2266775-2

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION DESCRIPTION FEED TYPE G FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2266775-1 G MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2266775-2 G 7- 2266775 -7 D G 4 3 2 LOC 2266775 -1 2266775 -2 5 2015 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2015 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD E ECR-16-012240 04OCT2016 LG TE F ECR-20-008973 23JUN2020 JAH RK F1 ECR-21-004362 14APR2021 FZ RK G ECR-22-125940 06JAN2022 JWC JH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.17 mm [.046] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: PIN AND SOCKET CONTACT TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 5 C TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION 114-13157 - - - TERMINALS APPLIED TE TERMINAL 1438890-8 2365466-8 C1__DWG_PN_1_1 - - - - - - 4 TE TERMINAL 2203232-4 C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1438896-4 C1__DWG_PN_3_0 C1__DWG_PN_3_1 4 TE TERMINAL 2365471-4 C1__DWG_PN_4_0 - - C1__DWG_PN_4_1 - C1__DWG_PN_1_2 - WIRE SIZE RG59 or MINI RG59 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.86+/-0.038 [.034+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 5.2 - 3 - W1__FA_SETTING_1 - 1 2 3 B - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 4 TERMINAL LUBRICANT RECOMMENDED. 5 SEE TERMINAL APPLICATION SPEC 114-13157 FOR WIRE STRIP LENGTH. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 1 1 R E K A M D A E S L N O R I O T F A C I L P P A A - 1 1 1 - 1 1 1 - 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - PART NO - REF REF REF REF 1 1 1 1 1 1 1 1 1 - - - 2 1 - - - - 1 - - 1 - 1 - 1 1 - 1 1 1 2 - 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 - - 2 - 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 - - 2119641-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 1-455888-2 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 2-2844962-3 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 6-1633933-2 1-2119757-0 5-568176-2 - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 14MAY2015 CHK 14MAY2015 APVD 14MAY2015 B. WEAVER T. ELBIN T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 1-455888-2 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 6-1633933-2 .. 1 ITEM_6 1 1-2119757-0 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 5-568176-2 248 241 239 238 164 113 99 98 82 71 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 7-18023-7 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE Ocean Side Feed Applicator - DRAWING NO 2266775 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2015 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 PNEUMATIC 44 2 53 A 238 50 8 59 REF 82 1 C 0 34 REF 1 52 SEE DETAIL A C TERMINAL SUPPORT LOCATION 51 56 28 5 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 41 44 44.94 REF 0.05 66 DETAIL A 2 164 33 67 A 24 RAM SET-UP 19 B B 20 21 30 9 1 29 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 113 4 46 98 99 34 54 8 1 60 54 10 20 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MAY2015 CHK 14MAY2015 APVD 14MAY2015 B. WEAVER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266775 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2266775 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2266775 -7 D CRIMP TOOLING KIT - G 4 3 2 LOC PART NUMBER 2- 2266775 -2 5 2015 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2015 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.17 mm [.046] - APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: PIN AND SOCKET CONTACT TERMINAL NAME: WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 5 114-13157 - - - TERMINALS APPLIED TE TERMINAL 1438890-8 2365466-8 2203232-4 C1__DWG_PN_1_1 - - 1 - C1__DWG_PN_2_1 TE TERMINAL 1438896-4 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 2365471-4 1 - C1__DWG_PN_4_0 RG59 or MINI RG59 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 0.86+/-0.038 [.034+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 5.2 3 - 3 4 B 5 SEE TERMINAL APPLICATION SPEC 114-13157 FOR WIRE STRIP LENGTH. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 - 1 1 1 1 - 1 2 - 2 2 - 2 1 - 1 1 - 1 1 - 1 1 - 1 2 - 2 1 - 1 1 - 1 1 - A 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - - - 1 - 1 - - - - - - - 1 1 1 1 - R E K A M D A E S L N O R I T FO A C I L P P A 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - - 2 1 - 1 1 2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - TERMINAL LUBRICANT RECOMMENDED. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - W1__FA_SETTING_1 1 1 - WIRE SIZE 4 - 4 1 4 - C1__DWG_PN_1_2 - 1 - C1__DWG_PN_4_1 - REF REF - C1__DWG_PN_2_0 1 1 - - 1 1 DIMENSIONS: PACIFIC VERSION AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 14MAY2015 CHK 14MAY2015 APVD 14MAY2015 B. WEAVER T. ELBIN T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 1-455888-2 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-3 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 6-1633933-2 .. 1 ITEM_6 1 1-2119757-0 .. 1 ITEM_4 .. 1 ITEM_3 .. 1 ITEM_2 1 5-568176-2 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119580-1 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR CRIMPER, WIRE PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 1-455888-2 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 2-2844962-3 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 6-1633933-2 1-2119757-0 5-568176-2 1 - - - 4 TE TERMINAL C1__DWG_PN_1_0 - Ocean Side Feed Applicator - DRAWING NO 2266775 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2015 6 5 4 3 2 2015 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D D 239 59 140 56 PNEUMATIC 2 53 A 0 238 50 8 REF 34 59 82 52 C 1 51 SEE DETAIL A REF TERMINAL SUPPORT LOCATION 1 C 56 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 28 5 140 41 35.91 REF 0.05 66 164 DETAIL A 2 67 33 A 24 RAM SET-UP 19 20 B 30 B 21 9 1 29 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 30mm STROKE 13 REF 29 1 REF 30mm STROKE 30mm STROKE 142 30 151 113 48 4 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MAY2015 CHK 14MAY2015 APVD 14MAY2015 B. WEAVER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266775 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G