2329013-2

LUMAWISE ENDURANCE S CONNECTOR SYSTEM TE connectivity (TE) LUMAWISE Endurance S Connector System is a complete set of products specially designed for street lighting control, compliant with Zhaga Book 18. This consists of a receptacle connector placed on a streetlight and several base and dome combinations to house, sense and control modules from the surrounding harsh environments. The IP66 rated receptacle assembly, base and dome combinations provide a sealed electrical interface between new slim design LED streetlights and the associated sensor modules. NEED PRODUCT GROUP PHOTO The LUMAWISE Endurance S base and dome form the module that is IK09 impact resistance rated which provides a robust packaging solution. This compact design is UV resistant, appealing to the eye and can be mounted facing upward, downwards or sideways bringing flexibility to the street light designer. Applications Benefits • Street and Area Lighting • Follows industry standard Zhaga Book 18 • Sensor Ready Control Applications • Outdoor Luminaires - Wall Packs - Parking Lots - Walkways with an IP65 and IP66 rated product • IK09 high impact resistant • Photo Controls • Flexibility in design with upwards, • Central Management System downwards and sideways facing • City Management System • Other sensor modules e.g. occupancy Electrical • Contacts rating: • Extend product life in harsh environments mounting versatility • Secure low torque mating of sealing cap or base and receptacle 1.5A, 30V (24V typical) • Meets 10kV dielectric withstand voltage to mounting surface • 4 pole contacts • Condensation minimized with an optional vent feature - Pin 1: 24Vdc - Pin 2: DALI (or DALI based protocol) –/common ground - Pin 3: DALI (or DALI based protocol) + - Pin 4: General I/O Materials • PBT receptacle • LSR gasket Mechanical • Polycarbonate domes • Mounting: M20X1.5 thread • Height above luminaire: 10mm • IP65 & IP66 • Receptacle: Ø30mm • Gasket: Ø36.5mm • Thread length: 18.5mm • IK09 rated system solution INDUSTRIAL /// LUMAWISE ENDURANCE S CONNECTOR SYSTEM Specifications • Application Specification: 114-133074 • Product Specification: 108-133073 • Rated IEC61984 and UL773 • New specification in progress through Zhaga Consortia LUMAWISE ENDURANCE S CONNECTOR SYSTEM Product Selection Information 40MM BASE - DOMES RECEPTACLE SEALING CAP Part Number 2213858-1 Description Receptacle (includes sealing ring, washer and nut) 2213795-1 2213795-2 Color Height - - Dark Gray Sealing Cap Light Gray - Part Number Description Color Height 2213837-1 Base - - 2329013-1 Dome Smoke Gray (24.25 mm) 1-2329013-1 Dome Clear 2329013-2 Dome Smoke Gray 1-2329013-2 Dome Clear Low Low (24.25 mm) Tall (39.25 mm) Tall (39.25 mm) Receptacle 2329013-2 LUMAWISE Endurance S Dome Smoke Gray - Tall - 40mm 2213837-1 LUMAWISE Endurance S Base 40mm 2213858-1 LUMAWISE Endurance S Receptacle LUMAWISE Endurance S products represented on this page are not shown actual size. INDUSTRIAL /// LUMAWISE ENDURANCE S CONNECTOR SYSTEM Stripped wire inserted into housing Wire poke-in locations (4) Pin # Function 1 +24V power supply 2 Negative pole for Dali or Dali based protocol & shared ground return for 24V power supply 3 Positive pole for Dali or Dali based protocal 4 General digital I/O (greater than 7V) Colored wire insertion markings and additional keying solutions are also available, contact Product and Customer Support +1 800 522 6752. LUMAWISE ENDURANCE S CONNECTOR SYSTEM OPTIONAL ACCESSORIES 80MM BASES - DOMES Product Selection Information Part Number Description Color Height 2213831-3 Base - - 2213831-2 Base w/Vent - - 2328823-1 Dome Smoke Gray (33.43 mm) 1-2328823-1 Dome Clear 2328823-2 Dome Smoke Gray 1-2328823-2 Dome Clear 2328823-3 Dome Smoke Gray 1-2328823-3 Dome Clear 1-2337216-1 Skirt Black - 1-2337216-2 Skirt Light Gray - 1-2337216-3 Skirt Dark Gray - Low Low (33.43 mm) Medium (43.43 mm) Medium (43.43 mm) Tall (58.43 mm) Tall (58.43 mm) Optional skirt physically closes the gap between control module and lighting fixture enhancing aesthetics and further protecting from entrance of water, dust and insects. INDUSTRIAL /// LUMAWISE ENDURANCE S CONNECTOR SYSTEM LUMAWISE ENDURANCE S CONNECTOR SYSTEM 2213831-2 LUMAWISE Endurance S Base w/Vent 80mm Flat surface for label placement. An optional vent in the 80mm base assembly enables pressure optimization inside the sealed control module. The vent also helps to minimize condensation through vapor diffusion. 1-2328823-1 LUMAWISE Endurance S Dome Clear - Low - 80mm 2213831-3 LUMAWISE Endurance S Base 80mm 2213858-1 LUMAWISE Endurance S Receptacle LUMAWISE Endurance S products represented on this page are shown actual size. TE Connectivity is a participating member of the Zhaga Consortium, an industry-wide cooperation enabling the interchangeability of LED light sources and simplifying LED applications for general lighting. te.com © 2019 TE Connectivity. All Rights Reserved. LUMAWISE, TE, TE Connectivity, and the TE connectivity (logo) are trademarks of the TE Connectivity. Other logos, product and company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. 1-1773915-3 JN 02/2019 INDUSTRIAL /// LUMAWISE ENDURANCE S CONNECTOR SYSTEM USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico: +52 (0) 55-1106-0800 Latin/S. America: +54 (0) 11-4733-2200 Germany: +49 (0) 6251-133-1999 UK: +44 (0) 800-267666 France: +33 (0) 1-3420-8686 The Netherlands: +31 (0) 73-6246-999 China: +86 (0) 400-820-6015 Application Specification 114-133074 LUMAWISE Endurance S Connector System 15 MAR 19 Rev 6 All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters. Unless otherwise specified, dimensions have a tolerance of ±0.13 mm and angles have a tolerance of ±2°. Figures and illustrations are for identification only and are not drawn to scale. 1. INTRODUCTION This specification covers the requirements for application of the LUMAWISE Endurance S series Receptacle, Sealing Cap, and Module base. This connector system is typically used for roadway lighting and sensing applications, as well as area lighting and sensing applications. The LUMAWISE Endurance S series is supplied as a 4 position contact system with all contacts being pre-installed into both the receptacle and module base assemblies. The LUMAWISE Endurance S Receptacle contacts are wire poke-in style termination contacts, while the mating LUMAWISE Endurance S Module base contacts are blade style contacts with PCB solder tails. The LUMAWISE Endurance S Module cover is not supplied with the base assembly, but available separately. It is the responsibility of the customer to provide and install the light or sensor control electronics. When corresponding with TE Connectivity (TE) Personnel, use the terminology provided in this specification to facilitate inquiries for information. Basic terms and features of this product are provided in Figure 1a,1b, and 1c. Sealing Gasket Module Guide Post Hole Receptacle Mounting Keyway Receptacle Interface (4) Receptacle Latching Keyways (3) Lock Washer Mounting Nut Module Latching Keys (3) Receptacle Mounting Key Flat Wire Poke-In Locations (4) Receptacle Module PC Board Key Module Guide Post Module O-ring Sealing Surface Module Cap Keys Blade Contacts PC Board Support and Mount Module Cap Supports (2213831-1, 80mm only) PC Board Solder Tails Figure 1a © 2019 TE Connectivity family of companies All Rights Reserved *Trademark TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 12 114-133074 Vent Vent Hole Figure 1b - Vented Module (2213831-2 only) NOTE: To ensure the vented features work properly, do not allow any external features or internal components in vented area shown in Figure 1b. Caution: During handling, do not touch the vent material. Mishandling could damage the vent . Module Guide Post Sealing Surface Cap Latching Keys (3) Grip Rib Figure 1c – Sealing Cap 2. REFERENCE MATERIAL 2.1. Revision Summary Revise figure 9 into 9a, 9b, and 9c. 2.2. Customer Assistance Reference Product Base Part Numbers: Receptacle Assembly – 2213858 Sealing Cap – 2213795 2 of 12 114-133074 40mm Base Assembly – 2213837 80mm Base Assembly – 2213831 40mm Dome – 2329013 80mm Dome - 2328823 Product Code L937. Use of these numbers will identify the product line and help you to obtain product and tooling information when visiting www.te.com or calling the number at the bottom of this page. 2.3. Drawings Customer drawings for product part numbers are available from www.te.com. Information contained in the customer drawing takes priority. 