242 - 1 1 1 1 - - 1 2 - - - - - - - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 1 1 3 - 1 1 1 3 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18DEC2014 CHK 18DEC2014 APVD 18DEC2014 T. ELBIN T. ELBIN NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 1-1752354-8 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 1-5018030-0 1 4-1722335-3 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-4 1 1752356-3 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1633917-8 1 6-240641-7 .. 1 ITEM_6 1 2119780-6 1 2-238011-2 1 1633961-2 1 455888-4 1 1-456402-0 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 77 74 71 67 66 65 64 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 20 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 2 2168400-6 TE Connectivity - WEIGHT - 1 7-18023-7 DESCRIPTION APPLICATION SPEC - APVD - SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 NUT, HEX, REG, RoHS, M3.5 STRIPPER, SIDE FEED LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PRODUCT SPEC - DWN - PART NO B. WEAVER DATE SEE SHEET 1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 1-1752354-8 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 1-5018030-0 4-1722335-3 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-4 1752356-3 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 1-18028-2 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1633917-8 6-240641-7 2119780-6 2-238011-2 1633961-2 455888-4 1-456402-0 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266605 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 2014 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2014 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 D 2 2 244 7 139 PNEUMATIC 243 250 53 2 238 A 8 63 249 50 166 242 163 6 4.05 0.50 [ 0.159 0.019 ] REF 8 34 59 82 137 C 51 2 SERVO LATCH PLATE 2 2 4 64 6 180 SERVO FEEDER NOT INCLUDED 30 1 4 28 5 41 140 REF 66 2 11 18.92 [ 0.745 ] 67 33 77 213 A 24 3 175 198 A C 174 65 164 2 176 135 REF TERMINAL SUPPORT LOCATION 1 177 56 133 1 52 172 240 2 7 136 B DWN 251 MECHANICAL D DATE 58 180 HOLDDOWN SET-UP 74 10 9 117 REF REF B 1 12 29 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18DEC2014 CHK 18DEC2014 APVD 18DEC2014 B. WEAVER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266605 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1