3-1534799-3

METRIC Catalogue 1654742 Rast 2.5 Dimensions are millimetres over inches Revised 5-04 Table of Contents 1 AMP DUOPLUG 2.5 Connector System Rast 2.5 Introduction and Technical Features ………………………………………1002, 1003 Indirect and Direct Connection 2.5mm Centerline…………………………………1004 Female Connectors …………………………………………………………………1005 Female Connectors, Selectively Loaded …………………………………………1006 Direct Connection 2.5mm Centerline ………………………………………………1007 Female Connectors, Interior Locking ………………………………………………1008 Female Connectors, Side Locking …………………………………………………1009 Tab Headers 180° ……………………………………………………………1010, 1011 Direct Connection, PC Board Frame ………………………………………1012, 1013 AMP DUOPLUG 2.5 Mark II Connector System Introduction and Technical Features ………………………………………1014, 1015 Indirect and Direct Connection 2.5mm Centerline…………………………………1016 Technical Data …………………………………………………………………1017-1019 Keying Plan ……………………………………………………………………………1020 Female Connector Geometry ………………………………………………………1020 Female Connectors …………………………………………………………………1021 Tab Headers 180° ……………………………………………………………1022-1024 PC Board Frame ………………………………………………………………1025, 1026 AMP DUOPLUG 2.5 Power Connector System Introduction and Technical Features ………………………………………1027, 1028 Indirect and Direct Connection 5.0mm Centerline…………………………………1029 Technical Data …………………………………………………………………1030, 1031 Keying Plan ……………………………………………………………………………1032 Female Connectors ……………………………………………………………1033, 1034 Tab Headers 180° ……………………………………………………………………1035 PC Board Frame ………………………………………………………………………1036 1001 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Introduction AMP DUOPLUG 2.5 Connector System for Wire-to-Board Applications The AMP DUOPLUG 2.5 Connector System offers a complete printed circuit board system which is suitable for edge as well as female to header applications using the same female part. The top of the female contact is provided with an IDC slot, a technique which permits high speed wire termination. Application tooling specially developed for this system can produce cable assemblies with connectors at one or both ends. The connector keying is produced with a cutting unit on the application tooling machine. Applications ■ Household Appliances ■ Consumer Electronics ■ Telecommunication Industry Technical Data ■ Automotive Industry ■ Vending Machines No. of Positions: 3- to 20-positions 3- to 12-positions Wire Range (DGB I): 0.22mm2, 7 stranded 0.35mm2, 12 stranded ■ Measuring Devices and others Centerline: 2.5 mm Wire Range (DGB II): 0.35mm2, 7 stranded Termination Technique: Insulation Displacement Technique Temperature Range: –40 °C up to +110 °C Housing Material: PBT-GF, PA 6.6 GF Contact Material: CuSn (CuZn) Phosphor Bronze (Brass) Contact Finish: Female pre-tinned Male post-tinned Current Voltage: 63 V (250 V) Insulation Hardness: Shore A 92±3 Flammability Rating: acc. UL 94 V-0 AMP Product Specification: 108-18056 / 108-20238 AMP Application Specification: 114-18049 Current Rating: max. 2 A Insulation Diameter: 1.2-1.4mm Contact Resistance: ≤10 mΩ PC Board Thickness: 1.5mm 1002 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Technical Features 1 Product Features Rast 2.5 ■ Connector system for rationalised production ■ High production rate with no rejects ■ One-piece and two-piece connector system 2 ■ Keyable female part 3 ■ Contacts protected against damage ■ Controllable wire insertion ■ Wire strain relief provided by cover ■ Defined wire insertion depth ■ Customer specific version of header 4 1 ■ Protection provided by three side walls 5 6 ■ Designed according to RAST 2.5 Specification ■ VDE Tested acc. to: DIN VDE 0627/9.91 and DIN EN 60998, Part 2–3 -Reg. No. 1508 1 Very good contact protection in order to avoid any stubbing problems. 