2266657-1

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 PART NUMBER REVISION DESCRIPTION FEED TYPE 2266657 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL A 2266657 -5 D A A NON-CRIMP HEIGHT ADJUST 2266657 -7 A FINE CRIMP HEIGHT ADJUST WIRE INSUL APPLICATOR DATA SIZE SUPERSEDED BY 5-2266302-1 - CRIMP TOOLING KIT 1572772-3 1572772-4 n - 13 - 7114-4025 7114-4025-08 7114-4028-08 7114-4028 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_3_0 1949770-1 1949770-2 C1__DWG_PN_3_3 1949770-4 1949770-5 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 C1__DWG_PN_3_7 0.30mm2 1 2 B W1__DWG_WGAUGE_2 1.10+/-0.05 [.043+/-.002] C1__DWG_PN_4_1 C1__DWG_PN_4_2 7157-7811-80 C1__DWG_PN_4_5 n 7114-4025 Rev D - - INSULATION DIAMETER RANGE - 13 - - - - - - - 1572415-1 1572415-2 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 - 13 YAZAKI TERMINAL 7116-4025 7116-4025-08 7116-4028-08 7116-4028-98 7116-4028 TE SEAL C2__DWG_PN_2_0 C2__DWG_PN_3_0 1572460-1 1572460-2 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_3_1 C2__DWG_PN_3_2 YAZAKI SEAL 7158-3006-90 7158-3006 C2__DWG_PN_4_0 6 CABLE DIAMETER C2__DWG_PN_4_1 14 C2__DWG_PN_2_3 C2__DWG_PN_2_4 7 8 9 10 11 A 12 13 14 - 9 - W1__FA_SETTING_1 7.1 - W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. GREASE BEARING SURFACES LIGHTLY 6 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266657 2266657 2266657 2266657 - -4 -4 -5 -6 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62,180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 1 & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - - RECOMMENDED SPARE PARTS GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - - C2__DWG_PN_2_5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - C2__DWG_PN_4_2 C1__DWG_PN_4_8 6.6 W1__DWG_CRIMP_HT_2 - C1__DWG_PN_4_7 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - C1__DWG_PN_4_6 7157-3857 W1__DWG_CRIMP_HT_1 TE TERMINAL 1572415-4 1572415-5 C1__DWG_PN_4_4 7157-3926-60 7157-3928-10 CRIMP HEIGHT REFERENCE SETTING YAZAKI CRIMP SPECIFICATION TERMINALS APPLIED 1572415-3 C1__DWG_PN_4_3 7157-3924-80 7157-3857-60 C1__DWG_PN_3_8 CABLE DIAMETER C1__DWG_PN_4_0 7157-7812 7157-3821 C1__DWG_PN_3_2 1949770-3 1.15+/-0.05 [.045+/-.002] YAZAKI SEAL C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - - TERMINAL FEMALE, 090 II SEALED SOCKET TERMINAL APPLICATION SPECIFICATION - TE SEAL YAZAKI TERMINAL 4.25-5.01 mm [.167-.197 IN] - - 1949770-8 0.50mm2 6 WIRE STRIP LENGTH INSULATION DIAMETER RANGE 1949770-6 1949770-7 WIRE SIZE - TERMINAL NAME: 13 YAZAKI TERMINAL C1__DWG_PN_1_4 - OBSOLETE TERMINAL DATA: YAZAKI CRIMP SPECIFICATION - C1__DWG_PN_1_3 - - 7114-4025 Rev D C1__DWG_PN_1_2 OBSOLETE - TERMINALS APPLIED 1572772-1 1572772-2 - - 4.25-5.01 mm [.167-.197 IN] C1__DWG_PN_1_1 - - TERMINAL MALE, 090 II SEALED C1__DWG_PN_1_0 OBSOLETE - WIRE STRIP LENGTH TE TERMINAL - - - YAZAKI TERMINAL TERMINAL APPLICATION SPECIFICATION 4 SERVO LATCH PLATE 12 NONE - TYPE 3.68 mm [.145] TERMINAL NAME: SUPERSEDED BY 5-2266302-2 - - APPLICATOR INSTRUCTIONS 408-10389 C A 4 6 F O 1.62 mm [.064] TERMINAL DATA: SERVO LATCH PLATE - 1 1 1 - -77 -7 4.65 . A 66 P LTR A1 PNEUMATIC FINE CRIMP HEIGHT ADJUST 2266657 -6 7- 2266657 -7 CRIMP FINE CRIMP HEIGHT ADJUST REVISIONS DIST A - 2266657 -2 LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 1 1 -6 1 1 1 - -5 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 -1 PART NO 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 3 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 - - 1 - - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - GB ECR-19-009471 17JUN2019 TB TE