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HC-STAK 25 HV INTERCONNECTION SYSTEM HIGH-VOLTAGE AUTOMOTIVE INTERCONNECTION TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System High-Voltage Automotive Interconnection HC-STAK 25 HV Interconnection System The HC-STAK 25 high-voltage (HV) interconnection system is specifically designed to support the increased connectivity requirements in high-voltage interconnection systems of hybrid and all-electric vehicles. It provides a safer and reliable connection Product highlights • Suitable for connector voltage levels up to 1,000 VDC • Very compact dimensions 50 x 57 x 116 mm between the HV battery and the inverter or power • Wire range from 25 mm2 to 50 mm2 distribution / e-motor. • Current capability 257 A at 85°C (50 mm2) • Connector options 90° plug and 180° header • Multiple contact points up to 40 per circuit • Double-ended fork contact • Vibration level USCAR V1 Typical applications Hybrid and electric vehicle powertrains: • HV battery and inverter • Power distribution / e-motor. For more information visit our websites HC-STAK 25 interconnection system features a high HC-STAK 25 HV Interconnection System performance interconnection system that is both te.com/HC-STAK scalable and capable of reliable high-power Hybrid & Electric Mobility Solutions distribution to each aggregate throughout the lifetime te.com/hems of the vehicle. A noteworthy double ended-fork terminal system provides a low contact resistance arrangement while meeting sealing, shielding, and touch-safe requirements in a very compact package. It has the flexibility to interconnect with a wide range of conductor cross-sections, geometry, and materials. Page 2 Next-Generation Mobility High-Voltage Connectivity Solutions te.com/next-gen-mobility Connectivity Solutions - From the Charging Inlet through the Battery to the E-Motor te.com/electrifying-a-movement TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System HC-STAK 25 HV Interconnection System HV Interconnection Systems HC-STAK 25 2 p hi – Plug 90° Applications • Inverter • HV Battery • E-motor Technical Features Poles: 2 Terminal Size / System: 2.5 mm / Fork contact Conductor Cross-Sections: 25 mm2 – 50 mm2 Wire Type: Shielded Drawing 2349157 * Tab Size: 42.4 mm x 2.5 mm x 23 mm Voltage Rating: 1,000 VDC Temperature Range: -40°C up to 125°C Current Carrying Capability: 257 A at 85°C (50 mm2) IP Rating, Mated: IP6K7, IP6K9K Plug Sub-Assembly Tab Contact Inner Ferrule Ferrule Sleeve Outer Ferrule Cable Seal/ TPA Collet Retainer IP Rating, Unmated: IP2XB HV Interlock Option: Shunted in Plug Latch Access Type: Lever CPA: Yes Fire Classification: V0 (Inner Housing) Vibration Level: USCAR-2 Class V1 Shielding / Options: Yes Available Codings: A, B Product Specification: 108-160108 Application Specification: 114-162001 TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System  Page 3 HV Interconnection Systems HC-STAK 25 HV Interconnection System HC-STAK 25 2p hi – Header Applications • Inverter • HV Battery • E-motor Technical Features Poles: 2 Terminal Size / System: 2.5 mm / Fork contact Conductor Cross-Sections: 25 mm2 – 50 mm2 Wire Type: Shielded Drawing 2379307 * Voltage Rating: 1,000 VDC Temperature Range: -40°C up to 125°C Current Carrying Capability: 257 A at 85°C (50 mm2) IP Rating, Mated: IP6K7, IP6K9K IP Rating, Unmated: IP2XB HV Interlock Option: Yes Latch Access Type: Lever Fire Classification: V0 Vibration Level: USCAR-2 Class V1 Shielding / Options: Yes Available Codings: A, B Product Specification: 108-160108 Application Specification: 408-160030 Inner Housing: 2359563-1 Interface Drawing: 2343034 Page 4 TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System HC-STAK 25 HV Interconnection System NOTES TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System  Page 5 www.TE.com TE CONNECTIVITY ONLINE TE.com offers an enhanced digital experience, with more than 250,000 parts profiled. The site has deep, rich product data and easier access to tools and services. Other offerings include improved search and navigation and knowledge and idea sharing. HYBRID & ELECTRIC MOBILITY APPLICATION Learn more about TE Connectivity’s (TE’s) hybrid and electric mobility solutions and applications under: www.te.com/hybrid-electric-mobility PRODUCT INFORMATION Search for a specific product by category, part number or document number. www.TE.com STAY CONNECTED You can rely on TE’s PIC Team to answer your general or technical questions. To contact a PIC representative, visit www.TE.com/support-center Page 6 TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System CONTACT | IMPRINT HC-STAK 25 HV Interconnection System CONTACT | IMPRINT EUROPE UNITED STATES SOUTH AMERICA AFRICA Germany United States – Harrisburg South America Product Information Center: Phone: +800 0440-5100 Fax: +49 6251-133-1988 Product Information Center: Phone: +1 800-522-6752 Fax: +1 717-986-7575 Phone: +54 11-4733-2015 Fax: +54 11-4733-2083 South Africa – Port Elizabeth Australia – Sydney People’s Republic of China People’s Republic of China Korea – Seoul Product Information Center: Phone: +61 2-9840-8200 Fax: +61 2-9634-6188 Hong Kong Phone: +852 2738-8731 Fax: +852 2735-0243 Shanghai Phone: +86 21-3398-0000 Fax: +86 21-3398-1999 Phone: +82 2-3415-4500 Fax: +82 2-3486-3810 Phone: +27 41-503-4500 Fax: +27 41-581-0440 ASIA / PACIFIC DISCLAIMER This document reflects the state-of-the-art result of the work of TE Connectivity (TE). While TE has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is errorfree, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The document is subject to change without notice. Consult TE for the latest dimensions and design specifications. TRADEMARKS HC-STAK, TE, TE Connectivity, TE connectivity (logo), and EVERY CONNECTION COUNTS are trademarks owned or licensed by the TE Connectivity Ltd. family of companies. USCAR is a trademark. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners. COPYRIGHT © 2021 TE Connectivity | All rights reserved. 7-1773984-6 | Published 01-2021 TE Connectivity Germany GmbH Ampèrestrasse 12–14 64625 Bensheim | Germany TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System  Page 7 TE AUTOMOTIVE /// HC-STAK 25 HV Interconnection System