2.4. Specifications Product Specification 108-133073 provides product performance and test information for the LUMAWISE Endurance S products. 3. REQUIREMENTS 3.1. Safety Perform all electrical wiring of the receptacle with power turned OFF. 3.2. Limitations The connectors are designed to operate in a temperature range of -40° to 90°C [-40° to 194°F]. 3.3. Material The receptacle housing, sealing cap, module bases, and domes are made of UL 94V-0 and UL UV-f1 rated thermoplastic. The locking nut is made of UL 94V-2 rated thermoplastic. The lock washer is stainless steel. The module blades contacts are made of brass plated overall with tin. Receptacle contacts are made of copper alloy plated with tin overall. Sealing gasket and module o-ring are silicon rubber. 3.4. Storage A. Shelf Life The product should remain in the shipping containers until ready for use to prevent deformation to components. The product should be used on a first in, first out basis to avoid storage contamination that could adversely affect performance. B. Chemical Exposure Do not store or use product near any chemical listed below as they may cause stress corrosion cracking in the material. Alkalies Amines Ammonia Carbonates Citrates Nitrites Phosphates Citrates Sulfur Nitrites Sulfur Compounds Tartrates 3.5. Handling The receptacle assembly is supplied with the sealing gasket installed, with the lock washer and mounting nut bagged separately with the receptacle assembly. Sealing caps are supplied in bulk packaging. Module assemblies are supplied with o-ring and power contacts preinstalled; therefore, take precautions not to damage or misplace parts prior to assembly. Ensure receptacle sealing gasket and module O-ring are present prior to final assembly. 3.6. Receptacle Mounting A. Mounting 3 of 12 114-133074 A surface shall be provided on luminaire housing that is ideally flat. If a flat surface is not possible a secondary possibility is to have a flat surface in one direction and a minimum radius in the other of 500mm to mount the receptacle. To provide a water tight mounting seal, the luminaire surface must be free of dirt, debris, or burrs. Sealing gasket provided with the receptacle assembly must be used. Receptacle can be used on a luminaire housing thickness between 1.5mm to 6.0mm. When mounting receptacle assembly, it must not rotate during locking washer and locking nut application. Torque mounting nut within the range of 1.8 to 2.4 N-m using a 27mm hex socket. See Figure 2. Receptacle assembly with preinstalled gasket Mounting hole (see Figure 3) Luminaire Housing Lock Washer Mounting Nut Figure 2 B. Mounting Hole Pattern The recommended mounting hole is shown in Figure 3. Refer to product drawing for additional details. Figure 3 NOTE Variations to the recommended mounting hole are possible but must be verified by the end user to ensure they do not result in excessive movement of the receptacle assembly during mounting or use. Excessive movement could result in reduced system performance. An absolute maximum hole diameter of 22.0mm should be used. 4 of 12 114-133074 C. Mounting Location and Orientation Locate the receptacle in any orientation based on your module operation requirements. D. Workmanship The receptacle housing and sealing gasket must not be damaged in anyway. There shall be no nicks or marks on gasket top and bottom surfaces. 3.7. Wire Connections A. Wire Locations The receptacle is wired on the bottom side of the assembly; access from the inside of the luminaire. Wire entry locations are labeled 1, 2, 3, and 4. Corresponding contact designations are marked the same on the module bases for PCB alignment. See figure 4. Wire Entry Locations Figure 4 5 of 12 114-133074 3.8. Wire Selection and Preparation The receptacle assembly will accept 16 thru 20AWG solid and 18 thru 20AWG stranded tin-dipped copper wire only. The table in Figure 5 provides wire selection for the Poke-In Connectors. See Figure 5. Stranded Wire (Acceptable-tin dipped only) Strip Length Insulation Strip Length Conductor Solid Wire (Acceptable) (Non-Acceptable) Poorly Prepared Insulation Misaligned Cutter Tips Not Cut 90° Extreme Chisel Tip Burr at Cutoff Bent Stripped Wire Figure 5 NOTE Recommended maximum insulation diameter should be as provided in Figure 5. Wires with larger insulation diameters will not fit within the housing’s poke-in hole insulation tunnel. Wires utilizing semi-rigid insulation are recommended to minimize movement of the insulation along the axis of the wire. Movement of the insulation will result in variation of the wire strip length which can lead to incorrect wire termination. 3.9. Wire Termination The receptacles must be terminated according to the following instructions. A. Workmanship CAUTION The housing must not be damaged in any way. There shall be no bending of the contacts. There shall be no exposed copper wire or broken or bent conductor strands. B. Wire Insertion All wires must be pushed firmly inside the contact wire openings. The wires must be fully inserted so that the wire insulation is inserted between three and five millimeters into the rear of the housing. Refer to Figure 6. 6 of 12 114-133074 C. Wire Termination Depth The required wire termination depth is achieved when the wire has bottomed in the connector housing. Connector design has an internal wire stop. Refer to Figure 6 Stripped wire inserted into housing Figure 6 Insulation inside Housing D. Wire Extraction A fully inserted wire can be extracted from the receptacle using a tool and the release tool window located on the bottom of the receptacle housing. Using tool tip that is 0.8mm x 1.4 mm in cross section and 16.0mm long, insert it into the window (one per wire) and open the contact beams. The wire may then be extracted from the connector along the axis of wire insertion direction. Refer to Figure 7. CAUTION: Extraction device to be free from burrs and sharp edges to ensure no damage is done to connector terminals. CAUTION: A new stripped wire must be re-inserted into cavity after extraction of existing wire. DO NOT re-use extracted wire. DANGER: Extreme caution to ensure there is no power in the system prior to insertion of wire extraction device. Exercise extreme care to avoid electrical shock or system damage. Release Tool window Release tool fully inserted Tool must be Free from Burrs and Sharp Edges Release tool Wire can be retracted from Receptacle Figure 7 7 of 12 114-133074 3.10. Printed Circuit (PC) Board Placement and Soldering (Module) A. PC Board Placement The solder tails are thru-hole type. The PC Board thru-hole solder tail pattern may be found on the appropriate TE Connectivity customer drawing. The customers populated pc board shall be first positioned onto the power contact solder tails. The PC Board shall be resting on the board standoffs at the tail pillars, additional board standoffs may be at the perimeter if module diameter allows. PC Board to be aligned with PC Board key. Optional mounting holes may be used to secure the PC Board to the module base. Due to the variety of self-tapping screws for plastic, the customer must determine the best-fit hardware for their assembly process. Refer to Figure 8. B. Soldering Observe guidelines and procedures when soldering