PART NO - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 22JAN2015 CHK 22JAN2015 APVD 22JAN2015 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338683-8 4 2168400-1 2 2168083-8 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1803054-6 1 240641-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 2-238011-2 1 3-2119784-8 1 1-455888-5 1 6-1633664-2 244 243 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 20 13 12 11 10 9 8 7 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-2 DESCRIPTION PRODUCT SPEC - APVD KH -1 1 DWN 09MAR2015 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 DATE RELEASED 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338683-8 2168400-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 1-18028-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1803054-6 240641-3 2-2119781-4 2-238011-2 3-2119784-8 1-455888-5 6-1633664-2 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266657 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR D 247 38 59 246 39 56 260 245 2 35 7 166 53 238 163 50 REF 5 D 2 2 2.21 [ 0.087 ] 2 57 REF 2 SHEAR DEPRESSOR DETAIL 244 8 242 7 59 - 243 63 A 44 7 252 249 - - 40 239 250 APVD 62 6 PNEUMATIC DWN 37 6 A DATE SEE SHEET 1 - FEED TYPE MECHANICAL DESCRIPTION 2 6 8 82 1 136 REF 6.00 0.50 [ 0.236 0.019 ] 1 34 REF 137 C 52 172 2 51 56 TERMINAL SUPPORT LOCATION 1 4 28 5 2 176 2 133 4 2 135 41 174 44 175 245 REF 182 A 164 33 24 SERVO FEEDER NOT INCLUDED 30 117 REF 6 18.62 [ 0.733 ] 66 180 67 2 11 57 14 213 180 REF A HOLDDOWN SET-UP B 10 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 CAM POSITIONS 13 1 11 11 30mm STROKE 30mm STROKE 47 30 REF 29 REF 241 30mm STROKE 46 32 34 54 8 1 60 54 10 20 1 248 48 REF 181 198 B 3 177 SERVO LATCH PLATE 240 C FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JAN2015 CHK 22JAN2015 APVD 22JAN2015 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266657 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2266657 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL 2- 2266657 -2 D 6 A FINE CRIMP HEIGHT ADJUST OBSOLETE PNEUMATIC - OBSOLETE A FINE CRIMP HEIGHT ADJUST 2- 2266657 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT - 6 2- 2266657 -5 A - 4 - OBSOLETE - OBSOLETE - - 6 CRIMP WIRE INSUL APPLICATOR DATA SIZE - TYPE - F O 1.62 mm [.064] 3.68 mm [.145] APPLICATOR INSTRUCTIONS 408-10389 - - - YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH n 4.25-5.01 mm [.167-.197 IN] C TERMINAL APPLICATION SPECIFICATION 7114-4025 Rev D - - 12 - TE TERMINAL 1572772-1 1572772-2 1572772-3 1572772-4 YAZAKI TERMINAL 7114-4025 7114-4025-08 C1__DWG_PN_1_1 C1__DWG_PN_1_2 7114-4028-08 C1__DWG_PN_1_3 7114-4028 C1__DWG_PN_1_4 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE SEAL 1949770-1 1949770-2 C1__DWG_PN_3_3 1949770-4 1949770-5 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 1949770-7 1949770-8 WIRE SIZE 0.50mm2 0.30mm2 1 2 C1__DWG_PN_3_7 C1__DWG_PN_3_8 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.15+/-0.05 [.045+/-.002] 1.10+/-0.05 [.043+/-.002] 7157-7812 7157-3821 C1__DWG_PN_3_2 1949770-3 12 YAZAKI SEAL C1__DWG_PN_3_1 1949770-6 B TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_3_0 7157-7811-80 7157-3924-80 7157-3857-60 7157-3926-60 7157-3928-10 7157-3857 n 4.25-5.01 mm [.167-.197 IN] TERMINALS APPLIED C1__DWG_PN_1_0 YAZAKI CRIMP SPECIFICATION WIRE STRIP LENGTH - C1__DWG_PN_4_0 CABLE DIAMETER C1__DWG_PN_4_1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL 1572415-1 1572415-3 1572415-4 C1__DWG_PN_4_3 C1__DWG_PN_4_2 C1__DWG_PN_4_4 C1__DWG_PN_4_3 1572415-5 C1__DWG_PN_4_5 C1__DWG_PN_4_4 - 