3 Reliable locking feature of every single contact assures proper strain relief. 2 Termination of the wire via metal stuffer of the tooling which guarantees a defined position of the wire in the IDC-slot of the contact. 4 Contact suitable for 7- and 12-stranded wire. 6 Connector design suitable for one-piece as well as for two-piece connection. 5 Cutting of the keying in accordance to customer’s demand during the termination process. 1003 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Indirect and Direct Connection, 2.5 mm Centerline Direct Connection, 2.5 mm Centerline 5 1 1 Cover 6 2 Wire 2 3 Connector Front Side 7 4 Keying 5 Tab Header 6 Keying 3 4 7 PC Board 1.5mm thick Indirect Connection, 2.5 mm Centerline 5 1 1 Cover 6 2 2 Wire 7 3 Connector Front Side 4 Keying 5 Tab Header 4 3 8 6 Tab Contact (1.5mm x 0.6mm) 7 Keying 8 PC Board 1.5mm thick Technical Data No. of Positions: 3- to 20-positions IDC Contact DGB II: 0.32-0.35mm2, 7 strands Flammability Rating: UL 94 V-0 Contact Resistance: ≤10 mΩ Centerline: 2.5 mm (selective loading possible) Insulation Diameter: Nominal size 1.3mm VDE Tested acc. to: DIN VDE 0627/9.91 and DIN EN 60998, Part 2-3 Nominal Voltage: Fully loaded, 63 V Selectively loaded, 250 V Keying: Variable, because there is a row of keying ribs on the front side of the connector. Ribs removed during application according to requirements. Temperature Range: –40 °C up to +110 °C Termination Technique: Insulation Displacement Technique Wire Size Range: IDC Contact DGB I: 0.22-0.25mm2, 7 strands 0.32-0.35mm2, 12 strands Solid wire 0.40-0.50mm diameter Insulation Hardness: Shore A 92 ±3 Contact Material: Phosphor Bronze (Brass) Contact Finish: Female pre-tinned Male post-tinned Housing Material: PBT-GF, PA 6.6 GF Current Carrying Capacity: max. 2 A AMP Product Specification: 108-18056 AMP Application Specification: 114-18049 Packaging Specification: 107-18026 1004 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Female Connectors 1 B Rast 2.5 A 2.5 7.35 0.75 10.1 3.5 5.0 6.0 5.3 6.6 No. of Positions Dimensions (mm) Part Numbers Wire Ranges DGB II 1) Colour Natural DGB II 1) Colour Natural 2) Package Quantity A B DGB I 1) Colour Grey 3 5.0 9.9 3-829868-3 1-966194-3 1-966504-3 4.480 4 7.5 12.4 3-829868-4 1-966194-4 1-966504-4 3.640 5 10.0 14.9 3-829868-5 1-966194-5 1-966504-5 3.080 6 12.5 17.4 3-829868-6 1-966194-6 1-966504-6 2.800 7 15.0 19.9 3-829868-7 1-966194-7 1-966504-7 2.240 8 17.5 22.4 3-829868-8 1-966194-8 1-966504-8 2.240 9 20.0 24.9 3-829868-9 1-966194-9 1-966504-9 1.860 10 22.5 27.4 3-829868-0 1-966194-0 1-966504-0 1.680 11 25.0 29.9 3-829869-1 1-966195-1 1-966505-1 1.680 12 27.5 32.4 3-829869-2 1-966195-2 1-966505-2 1.400 13 30.0 34.9 3-829869-3 1-966195-3 1-966505-3 1.400 14 32.5 37.4 3-829869-4 1-966195-4 1-966505-4 1.400 15 35.0 39.9 3-829869-5 1-966195-5 1-966505-5 1.120 16 37.5 42.4 3-829869-6 1-966195-6 1-966505-6 1.120 17 40.0 44.9 3-829869-7 1-966195-7 1-966505-7 1.120 18 42.5 47.4 3-829869-8 1-966195-8 1-966505-8 1.120 19 45.0 49.9 