contact solder tails. The connectors should be soldered using acceptable hand-soldering techniques. All solder joints should conform to the Workmanship Specification IPC-A-610, “Acceptability of Electronic Assemblies” and IPC J-STD-001, “Requirements for Soldering Electrical and Electronic Assemblies End Item Standards”. Module Cap Keyway Flat PC Board Key Module Cap Keyway Module Cap Keyway Module Cap Supports (80mm 2213831-1 only) Solder tails PC Board Optional mounting holes (2) Figure 8 3.11. Module Dome Assembly Prior to assembly, inspect the module base O-ring for proper placement and damage. The dome has three raised keys (two small and one large flat) which must be properly aligned with the corresponding keyways in the perimeter of the module base. Always ensure the large flat key of the dome aligns with the large flat keyway on the module base. Refer to Figures 8 and 9b. An assembly fixture mounted in a small press with an adjustable ram are recommended for assembly. The cover and base must be pressed together squarely. Take precautions not to damage the base assembly and dome during the assembly process. Inspect the dome and module base assembly to ensure the dome latches are fully latched to the base ledge. Refer to Figures 9a, 9b, and 9c. CAUTION Hand pressing of the cover to the base is not recommended due to not being able to control simultaneous engagement of all latches. Not engaging the latches simultaneously can result in the O-ring being distorted or damaged. 8 of 12 114-133074 Manual Press with Adjustable Ram Height Push Tool Dome nest should provide clearance between dome latching surface and nest to allow for expansion during assembly. Dome Dome Nest Dome Nest Figure 9a Module Dome Small Key (2) Module Dome Latches O-ring Module Dome Large Key Module Dome Latch Module Base Ledge Figure 9b Figure 9c 9 of 12 114-133074 3.12. Module Dome Design The interior surface design for the sealing aspect of the module cap may be found on the appropriate TE Connectivity customer drawings. Geometry must be followed to ensure the cap seals with the O-ring on the TE module base and that the dome latches engage the base ledge. Refer to Figure 9. 3.13. Strain Relief It is recommended that a means be provided to support the wire bundle extending away from the receptacle assembly to prevent inadvertent application of high force to the wire bundle from transmitting into the wire/connector interface. The suggested strain relief method is to use a cable tie and anchor mounted inside the luminaire. 3.14. Mating and Un-mating Module and/or Sealing Cap to Receptacle Align the Module or Sealing Cap over the mounted receptacle. Based on polarizing features on each, the Module or Sealing Cap can only be installed in one position. Lightly rotate the Module or Sealing Cap until you feel the alignment keys and the blades align to the proper location. After alignment, push downward until the Module or Sealing Cap is bottomed on the receptacles mating face. Then complete mating by rotating Module Figure 9 or Sealing Cap with downward pressure while twisting in a clockwise direction. The Module or Sealing Cap will lock into position with an audible ‘click’. To un-mate, gently push down and reverse the aforementioned mating process. Refer to Figure 10. CAUTION When in field use it is important that a receptacle is mated to either the specified sealing cap or a module assembly. The receptacle by itself is not a sealed device and would allow moisture to enter the luminaire. NOTE It is recommended that the luminaire design incorporates a breathable vent. The use of a vent will help to equalize pressure changes within the luminaire which will intern help to maintain the integrity of the sealing capability of the connector system. Push Down Rotate clockwise Push Down Module with Dome Rotate Sealing Cap clockwise Receptacle Keyways Sealing Gasket Figure 10 10 of 12 114-133074 3.15. Replacement and Repair The contacts and housings are not repairable. DO NOT use an assembly with damaged or defective contacts and/or housings. If damaged, replace the receptacle assembly or module assembly with a new one. 4. QUALIFICATIONS LUMAWISE Endurance S connectors are component recognized by Underwriters Laboratories, Inc. in File E66375, Volume 7, and have been investigated to CSA International by UL. NOTE UL UV-f1 outdoor rated plastics in accordance with UL 746C are used for the LUMAWISE Endurance S connector system. LUMAWISE Endurance S connectors have been evaluated to IEC-61984 by Underwriters Laboratories, Inc. and is included in CB report certificate US-29611-UL. 5. TOOLING A customer supplied assembly fixture and a small press is recommended to assemble the cover to the base. The press can be mechanical or pneumatic, but it should be adjustable to ensure cover latch engagement is achieved. 11 of 12 114-133074 6. VISUAL AID The illustration below shows a typical application of LUMAWISE Endurance S product. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling. Receptacle housing must not be cracked or damaged in any way Gasket to be free from nicks or damage Sealing Rotated clockwise until detent latching Wire inlets to be free from obstructions Mounting Nut to be properly tightened Cavities to be free from obstructions Gasket compressed forming seal (Gasket should be uniform around the perimeter of the cap) Figure 11 12 of 12 Product Specification 108-133073 14 FEB 2019 Rev A2 LUMAWISE Endurance S Connector Platform DESIGN OBJECTIVES The product combinations of a module base and dome assembly described in Test Groups D2, E2, G2, G3, J2, J3, and L have not fully been tested to ensure conformance to the requirements outlined below. TE Connectivity (TE) makes no representation or warranty, express or implied that the product will comply with these requirements. Further, TE may change these requirements based on results of additional testing and evaluation. Contact TE engineering for details. 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for the TE connectivity LUMAWISE Endurance S connector platform for roadway and area lighting applications. 1.2. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the subject product line has not been completed. The Qualification Test Report number will be issued upon successful qualification testing. 2. APPLICABLE DOCUMENTS AND FORMS The following documents and forms constitute a part of this specification to the extent specified herein. Unless otherwise indicated, the latest edition of the document applies. 2.1. TE Documents     2.2. 114-133074: 501-134069: 501-TBD: 109-197: Application Specification Qualification Test Report (Test Groups A, B, C, D1, E1, F, G1, H, J1, and K) Qualification Test Report (Test Groups D2, E2, G2, G3, J2, J3, and L) Test Specification (TE Test Specification vs EIA and IEC Test Methods) Industry Documents     EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications IEC-60512-11-6: Connectors for Electronic Equipment - Corrosion, salt mist IEC-60529: Degrees of Protection Provided by Enclosures (IP Code) IEC 62262: Degrees of Protection Provided by Enclosures Against External Mechanical Impacts 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction, materials and physical dimensions specified on the applicable product drawing. 3.2. Ratings Voltage Current Temperature 30 volts DC 1.5A -40 to 90°C © 2019 TE Connectivity family of companies All Rights Reserved | Indicates Change This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com PRODUCT INFORMATION 1-800-522-6752 *Trademark. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 1 of 7 108-133073 3.3. Test Requirements and Procedures Summary Unless otherwise specified, all tests shall be performed at ambient environmental conditions. TEST DESCRIPTION REQUIREMENT PROCEDURE Initial examination of product Meets requirements of product drawing. EIA-364-18. Visual and dimensional (C of C) inspection per product drawing. Final examination of product Meets visual requirements. EIA-364-18. Visual inspection. ELECTRICAL Low Level Contact Resistance (LLCR). Δ25 milliohms maximum. Insulation Resistance. 