2272229-1

Automotive Relays High Voltage Contactors EVC 135 Contactor ■ Limiting continuous current 135A at 85°C ■ Hermetically sealed ■ UL approved Typical applications • DC high voltage high current applications • Main contactor for hybrid and electric vehicles • Contactor for onboard chargers, auxiliary loads and precharge systems FEVC135_fbw1 Contact Data Contact arrangement 1 Form X (SPST NO DM) Rated operating voltage 450 to 600VDC (900VDC)1) Continuous carry current 85°C, load cable 35mm²/69mcm 135A Limiting short-time current 85°C, load cable 35mm²/69mcm 225A / 6min Make/break current at various voltages see graph on page 3 Limiting break current, forward direction resistive load, 23°C, 450VDC 1 x 660A Load life see graph on page 3 Initial contact resistance, measured at 100A, 30s 0.5mΩ (typical) 1.0 mΩ (max.) Operate / release time max. close (includes bounce) 252) bounce (after close only) 5 release (includes arcing) at 2000A 10 Mechanical life >1,000,000 cycles 1) Suitable for voltages up to 450VDC with limited capability to 900VDC. UL approved model EVC 135-XXXXB required for 450 to 600VDC, limited capability to 900VDC. 2) 25ms at nominal operating voltage. Consult TE Connectivity for operating time not done at rated voltage. Coil Data (continued) Recommended PWM parameters for customer supplied economizer circuit (valid from -40°C to 85°C) Operating Coil Current (min. Duty Max. Inrush Frequency Voltage Range recomm. RMS) cycle Time kHz VDC mA % ms 20 ±2 9 to 16 650 3.8Ω coil: 30 ±5 200 15.3Ω coil: 50 ±5 Insulation Data Initial dielectric strength6) between open contacts between contact and coil max. altitude Insulation resistance at 500VDC6) between open contacts between contact and coil 2920VDC / leakage 1 GΩ 6) Meets dielectric strength and IR requirements according to ISO 6469-3, conformity to IEC60664-1 in preparation. Other Data Coil Data3) Un-economized coil for optional voltage reduction after pull-in Coil Rated Pull-in voltage Min. hold Min. Drop-out Coil code voltage max. voltage voltage resistance VDC VDC VDC VDC Ω -5 %/+10% 5 12 8.8 7.15 1.0 26 7 24 17.5 12.6 2.0 96 Un-economized coil for external economization4) Coil Rated Pull-in voltage Min. hold Min. Drop-out Coil code voltage max. voltage5) voltage resistance VDC VDC VDC VDC Ω -5 %/+10% 4 12 7.5 4.6 0.85 15.3 6 12 3.5 2.0 0.5 3.8 Material data EU RoHS/ELV compliant Ambient temperature Vibration resistance (functional) sine, 55-2000Hz, peak Shock resistance (functional) coil energized, peak Terminal type Weight -40°C to +85°C 20g 50g stripped wires (coil) and screw (load) approx. 180g (0.40lb) Terminal Assignment Forward load current direction A1 (+) A2 (-) 3) All data valid at 23°C coil temperature. 4) Un-economized coil must be economized by the customer to avoid overheating. 5) Must operate at 12V for 100ms before reducing to minimum hold voltage. 10-2020, Rev. 1020 www.te.com © 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays High Voltage Contactors 4 EVC 135 Contactor (Continued) ( COPYRIGHT 20 3 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. BY Dimensions EVC 135 Contactor Bottom Mount 2 20 ALL RIGHTS RESERVED. i-e-----1 .82±.01 [46.2±0.2 J D 560±.01 5 [14.22±0.38] 1'""=3--------,�-- . 700±.01 5 [17.8±0.3 J 1-EJ---------sa-+------f--- . POSITIVE TERMINAL MARKER MOUNTING HARDWARE (NOT SUPPLIEDl: 2 x M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS MAX [2.3 NM MAXJ C NEGATIVE TERMINAL MARKER MS x 0.8 (9 THREADS) MS FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIEDl 2 x MS BOLT, LOCKWASHER AND WASHER TOROUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NMJ WITH A THREAD ENGAGEMENT OF 3.0 TO 7.0 TURNS COIL LEAD WIRES 22AWG WIRE 1 1 1 1 '\ B 1 1 I 2.28 [57. 9 6 J r-··-· 2.07±.02 [52.6±0.5J r- L ___ _ 30 [7.6J 4 3 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. ( COPYRIGHT 20 Dimensions EVC 135 Contactor Side Mount 2 20 ALL RIGHTS RESERVED. BY LOC A DIST FX 00 i-e--------2. 12 [53.8] [ .30 LTR B4 B5 DIMENSIONS: INCHES [ mmCJ COIL LEAD WIRES 22AWG WIRE 14 71 - 9 1311 1 1 p REV I SED PER THISDRAWING ISA CONTROLLED DOC D I-E3----------\-�--2. 