3-829869-9 1-966195-9 1-966505-9 4.840 20 47.5 52.4 3-829869-0 1-966195-0 1-966505-0 4.840 1) Wire Range: DGB I: 7 x Ø 0.20 = 0.22 mm2 12 x Ø 0.20 = 0.35 mm2 DGB II: 7 x Ø 0.25 = 0.35 mm2 2) Versions for higher ambient temperature 1005 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Female Connectors, Selectively Loaded B A 2.5 7.35 0.75 10.1 3.5 5.0 6.0 5.3 6.6 Part Numbers Wire Ranges Dimensions (mm) No. of Positions A B DGB I 1) Colour Grey DGB II 1) Colour Natural Package Quantity 3 5.0 9.9 3-966480-3 1-966842-3 4.480 5 10.0 14.9 3-966480-5 1-966842-5 3.080 7 15.0 19.9 3-966480-7 1-966842-7 2.240 9 20.0 24.9 3-966480-9 1-966842-9 1.860 11 25.0 29.9 3-966481-1 1-966843-1 1.680 13 30.0 34.9 3-966481-3 1-966843-3 1.400 15 35.0 39.9 3-966481-5 1-966843-5 1.120 17 40.0 44.9 3-966481-7 1-966843-7 1.120 19 45.0 49.9 3-966481-9 1-966843-9 4.840 1) Wire Range: DGB I: 7 x Ø 0.20 = 0.22 mm2 12 x Ø 0.20 = 0.35 mm2 DGB II: 7 x Ø 0.25 = 0.35 mm2 2) Versions for higher ambient temperature 1006 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Direct Connection, 2.5 mm Centerline 1 5 1 Rast 2.5 Direct Connection, Interior Locking 2.5 mm Centerline 7 1 Cover 2 Wire 3 Connector Front Side 4 Keying 5 Interior Locking Latch 6 Keying Rib 7 Polarisation Rib between cavities 4 3 2 8 6 8 PC Board 1.5mm thick Direct Connection, Side Locking 2.5 mm Centerline 6 1 1 Cover 2 Wire 3 Connector Front Side 4 Keying 5 Side Locking Latch 6 Polarisation Rib between cavities 4 3 2 5 7 7 PC Board 1.5mm thick Technical Data No. of Positions: 3- to 20-positions 3- to 12-positions Centerline: 2.5 mm (selective loading possible) Termination Technique: Insulation Displacement Technique Wire Size Range: IDC Contact DGB I: 0.22-0.25mm2, 7 strands 0.32-0.35mm2, 12 strands Solid wire 0.40-0.50mm diameter IDC Contact DGB II: 0.32-0.35mm2, 7 strands Flammability Rating: UL 94 V-0 Contact Resistance: ≤10 mΩ Insulation Diameter: Nominal size 1.3mm VDE Tested acc. to: DIN VDE 0627/9.91 and DIN EN 60998, Part 2-3 Nominal Voltage: Fully loaded, 63 V Selectively loaded, 250 V Keying: Variable, because there is a row of keying ribs on the front side of the connector. Ribs removed during application according to requirements. Temperature Range: –40 °C up to +110 °C Insulation Hardness: Shore A 92 ±3 Contact Material: Phosphor Bronze (Brass) Contact Finish: Female pre-tinned Male post-tinned Housing Material: PBT-GF, PA 6.6 GF Current Carrying Capacity: max. 2 A AMP Product Specification: 108-18056 / 108-20238 AMP Application Specification: 114-18049 Packaging Specification: 107-18026 / 107-20237 1007 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Female Connector, Interior Locking B A 7.35 6.0 5.0 3.5 10.1 0.75 2.5 5.3 6.6 No. of Positions Dimensions (mm) A B Part Number Polarisation Ribs Between Pos. Empty Pos. Package Quantity 2 5.0 9.9 1-1355181-2 — — 4480 3 10.0 14.9 1-1355181-3 — — 3080 4 12.5 17.4 1-1355181-4 — — 2800 5 15.0 19.9 1-1355181-5 — — 2240 1-1355181-6 — — 2240 2-1355181-6 3-4 — 1960 1-1355181-7 — — 1680 1-1355181-8 — — 1680 2-1355181-8 3-4 — 1680 1-1355181-9 — — 1680 2-1355181-9 4-5 — 1680 1-1355181-0 — — 1400 6 17.5 22.4 7 20.0 24.9 8 22.5 27.4 9 10 11 25.0 29.9 27.5 32.4 30.0 34.9 1-1534557-0 * 4-5 3-5 1400 2-1534557-0 * 4-5 8-10 1400 1-1355182-1 — — 1400 1-1355182-2 — — 1400 12 32.5 37.4 2-1355182-2 3-4 — 1400 13 35.0 39.9 1-1355182-3 — — 1120 14 37.5 