100 mega ohms minimum initial. 10 mega ohms minimum final. EIA-364-23. Subject specimens to 100 milliamperes maximum and 20 millivolts maximum open circuit voltage. See Figure 4. EIA-364-21. 500 volts DC, 2 minute hold. Test between adjacent contacts of mated specimens. Withstanding Voltage – Internal. One minute hold with no breakdown or flashover. Temperature Rise vs Current. 30°C maximum temperature rise at specified current (100% energized). Refer to section 3.2 for current value. Withstand voltage – External. One minute hold with no breakdown or flashover. EIA-364-20, Condition I. 1100 volts AC at sea level. Test performed between adjacent contacts of mated specimens. EIA-364-70, Method 1; Stabilize at a single current level until 3 readings at 5 minute intervals are within 1°C. EIA-364-20, Condition I; 10,000 volts AC at sea level. Test performed between contacts and receptacle mounting plate of mated specimens. MECHANICAL Random Vibration. No discontinuities of 1 microsecond or longer duration. See Note (a). Mechanical Shock. No discontinuities of 1 microsecond or longer duration. See Note (a). Wire Retention Force Rev a2 Min Force 25N 20N 16AWG/1.5mm 18AWG/0.75mm2 15N 18AWG/0.75mm2 13N 20AWG/0.50mm2 Wire Size Stranding 2 Solid Solid Tin Dipped Stranded EIA-364-28, Test Condition VII, Test Condition Letter E; Subject mated specimens to 20 to 500 Hz random levels at 4.9g. 90 minutes in each of 3 mutually perpendicular planes. EIA-364-27, Condition H; Subject mated specimens to 30 G's half-sine shock pulses of 11 milliseconds duration. Three shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. EIA-364-8; Measure force necessary to remove wire from poke-in contact specimens at a maximum rate of 12.7 mm per minute. Solid, Tin Dipped Stranded 2 of 7 108-133073 Connector Mating/Un-Mating Torque Receptacle Mounting Torque Resistance 4.0 N-m maximum 30 degree rotation maximum Durability. See Note (a) Impact See Note (a) EIA-364-13; With a 55.6N compression force applied to the PCB module or sealing cap, measure torque necessary to mate or un-mate a fully populated connector assembly. EIA-364-13; With a 55.6N compression force applied to the PCB module or sealing cap, apply a 5.0 N-m torque to receptacle and mating part, then evaluate the amount of rotation the receptacle exhibits relative to the original mounting location. EIA-364-9; Mate and un-mate specimens for 10 cycles at a maximum rate of 360 cycles per hour. IEC 62262; Based on dome or sealing cap part number, subject receptacle and mating part (module/dome assembly or sealing cap) to IK07(2 Joule) or IK09(10 Joule) impact per Figure 5a, 5b, and 5c. ENVIRONMENTAL Thermal Shock. See Note (a) EIA-364-32; Subject mated specimens to 150 cycles between -40 and 90°C with 30 minute dwells at temperature extremes and 1 minute transition between temperatures. Humidity/Temperature Cycling. See Note (a) EIA-364-31, Method IV; Subject mated specimens to 10 cycles (10 days) between 25 and 65°C at 80 to 100% RH Temperature Life. See Note (a) EIA-364-17, Method A; Subject mated specimens to 100°C for 500 hours. Temperature Life - IP See Note (a) EIA-364-17, Method A; Subject mated specimens to 90°C for 240 hours. Humidity Freeze See Note (a) Ingress Protection (IP 6X) No ingress of dust allowed within any sealed area of the connector. IEC 61215: 10.12.3; Subject mated specimens to 10 cycles between -40 and 90°C 85% RH IEC-60529, IP6X Ingress Protection (IP X5) No ingress of water allowed within any sealed area of the connector. IEC-60529, IPX5 Ingress Protection (IP X6) No ingress of water allowed within any sealed area of the connector. IEC-60529, IPX6 Salt Spray No ingress of salt spray allowed within any sealed area of the connector. IEC 60512-11-6 Exposure time is 240 hours. Test receptacle mated to a sealing cap. NOTE: (a) Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure 2. Figure 1 Rev a2 3 of 7 108-133073 3.4. Product Qualification and Requalification Test Sequence TEST GROUP (b) TEST OR EXAMINATION A B C D1 D2 D3 E F G1 G2 H J1 J2 1 1 1 J3 K L 1 1 TEST SEQUENCE (c) Initial examination of product LLCR 1 1 1 2,6 2,5,7 2, 8 Insulation Resistance 3,9 Withstanding Voltage - Internal 4,10 Temperature Rise vs Current 1 1 1 1 1 1 1 3 Random Vibration 4 2 Mechanical Shock 5 3 Wire Retention Force 2 Impact 2 2 Mating Torque 2 Un-Mating Torque 3 Receptacle Mounting Torque Resistance 2 Humidity Freeze Durability 2 2 3 Thermal Shock 6 Humidity/Temperature Cycling 4(d) Temperature Life 7 6 Temperature Life – IP 2 Ingress Protection (IP6X) 3 Ingress Protection (IPX5) 2 2 3 3 3 Ingress Protection (IPX6) 3 3 Withstand Voltage External 3 3 5, 11 Salt Spray Final examination of product 2 2 7 8 12 4 4 4 3 3 4 4 4 4 4 4 3 4 NOTES (b)See paragraph 4.1.A (c)Numbers indicate sequence in which tests are performed. (d)Precondition with 2 durability cycles. Figure 2 Rev a2 4 of 7 108-133073 4. QUALITY ASSURANCE PROVISIONS 4.1 Qualification Testing A. Specimen Selection Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Minimum specimen quantities are shown in Figure 3. Test Group Quantity(Minimum) Specimen Description A B C D1 D2 D3 E F G1 G2 H J1 J2 J3 K L 2213858-1, receptacle 2213795-1, sealing cap 2213837-1, 40mm base 1-2329013-1, 40mm short dome 1-2329013-2, 40mm tall dome 2213831-1, 80mm base 1-2328823-1, 80mm short dome 1-2328823-2, 80mm med. dome 1-2328823-3, 80mm tall dome 2213831-2, 80mm vented base Module Wt. (45 g min.) Module Wt. (20 g min.) 16AWG/1.5 mm2 Solid Copper Wire 18AWG/0.75 mm2 Solid Copper Wire 20AWG/0.5 mm2 Solid Copper Wire 18AWG/0.75 mm2 Tin Dipped Stranded Copper Wire 20AWG/0.5 mm2 Tin Dipped Stranded Copper Wire 8 8 6 11 11 11 15 5 5 5 5 5 5 3 3 3 5 6 6 5 3 3 3 3 3 8 8 3 50 3 17 17 5 5 16 11 16 5 5 5 5 5 3 3 3 3 3 3 8 4 4 6 4 3 3 3 5 3 3 3 5 3 3 0 0 3 3 6 6 8 5 8 4 5(a) 5 5(a) 8 4 4 16 16 24 40 16 40 16 16 40 16 40 40 Figure 3 B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in Figure 2. Rev a2 5 of 7 108-133073 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product failure occurs, corrective action shall be implemented, and specimens resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Figure 4 LLCR Measurement Points Rev a2 6 of 7 108-133073 IK09 Top Impact: One impact per approximate location IK09 Side Impact: One impact per approximate location Figure 5a IK09 Top Impact: One impact per approximate location IK07 Side Impact: One impact per approximate location Figure 5b Figure 5c Rev a2 7 of 7 501-134069 Rev A Qualification Test Report 30-June-2017 LUMAWISE* Endurance S Connector Platform Qualification Testing 1. INTRODUCTION 1.1 Purpose Testing was performed on the TE Connectivity LUMAWISE Endurance S Connector Platform to determine its conformance to the requirements of Product Specification 108-133073, Rev. A. 1.2 Scope This report covers the electrical, mechanical and environmental performance of the LUMAWISE Endurance S Connector Platform. Testing was performed at the Harrisburg Electrical Components Test Laboratory between January 10, 2017 and June 2, 2017. Documentation for this testing is on file at HECTL under EA20170003T, EA2017063T, EA20170176T, EA20170199T and EA20170309T. 1.3 Conclusion All specimens from all test groups met the electrical, mechanical and environmental performance requirements as specified in Product Specification 108-133073, Rev. A. See Section 2 of this report for detailed results. 1.4 Product Description The TE Connectivity LUMAWISE Endurance S Connector Platform system is used for roadway and area lighting applications. 