7114-4025 Rev D - - INSULATION DIAMETER RANGE - - 12 - - - - - - TERMINALS APPLIED 1572415-2 C1__DWG_PN_4_2 - TERMINAL FEMALE, 090 II SEALED SOCKET TERMINAL NAME: INSULATION DIAMETER RANGE - YAZAKI TERMINAL TERMINAL DATA: TERMINAL MALE, 090 II SEALED TERMINAL NAME: C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 YAZAKI TERMINAL 7116-4025 7116-4025-08 7116-4028-08 7116-4028-98 7116-4028 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE SEAL 1572460-1 1572460-2 YAZAKI SEAL 7158-3006-90 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_4_0 - CABLE DIAMETER - C2__DWG_PN_4_1 C2__DWG_PN_4_0 7158-3006 C2__DWG_PN_3_2 - 12 - C2__DWG_PN_4_2 C2__DWG_PN_4_1 - C2__DWG_PN_2_3 C2__DWG_PN_4_2 - C2__DWG_PN_2_4 - C2__DWG_PN_2_5 C1__DWG_PN_4_6 C1__DWG_PN_4_5 6 - 13 - - C1__DWG_PN_4_7 C1__DWG_PN_4_8 - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.6 - W1__FA_SETTING_1 7.1 - W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266657 -4 2266657 -4 2266657 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 - 1 & 152. 11 13 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62,180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 REVISIONS DIST A 66 P LTR - SERVO LATCH PLATE 7- 2266657 -7 LOC 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-2 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-2 1 2079764 251 250 249 246 244 243 - ITEM NO 1 1 1 1 - 1 1 1 - 1 2 - - - - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JAN2015 CHK 22JAN2015 APVD 22JAN2015 L.ZHANG U.GUO NAME A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338683-8 2 2168083-8 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 455888-3 1 1320928-2 1 1-18028-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1803054-6 1 240641-3 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 2-238011-2 1 3-2119784-8 1 1-455888-5 1 6-1633664-2 242 241 240 239 238 213 198 182 181 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 20 13 12 11 10 9 8 7 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 SIZE - 1 7-18023-7 TE Connectivity - WEIGHT - 1 2119083 DESCRIPTION APPLICATION SPEC - APVD - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE PNT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE WASHER, FLAT, REG M4 INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PRODUCT SPEC - DWN - PART NO K.HUANG DATE SEE SHEET 1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338683-8 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1-1320908-0 2119959-1 455888-3 1320928-2 1-18028-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1803054-6 240641-3 2-2119781-4 2-238011-2 3-2119784-8 1-455888-5 6-1633664-2 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266657 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 2 2 249 53 238 A 8 63 166 2 57 242 2 6 6.00 0.50 [ 0.236 0.019 ] REF 8 7 34 59 82 136 C 51 172 2 SERVO LATCH PLATE 2 2 4 182 1 4 28 5 41 140 164 6 180 REF 15.36 [ 0.605 ] 66 2 11 67 33 SERVO FEEDER NOT INCLUDED 3 175 198 57 13 213 A 24 C 2 174 181 REF TERMINAL SUPPORT LOCATION 176 135 A 1 177 56 133 1 52 137 240 REF SHEAR DEPRESSOR DETAIL 50 163 D 2.21 [ 0.087 ] 243 250 REF 5 244 7 139 PNEUMATIC B DWN 251 MECHANICAL D DATE 180 REF HOLDDOWN SET-UP 10 30 B 117 REF 9 29 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 CAM POSITIONS 30mm STROKE 13 11 REF REF 29 30mm STROKE 30mm STROKE 142 1 30 151 141 32 34 143 8 1 144 143 10 1 20 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22JAN2015 CHK 22JAN2015 APVD 22JAN2015 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266657 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1