12 [ 53. 9 J [ 7 .6 J REV I SED PER TOLERANCES SPE REVOTHERWISE I SED PER ±­ ±0. 1 ±0. 0 ±- 0 PLC r,R\r===J_1��� w�3PLC 1. ±8.4mm 2 conductor. Current rating4 PLC depends ° be I ow 150 C maxMATERIAL imum continuous. 2 3 minutes@ +40 C ambient with 8.4mm (#8 3. A coi I economizer circuit is needed i f co o f t im e at a h i gh op e r a ti n g t e m p eratur e ° 2 POSITIVE TERMINAL MARKER NEGATIVE TERMINAL MARKER C MARKING 1 MS x 0.8 (9 THREADS) MS FEMALE LOAD TERMINALS - 2 PLACES HARDWARE (NOT SUPPLIED) 2 x MS BOLT, LOCKWASHER AND WASHER TOROUE: 30 TO 40 IN-LBS [3.4 TO 4.5 NMJ WITH A THREAD ENGAGEMENT OF 3.0 TO 7.0 TURNS .56±.0 1 5 [ 1 4.26±0.38J .700±.0 5 [ 1 7.8±0.38J 1 1. 82±.0 1 [46.2±0.3] B 2.28 [57.9 6J 2.07±.02 [ 5 2. 6± 0. 5 J MOUNTING HARDWARE (NOT SUPPLIED): 2 x M4 BOLT, LOCKWASHER AND WASHER TOROUE: 20 IN-LBS MAX [2.3 NM MAXJ 2 MARKING A 10-2020, Rev. 1020 www.te.com © 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. 14 71 - 9 1311 1 1 Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions 1 NC HE S [ mm J Datasheets, product data, ‘Definitions’ secr,R\r===J_1��� tion, application notes and all specifications are subject to change. 0 PLC w�3PLC 4 PLC MATERIAL ±­ ±0.1 ±0.01 ±±- PRODUCT SPEC APPLICATION SPEC ±1 0 WEIGHT Customer Drawing SIZE A2 Automotive Relays High Voltage Contactors EVC 135 Contactor (Continued) Contact performance Life cycle vs. resistive load at 400VDC (Chart is for engineering guideline, verification at 2,200VRMS for dielectric withstand) Contacts closed into capacitor precharge sequence at various time constants 1.000.000 700 600 500 Current (A) Estimated Life (Cycles) 100.000 10.000 400 300 200 1.000 100 100 0 50 100 150 200 250 0 0τ 1τ 2τ 3τ 4τ Time Load Current (A) Notes: 1) The maximum make current is 600A to avoid contact welding. 2) For reverse current, the performance will roughly be reduced by 50% of the cycle life in forward direction. Notes: 1) Because higher current causes more damage to contact surface, at least 95% precharge is recommended. 2) Inrush current dependent upon RC time constant and precharge timing sequence. Estimated fuse guide for EVC 135 contactors (Reference only – not to be used for actual fuse sizing) Current (A) 10.000 1.000 100 0.0001 Overcurrent range Normal operating mode 0.001 0.01 0.1 1 10 100 1000 Time (s) 10-2020, Rev. 1020 www.te.com © 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 Automotive Relays High Voltage Contactors EVC 135 Contactor (Continued) Product code structure Typical product code EVC 135 -4 B N G A Type EVC 135 EVC 135 Contactor Coil 4 12VDC (15.3Ω coil) 5 12VDC (26.0Ω coil) 6 12VDC ( 3.8Ω coil) 7 24VDC (96.0Ω coil) A 15 inches (380mm) B 6 inches (150mm) N None – stripped wires C Customer specific connector G Bottom mount (2 x #8), M5 x 10 H Side mount (2 x #8), M5 x 10 A Grade 8 (Standard) B Grade 30 (required for UL approval at >450VDC) Coil wire length Coil termination Mounting & power terminals Arc magnet Production in Americas (only) Product code Coil resistance Coil voltage Economization or voltage reduction EVC 135-4BNGA EVC 135-4ANGA EVC 135-5ANGA EVC 135-7BNGA EVC 135-4ANHA EVC 135-4BNHA EVC 135-5BNGA EVC 135-6BNGA 15.3Ω 12VDC Required 26.0Ω 96.0Ω 15.3Ω 24VDC 12VDC Optional Required 26.0Ω 3.8Ω Optional Required Coil leads 6 inches 15 inches 6 inches 15 inches 6 inches Mounting Bottom Side Bottom Part number 2203194-1 2138011-1 2138622-1 2138602-1 2272229-1 2138168-1 2098371-1 2138084-1 Production in Asia (only) 4 Product code Coil resistance Coil voltage EVC 135-4BNGA EVC 135-5ANGA EVC 135-5BNGA EVC 135-6BNGA 15.3Ω 26.0Ω 12VDC 10-2020, Rev. 1020 www.te.com © 2018 TE Connectivity. Economization or voltage reduction Coil leads Required Optional 6 inches 15 inches 3.8Ω Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Required Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Mounting Bottom Part number 2219560-2 2219560-7 2219560-3 2219560-1 Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change.