1.5 Test Specimens The test specimens were representative of normal production lots, and the following part numbers were used for test: © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark Other products, logos, and company names used are the property of their respective owners. TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. 1 of 16 501-134069 Rev A Test Group Test Set 1 A 2 3 B 4 C 5 Quantity 4 4 4 4 4 4 4 4 6 6 5 6 D 5 7 E F 5 5 8 5 5 5 5 9 10 10 10 11 10 12 10 13 10 5 14 G 5 5 5 15 5 5 Table 1 – Qualification Test Specimens Part Description Number Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with 16 AWG Solid Wire 80mm Module PCB Assembly, LUMAWISE Endurance S 2213831-1, Rev 3 with 20 AWG Stranded Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 With 20 AWG Solid Wire 80mm Module PCB Assembly, LUMAWISE Endurance S 2213831-1, Rev 3 with 20 AWG Stranded Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-16 AWG, Solid Wire 80mm Module PCB Assembly, LUMAWISE Endurance S 2213831-1, Rev 3 with 20 AWG Stranded Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-20 AWG, Solid Wire 80mm Module PCB Assembly, LUMAWISE Endurance S 2213831-1, Rev 3 with 20 AWG Stranded Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-16 AWG, Solid Wire 40mm Module PCB Assembly, LUMAWISE Endurance S 2213837-1, Rev 3 with 20 AWG Stranded Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with Sealing Gasket 2213830-1, Rev 6 2213795-1, Rev 11 Sealing Cap, LUMAWISE Endurance S AN-1304-A Sealed Enclosure, Flat Lid Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with Sealing Gasket 2213830-1, Rev 8 2213795-1, Rev 11 Sealing Cap, LUMAWISE Endurance S AN-1304-A Sealed Enclosure, Flat Lid Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with Sealing Gasket 2213830-1, Rev 8 2213795-1, Rev 11 Sealing Cap, LUMAWISE Endurance S Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-16 AWG, Solid Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-18 AWG, Solid Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-20 AWG, Solid Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-18 AWG, Tin Dipped Stranded Wire Receptacle Assembly, LUMAWISE Endurance S 2213858-1, Rev 3 with UL1007-20 AWG, Tin Dipped Stranded Wire Receptacle Assembly, LUMAWISE Endurance S] 2213858-1, Rev 3 with Sealing Gasket 2213830-1, Rev 6 2213795-1, Rev 11 Sealing Cap, LUMAWISE Endurance S AN-1304-A Sealed Enclosure, Flat Lid Receptacle Assembly, LUMAWISE Endurance S] 2213858-1, Rev 3 with Sealing Gasket 2213830-1, Rev 6 2213795-1, Rev 11 Sealing Cap, LUMAWISE Endurance S AN-1304-A Sealed Enclosure, Flat Lid © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 2 of 16 501-134069 Rev A Test Group H Test Set 16 17 J 18 K 1.6 19 Table 1 – Qualification Test Specimens (continued) Quantity Part Number 5 2213858-1, Rev 3 5 5 2213837-1, Rev 3 AN-1304-A 5 2213858-1, Rev 3 5 5 2213795-1, Rev 11 AN-1304-A 5 2213858-1, Rev 3 5 5 2213795-1, Rev 11 AN-1304-A 5 2213858-1, Rev 3 5 5 2213837-1, Rev 3 AN-1304-A Description Receptacle Assembly, LUMAWISE Endurance S with Sealing Gasket 2213830-1, Rev 8 40mm Module Assembly, SR- 20.2mm ID hole Flat Mounting Lid, Bud Industries Enclosure Receptacle Assembly, LUMAWISE Endurance S] with Sealing Gasket 2213830-1, Rev 6 Sealing Cap, LUMAWISE Endurance S Sealed Enclosure, Flat Lid Receptacle Assembly, LUMAWISE Endurance S] with Sealing Gasket 2213830-1, Rev 8 Sealing Cap, LUMAWISE Endurance S Sealed Enclosure, Flat Lid Receptacle Assembly, LUMAWISE Endurance S with Sealing Gasket 2213830-1, Rev 8 40mm Module Assembly, SR- 20.2mm ID hole Flat Mounting Lid, Bud Industries Enclosure Qualification Test Sequence Table 2 - Test Sequence Test Sets 1&2 3&4 5 6 Test or Examination 7 8 9 - 13 E F 1 1 Test Groups A B C D (c) Test Sequence (a) Initial Examination of Product LLCR Insulation Resistance Withstanding Voltage - Internal Temperature Rise vs Current Random Vibration Mechanical Shock Wire Retention Force Durability 1 2, 6 1 2,8 3,9 1 1 4,10 3 4 5 2 3 Thermal Shock Humidity/Temperature Cycling Temperature Life Temperature Life – IP Ingress Protection IP6X (Dust) Ingress Protection IPX5 (H2O) Ingress Protection IPX6 (H2O) Withstanding Voltage External Salt Spray Final Examination of Product 1 2,5,7 4(b) 6 6 7 2 3 2 3 4 5,11 7 © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. 8 12 4 5 2 3 * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 3 3 of 16 501-134069 Rev A Table 2 - Test Sequence (continued) Test Sets 14 15 Test or Examination 16 17 18 19 Test Groups G (c) H J (c) K Test Sequence (a) Initial Examination of Product Impact Mating Torque Un-Mating Torque Humidity Freeze Ingress Protection IP6X (Dust) Ingress Protection IPX5 (H2O) Ingress Protection IPX6 (H2O) Receptacle Mounting Torque Resistance Final Examination of Product NOTES 1.7 1 2 1 2 1 1 1 2 3 2 1 2 3 3 3 4 3 2 4 4 4 4 5 3 a) The numbers indicate sequence in which tests were performed. b) Precondition with 2 durability cycles c) Groups D, G and J: (5) specimens subjected to IP6X dust exposure and (5) specimens subjected to IPX5 and and/or IPX6 jet spray exposure Environmental Conditions Unless otherwise stated, the following environmental conditions prevailed during testing: Temperature: Relative Humidity 15°C to 35°C 20% to 80% 2. SUMMARY OF TESTING 2.1 Initial Examination of Product (All Groups) All specimens submitted for testing were representative of normal production lots. A Certificate of Conformance was issued by Product Assurance. Where specified, specimens were visually examined and no evidence of physical damage detrimental to product performance was observed. 2.2 LLCR (Groups A, B and C) All specimens had measurements that met the 25 milliohm maximum Delta R requirement specified in Product Specification 108-133073, Rev. A. See Tables 3, 4 and 5 for LLCR summaries for Groups A, B and C, respectively. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 4 of 16 501-134069 Rev A Table 3 – Group A LLCR Summary After Mechanical Initial Shock Actual R Delta R Test Set 1 - 16 AWG MIN 19.08 -0.23 MAX 19.71 0.46 AVG 19.37 0.1 STDEV 0.20 0.17 Test Set 2 - 20 AWG 22.32 -0.19 MIN 25.91 1.82 MAX 24.52 0.64 AVG 1.27 0.68 STDEV 16 DATA PTS Table 4 – Group B LLCR Summary (milliohms) After After Initial Temp/Hum Temp Life Actual R Delta R Delta R Test Set 3 - 16 AWG 18.46 -0.45 -0.36 MIN 19.42 0.59 8.95 MAX 19.11 0.02 2.06 AVG 0.22 0.31 2.53 STDEV Test Set 4 - 20 AWG 21.16 -3.36 -1.82 MIN 25.43 1.84 6.96 MAX 24.23 -0.08 1.54 AVG 1.32 1.35 2.28 STDEV 16 DATA PTS Table 5 – Group C LLCR Summary (milliohms) After Initial Temp/Hum Actual R Delta R Test Set 5 - 16 AWG 16.77 -2.22 MIN 19.33 3.97 MAX 18.92 0.77 AVG 0.67 1.19 STDEV 24 DATA PTS 2.3 Insulation Resistance (Group C) All specimens met the initial 100 megaohm and final 10 megaohm minimum requirements specified in Product Specification 108-133073, Rev. A. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 5 of 16 501-134069 Rev A 2.4 Withstanding Voltage – Internal (Group C) With an 1100 volts AC potential applied between adjacent contacts of mated specimens for one minute, none of the specimens exhibited breakdown, flashover or exceeded 5 milliamperes leakage current. 2.5 Temperature Rise vs. Current (Group B) All 16 AWG and 20 AWG specimens met the maximum 30°C temperature rise requirement when energized with the specified 1.5 amperes. 2.6 Random Vibration (Group A) No apparent physical damage or discontinuities of one microsecond or greater occurred during testing. 2.7 Mechanical Shock (Group A) No apparent physical damage or discontinuities of one microsecond or greater occurred during testing. 2.8 Wire Retention Force (Group F) All specimens from all test sets met the minimum requirements specified in Product Specification 108-133073, Rev. A. See Table 6 for a wire retention force summary. MIN MAX AVG STDEV REQ. DATA PTS 2.9 Table 6 – Group F Wire Retention Summary (N) Test Set 12 Test Set 13 Test Set 9 Test Set 10 Test Set 11 18 AWG 20 AWG 16 AWG 18 AWG 20 AWG Tin Dipped Tin Dipped Solid Solid Solid Stranded Stranded Wire Wire Wire Wire Wire 28.24 21.87 16.17 13.24 15.37 67.44 36.22 72.66 32.03 55.96 40.69 28.04 33.34 18.51 30.48 9.47 3.79 11.99 3.38 10.80 25 N 20 N 15 N 13 N 40 Impact (Group G) No physical damage detrimental to product performance was visible due to impact testing. 2.10 Connector Mating Torque (Group H) All specimens met the 4.0 N-m maximum requirement specified in Product Specification 108-133073, Rev. A. See Table 7 for all mating torque force data. 2.11 Connector Un-Mating Torque (Group H) All specimens met the 4.0 N-m maximum requirement specified in Product Specification 108-133073, Rev. A. See Table 7 for all un-mating torque force data. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 6 of 16 501-134069 Rev A Table 7 – Mating and Un-Mating Torque Force (N-m) MIN MAX AVG STDEV REQ. DATA PTS 2.12 Mating Torque 2.81 3.86 3.11 0.43 Unmating Torque 4.0 N-m 2.30 2.57 2.44 0.12 5 Receptacle Mounting Torque Resistance (Group K) All specimens met the maximum 30 degree rotation requirement, relative to the original mounting location with an applied torque of 5.0 N-m, as specified in Product Specification 108-133073, Rev. A. See Table 8 for all rotation measurement data. Table 8 – Rotation Measurement Data (Degrees) MIN MAX AVG STDEV REQ. DATA PTS 2.13 Rotation Degrees Applied Torque Nm 2.85 3.85 3.34 0.42 30° 5.01 5.12 5.07 0.05 5.0 N-m 5 Humidity Freeze (Group J) No evidence of physical damage detrimental to product performance was visible as a result of exposure to humidity freeze exposure. 2.14 Durability (Group A) No evidence of physical damage detrimental to product performance was observed as a result of the specimens being mated and un-mated 10 times. 2.15 Thermal Shock (Groups B and C) None of the specimens showed any signs of physical damage detrimental to product performance after being subjected to thermal shock. 2.16 Humidity/Temperature Cycling (Groups B and C) None of the specimens showed any signs of physical damage detrimental to product performance after being subjected to humidity/temperature cycling. 2.17 Temperature Life (Group B) None of the specimens showed any signs of physical damage detrimental to product performance after being subjected to temperature life. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 7 of 16 501-134069 Rev A 2.18 Temperature Life – IP (Group D) No evidence of physical damage detrimental to product performance was visible as a result of exposure to temperature life. 2.19 Ingress Protection IP65 (Groups D and J) No evidence of dust ingress was visible due to exposure to IP6X testing. None of the specimens exhibited ingress of water due to exposure to IPX5 testing. 2.20 Ingress Protection IP66 (Groups D, G and J) No evidence of dust ingress was visible due to exposure to IP6X testing. None of the specimens exhibited ingress of water due to exposure to IPX6 testing. 2.21 Withstanding Voltage – External (Group C) With a 10,000 volts AC potential applied between all contacts and the receptacle mounting plate of mated specimens for one minute, none of the specimens exhibited breakdown, flashover or exceeded 5 milliamperes leakage current. 2.22 Salt Spray (Group E) None of the specimens showed any signs of salt spray ingress within any sealed area of the connector. 2.23 Final Examination of Product (All Groups) Specimens were visually examined and no evidence of physical damage detrimental to product performance was observed. 3. TEST METHODS 3.1. Initial Examination of Product (All Groups) A C of C was issued stating that all specimens in this test package were produced, inspected, and accepted as conforming to product drawing requirements, and were manufactured using the same core manufacturing processes and technologies as production parts. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 8 of 16 501-134069 Rev A 3.2 LLCR (Groups A, B and C) The specimens were measured using a four terminal measurement method at 100 milliamperes maximum and 20 millivolts maximum open circuit voltage. An unknown amount of wire bulk resistance was included in the measurements. See Figure 1 for an image of the measurement setup and probe locations. All testing was conducted in accordance with EIA-364-23C with the exception that the measurement points were at the ends of the terminated conductors. Figure 1 – LLCR Setup 3.3 Insulation Resistance (Group C) A test potential of 500 volts DC was applied between adjacent contacts of mated specimens for a period of 2 minutes prior to taking measurements. Testing was conducted in accordance with EIA-364-21E. See Figure 2 for test setup. 3.4 Withstanding Voltage – Internal (Group C) A test potential of 1100 volts AC was applied between adjacent contacts of mated specimens for a period of 1 minute at a ramp rate of 500 volts per second. Testing was conducted in accordance with EIA-364-20E, Condition I. Leakage current was set to 5 mA maximum. See Figure 2 for test setup. Figure 2 – Typical Insulation Resistance and Withstanding Voltage – Internal Setup © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 9 of 16 501-134069 Rev A 3.5 Temperature Rise vs. Current (Group B) Infrared temperature measurement point, i.e. PCB tail area, was painted with flat black paint, used as an emissivity correction coating. The emissivity correction coating has a known value which is 0.95. Raising and knowing the emittance value allows for accurate temperature measurements. The infrared camera was used with the standard optics (50 mm lens) to image the test specimens. ExaminIR thermal imaging processing system was used for data analysis. The area tool software feature was used to determine maximum temperature of the exposed contacts. The area tool software feature allows a shape, which can be sized, to be placed on an area of interest. The pixels inside the shape are analyzed giving minimum, maximum, average, and standard deviation measurements of the target temperature. Mated test specimens were connected in series and then placed in the temperature rise enclosure. Measurements were taken after temperature stabilization at each current level. Refer to Figure 3 for an image of the typical test setup. Testing was performed in accordance with EIA-364-70C, Method 1. Figure 3 – Typical Temperature Rise vs. Current Test Setup 3.6 Random Vibration (Group A) The parameters of this test condition are specified by a random vibration spectrum with excitation frequency bounds of 20 and 500 Hertz (Hz). The spectrum remains flat at 0.05 G²/Hz from 20 Hz to the upper bound frequency of 500 Hz. The root-mean square amplitude of the excitation was 4.9 GRMS. The test specimens were subjected to this test for 90 minutes in each of the three mutually perpendicular axes, for a total test time of 270 minutes per test specimen. The test specimens were monitored for discontinuities of 1 microsecond or greater using an energizing current of 100 milliamperes. Testing was conducted in accordance with EIA 36428F, Condition VII, Level E. See Figure 4 for the vibration setup. Figure 4 – Vibration Test Setup – X, Y and Z Axis © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 10 of 16 501-134069 Rev A 3.7 Mechanical Shock (Group A) The parameters of this test condition are a half-sine waveform with an acceleration amplitude of 30 gravity units (g's peak) and a duration of 11 milliseconds. Three shocks in each direction were applied along the three mutually perpendicular axes of the test specimens, for a total of eighteen shocks. The test specimens were monitored for discontinuities of 1 microsecond or greater using an energizing current of 100 milliamperes. Testing was conducted in accordance with EIA 364-27C, Condition H. See Figure 5 for the mechanical shock setup. Figure 5 – Mechanical Shock Test Setup– X, Y and Z Axis 3.8 Wire Retention Force (Group F) Prior to testing all 4 circuits of the receptacle, connectors were loaded with UL1007 solid or tin-dipped, stranded wire provided by the test requestor. The wire was held in a pneumatic jaw that was attached to the load cell and crosshead of the tensile/compression machine. The receptacle connectors were held in a slotted plate fixture that was secured to a full floating table. The floating table was attached to the base of the tensile/compression machine. The crosshead was moved in an upward direction at a maximum rate of 12.7 mm per minute until the wire was completely removed from the receptacle connector. The tensile/compression machine was setup to hold the required load for 3 seconds prior to completely removing the wire. Maximum force prior to complete removal of the wire was picked as the wire retention force. All testing was conducted in accordance with EIA-364-8C with the exception that the forces required to remove the wires from the poke-in contacts were measured instead of crimp tensile force. See Figure 6 for an image of the test setup. Figure 6 – Wire Retention Force Setup © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 11 of 16 501-134069 Rev A 3.9 Impact (Group G) A sealing cap was secured on the receptacle supplied mounted to a BUD Industries AN-1304 enclosure. A requester supplied support fixture (Figure 7) was placed inside the enclosure to prevent the enclosure from collapsing during impact. Five 10J impacts were applied to each specimen by dropping a 5 kg mass (Figure 8) a distance of 200 mm. Refer to Figure 9 for an image of the test setup. Testing was performed in accordance with IEC 62262, First Edition, dated 2002-02. Figure 7 – Support Fixture Figure 8 – 5 kg Mass Figure 9 – Typical Impact Test Setup 3.10 Connector Mating Torque (Group H) The receptacle was supplied mounted to a BUD Industries AN-1304 enclosure. The enclosure was clamped to a plate attached to a torque load cell. The torque load cell was clamped to the base of the tensile/compression machine. A customer supplied fixture was attached to a rotational table used to apply the torque to the specimens. The rotational table was attached to the moveable crosshead of the tensile/compression machine. A module assembly was placed onto the receptacle and aligned with the fixture. The crosshead was then lowered at a rate of 0.5 in/min until a compression force of 55.6 N was achieved. The module assembly was then rotated and mated in a clockwise direction in reference to the receptacle and the peak torque force was recorded. Following the mating torque testing the crosshead of the tensile/compression machine was not moved and the specimens were rotated and unmated in the counter clockwise direction with the peak torque force value recorded. Testing was performed in accordance with EIA-364-13E. Refer to Figure 10 for images of the typical test setup. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 12 of 16 501-134069 Rev A 3.11 Connector Unmating Torque (Group H) The testing method was identical to the mating force torque method with the exception that the specimens were rotated and unmated in the counter clockwise direction with the peak torque force value recorded. Refer to Figure 10 for images of the typical test setup. Figure 10 – Typical Mating and Un-Mating Torque Force Setup 3.12 Receptacle Mounting Torque Resistance (Group K) The receptacle was supplied mounted to a BUD Industries AN-1304 enclosure. The enclosure was clamped to a plate attached to a torque load cell. The torque load cell was clamped to the base of the tensile/compression machine. A customer supplied fixture was attached to a rotational table used to torque the specimens. The rotational table was attached to the moveable crosshead of the tensile/compression machine. A sealing cap was placed onto the receptacle and aligned with the fixture. The crosshead was then lowered at a rate of 0.5 in/min until a compression force of 55.6 N was achieved. The sealing cap was then rotated and mated in a clockwise direction until a peak torque force of 5 N-m was achieved. The receptacle specimens and mounting plates were then inspected and measured for movement from the original mounting location with a smartscope. Prior to testing, reference lines were applied to the sealing cap and mounting plate of each specimen and the difference between the two reference lines after applying the 5 N-m torque force was measured and recorded in degrees. Testing was performed in accordance with EIA-364-13E. Refer to Figure 11 for images of the typical test setup. Refer to Figure 12 for a typical photo showing the reference lines applied to the sealing cap and mounting plate. Figure 11 – Typical Receptacle Mounting Torque Test Setup © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 13 of 16 501-134069 Rev A Figure 12 – Typical Specimen Sealing Cap and Mounting Plate Reference Lines 3.13 Humidity Freeze (Group J) Receptacle specimens with sealing caps installed and mounted to a flat plate were subjected to 10 cycles between -40°C and 90°C at 85% relative humidity. R efer to Figure 13 for an illustration of the chamber profile. Testing was performed in accordance with IEC 61215, Second Edition, dated 2005-04. Figure 13 – Typical Humidity Freeze Chamber Profile 3.14 Durability (Group A) The specimens were manually mated and unmated for 10 cycles at a maximum rate of 360 cycles per hour as specified in Product Specification 108-133073, Rev A. All testing was conducted in accordance with EIA-364- 9C. 3.15 Thermal Shock (Groups B and C) The mated specimens were subjected to 150 cycles between -40 and 90°C with 30 minute dwells at tempera ture extremes and 1 minute transition between temperatures. Testing was conducted in accordance with EIA-364-32G. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 14 of 16 501-134069 Rev A 3.16 Humidity/Temperature Cycling (Groups B and C) The mated specimens were subjected to 10 cycles (10 days) between 25 and 65°C at 80 to 100% RH. Testin g was conducted in accordance with EIA-364-31E, Method IV. 3.17 Temperature Life (Group B) The mated specimens were subjected to 100°C for 500 hours in an air-circulating oven. Testing was conducted in accordance with EIA-364-17C, Method A. 3.18 Temperature Life – IP (Group D) Receptacle specimens with sealing caps installed and mounted to a flat plate were subjected to 90°C fo r a duration of 240 hours. Testing was performed in accordance with EIA-364-17C, Method A. 3.19 Ingress Protection IP65 (Groups D and J) Specimens were subjected to IP-6X testing in accordance with test specification IEC-60529 Edition 2.2, 2013-08. A sealing cap was secured on the receptacle that was supplied mounted to a BUD Industries AN-1304 enclosure. A hole was drilled in each enclosure and a 1/8” OD tube was inserted and sealed with a silicone sealant. The tubing was connected to a vacuum manifold. A vacuum was applied through the tubing not exceeding 2 KPa. The amount of talcum powder used was 2 kg per cubic meter of the test chamber volume. The dust chamber was designed to maintain the talcum powder in suspension during the exposure. Specimens were exposed for a period of 8 hours. Refer to Figure 14 for an image of the typical test setup. Specimens were subjected to IPX5 testing in accordance with test specification IEC-60529 Edition 2.2, 2013-08. A sealing cap was secured on the receptacle that was supplied mounted to a BUD Industries AN-1304 enclosure. Each specimen was tested independently by placing it in an enclosure and spraying it with water. The size of the nozzle was 6.3mm and the delivery rate was 12.5 liters/minute ±5%. The distance from the nozzle to the test specimen was 2.5-3.0 meters. The water spray was applied to the enclosure from all practicable directions for a period of 3 minutes. Upon completion, the outside of each specimen was dried using paper towels. The sealing cap was then removed and inspected for water intrusion. The box was then opened and inspected for any evidence of water intrusion. Refer to Figure 15 for an image of the typical test setup. Figure 14 – Typical IP6X Test Setup 3.20 Ingress Protection IP66 (Groups D, G and J) Figure 15 – Typical Ingress Protection IPX5 and IPX6Test Setup The dust testing portion was conducted identical to the method described in paragraph 3.19. See Figure 14. The water jet spray testing portion was conducted identical to the method described in paragraph 3.19 with the exception that the size of the nozzle was 12.5 mm and the delivery rate was 100 liters/minute ±5%. See Figure 15. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 15 of 16 501-134069 Rev A 3.21 Withstanding Voltage – External (Group C) A test potential of 10,000 volts AC was applied between all contacts and receptacle mounting plate of mated specimens for a period of 1 minute at a ramp rate of 500 volts per second. Leakage current was set to 5 mA maximum. Testing was conducted in accordance with EIA-364-20E, Condition I. See Figure 16 for test setup. Figure 16 – Typical Withstanding Voltage – External Setup 3.22 Salt Spray (Group E) The specimens were placed in the chamber on horizontal racks with the caps facing upwards. The chamber was operated for a total of 240 hrs. Upon completion of the test the specimens were dried (as removed/no rinsing) at room ambient conditions. The specimens were lightly brushed with a toothbrush in order to remove excess salt deposits on the outside of the enclosure box. Testing was conducted in accordance with IEC 6051211-6. The chamber operating parameters were as follows: Salt Fog Chamber Operating Parameters: • Chamber Temperature: 35°C. • Aeration Tower temperature: 48°C. • 5% Brine Solution Purity: Sodium Chloride with no more than .3% impurities. • Aeration Tower Pressure: 15 PSI. • Brine Solution pH Range: 6.5 to 7.2. • Specific Gravity Range: 1.031 to 1.037. • Collection rate: .5 to 3ml per hour. 3.23 Final Examination of Product (All Groups) The specimens were visually examined without magnification for physical damage or defects that would affect product performance. The examination was conducted per EIA-364-18B. © 2017 TE Connectivity Ltd. family of companies. All Rights Reserved. * Trademark TE Connectivity, TE Connectivity (logo) and TE (logo) are trademarks. Other products, logos, and company names used are the property of their respective owners. 16 of 16 UL- EU CERTIFICATE Certificate No. Page Date of Issue Certificate Holder Manufacturer Certified Product Model UL-EU-01303-A3 1/3 2018-10-04 TYCO Electronics Corp 2901 Fulling Mill Rd Middletown, PA 17057 TYCO Electronics Corp 2901 Fulling Mill Rd Middletown, PA 17057 USA USA Connector System X-2213795-X, X-2213831-X, X-2213837-X, X-2213858-X, X2328823-X, X-2329013-X See Page 2 Trademark Rated Voltage / Frequency Rated Current / Power Insulation Class Degree of protection (IP) Tested acc. to Test Report No. Additional Expire date Certification Manager [X-2213858-X, X-2213831-X, X-2213837-X]: 30V AC/DC 50/60 Hz, 1.5A [X-2213795-X]: N/A (Sealing Cap) [X-2328823-X, X-2329013-X]: N/A (Plastic Domes) See Rated Voltage / Frequency 66 EN 61984:2009 4787709142 issued on 2018-09-25 See Page 2 2027-04-16 Jan-Erik Storgaard UL International Demko A/S Borupvang 5A 2750 Ballerup Denmark This is to certify that representative sample(s) of the Product described herein ("Certified Product") have been investigated and found in compliance with the Standard(s) indicated on this Certificate, in accordance with the UL-EU Requirements. The designated Certificate holder is entitled to use the UL-EU Mark for the Certified Product manufactured at the production site(s) identified above, in accordance with the UL-EU Mark Service Agreement, including without limitation the UL-EU Mark Testing and Certification Services Service Terms. Only those Products bearing the UL-EU Mark for Europe should be considered as being covered by UL's UL-EU Mark Service. This Certificate shall remain valid through the expiration date, unless terminated earlier in accordance with the Service Agreement including without limitation if the Standard(s) identified on this Certificate is amended or withdrawn prior the expiration date. www.ul.com Appendix UL-EU CERTIFICATE Certificate No. Page Date of Issue UL-EU-01303-A3 2/3 2018-10-04 Model Details: X-2213795-X,X-2213831-X,X-2213837-X,X-2213858-X,X-2328823-X,X-2329013-X for aesthetic differences that do not affect ratings or attributes shown in features : characteristic Additional Information: This Certificate replaces earlier issued UL-EU Certificate No. UL-EU-01303-A2-M1 due to: 1. Addition of Dome Models X-2328823-X (80 mm) and X-2329013-X (40 mm) to be used on Module Base (80mm) X-2213831-X & Module Base (40mm) X-2213837-X respectively to create an enclosure. Addition of new Factory Certification Body UL International Demko A/S Borupvang 5A 2750 Ballerup Denmark This is to certify that representative sample(s) of the Product described herein ("Certified Product") have been investigated and found in compliance with the Standard(s) indicated on this Certificate, in accordance with the UL-EU Requirements. The designated Certificate holder is entitled to use the UL-EU Mark for the Certified Product manufactured at the production site(s) identified above, in accordance with the UL-EU Mark Service Agreement, including without limitation the UL-EU Mark Testing and Certification Services Service Terms. Only those Products bearing the UL-EU Mark for Europe should be considered as being covered by UL's UL-EU Mark Service. This Certificate shall remain valid through the expiration date, unless terminated earlier in accordance with the Service Agreement including without limitation if the Standard(s) identified on this Certificate is amended or withdrawn prior the expiration date. Appendix UL-EU CERTIFICATE Certificate No. Page Date of Issue UL-EU-01303-A3 3/3 2018-10-04 Certification Mark UL-EU Mark The UL-EU Mark, as displayed below, shall appear on certified products only. Minimum size is not specified, as long as the Mark is legible. The following is suggested. The minimum height of the registered trademark symbol ® shall be 1 mm. When the overall diameter of the UL-EU Mark is less than 9.5 mm, the trademark symbol may be omitted if it is not legible to the naked eye. The UL-EU Mark may appear on a label, nameplate, or may be cast, stamped or molded into the product. When appearing on a label or nameplate, the Manufacturer's name or trademark along with a model number are also required on that same label or nameplate. If cast, stamped or molded, the Manufacturer's name or trademark and model number shall also appear elsewhere on the product. All content shall be in accordance with the details provided on this UL-EU Certificate. PROCUREMENT The Production site may reproduce the Mark or obtain it from a UL authorized supplier. The list of UL authorized suppliers can be found on UL's online directory at www.ul.com Certification Body UL International Demko A/S Borupyang 5A 2750 Ballerup Denmark This is to certify that representative sample(s) of the Product described herein ("Certified Product") have been investigated and found in compliance with the Standard(s) indicated on this Certificate, in accordance with the UL-EU Requirements. The designated Certificate holder is entitled to use the UL-EU Mark for the Certified Product manufactured at the production site(s) identified above, in accordance with the UL-EU Mark Service Agreement, including without limitation the UL-EU Mark Testing and Certification Services Service Terms. Only those Products bearing the UL-EU Mark for Europe should be considered as being covered by UL's UL-EU Mark Service. 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