42.4 1-1355182-4 — — 1120 15 40.0 44.9 1-1355182-5 — — 1120 16 45.5 47.4 1-1355182-6 — — 1120 17 45.0 49.9 1-1355182-7 — — 840 18 47.5 52.4 1-1355182-8 — — 840 * Special version selective loaded 1008 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Female Connector, Side Locking 1 B A 7.35 2.5 6.0 5.0 3.5 10.1 0.75 Rast 2.5 5.3 6.6 Fully Loaded No. of Positions Dimensions (mm) A B Part Number Colour Polarisation Ribs Between Pos. Package Quantity 4480 3 5.0 9.9 0-284865-3 Black 2-3 4 7.5 12.4 0-284865-4 Black 1-2 3640 0-284865-5 Black 2-3 3080 5 10.0 14.9 6 12.5 17.4 7 15.0 19.9 8 17.5 22.4 9 20.0 24.9 10 22.5 27.4 12 27.5 32.4 14 32.5 37.4 2-284865-5 Red 3-4 3080 0-284865-6 Black 2-3 2800 0-284865-7 Black 2-4 2240 0-284865-8 Black 2-5 2240 2-284865-8 Red 3-4 2240 0-284865-9 Black 2-3 1960 1-284865-0 Black 2-3 1680 2-284865-0 Red 9-10 1680 1-284865-2 Black 2-3 1400 2-284865-2 Red 11-12 1400 1-284865-4 Black 13-14 1400 Selectively Loaded No. of Positions Dimensions (mm) A B 8 17.5 22.4 Part Number Colour Polarisation Ribs Between Pos. Empty Pos. Package Quantity 0-284866-8 Blue 2-3 2-5 2240 2-284866-8 Green 2-3 2 2240 9 20.0 24.9 0-284866-9 Blue 2-3 2-5-8 1960 10 22.5 27.4 1-284866-0 Blue 2-3 9 1680 12 27.5 32.4 1-284866-2 Blue 2-3 2-5-8-10 1400 1009 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Tab Header 180° 9.2 15.7 13.6 A B PC Board Layout 1 3 2.5 ±0.05 Solder Side View. 1 First Cavity for uneven numbered positions 3.75 ±0.05 2 First Cavity for even numbered positions 2 3 Last Cavity 1.9 +0.1 1.0 +0.1 1010 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Tab Header 180° (continued) Dimensions (mm) 1 Part Number Colour Keying between Cavity Number Package Quantity A B 3 5.0 10.15 natural – 1-829866-3 416 3 5.0 10.15 grey – 2-829866-3 416 3 5.0 10.15 grey 1/2 3-829866-3 416 4 7.5 12.65 natural – 1-829866-4 352 4 7.5 12.65 grey – 2-829866-4 352 5 10.0 15.15 natural – 1-829866-5 300 5 10.0 15.15 grey – 2-829866-5 300 5 10.0 15.15 grey 3/4 3-829866-5 300 5 10.0 15.15 grey 4/5 4-829866-5 300 6 12.5 17.65 natural – 1-829866-6 256 6 12.5 17.65 grey – 2-829866-6 256 7 15.0 20.15 natural – 1-829866-7 224 7 15.0 20.15 grey – 2-829866-7 224 7 15.0 20.15 grey 3/4 3-829866-7 224 8 17.5 22.65 natural – 1-829866-8 196 8 17.5 22.65 grey – 2-829866-8 196 9 20.0 25.15 natural – 1-829866-9 180 9 20.0 25.15 grey – 2-829866-9 180 10 22.5 27.65 natural – 1-829866-0 168 10 22.5 27.65 grey – 2-829866-0 168 11 25.0 30.15 natural – 1-829867-1 150 11 25.0 30.15 grey – 2-829867-1 150 12 27.5 32.65 natural – 1-829867-2 140 12 27.5 32.65 grey – 2-829867-2 140 13 30.0 35.15 natural – 1-829867-3 140 13 30.0 35.15 grey – 2-829867-3 140 14 32.5 37.65 natural – 1-829867-4 128 14 32.5 37.65 grey – 2-829867-4 128 15 35.0 40.15 natural – 1-829867-5 120 15 35.0 40.15 grey – 2-829867-5 120 16 37.5 42.65 natural – 1-829867-6 112 16 37.5 42.65 grey – 2-829867-6 112 17 40.0 45.15 natural – 1-829867-7 104 17 40.0 45.15 grey – 2-829867-7 104 18 42.5 47.65 natural – 1-829867-8 102 18 42.5 47.65 grey – 2-829867-8 102 19 45.0 50.15 natural – 1-829867-9 96 19 45.0 50.15 grey – 2-829867-9 96 20 47.5 52.65 natural – 1-829867-0 90 20 47.5 52.65 grey – 2-829867-0 90 Tab Header Rast 2.5 No. of Positions Preferred Types are printed bold Note: Additional Keying available on request. 1011 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Direct Connection, PC Board Frame PC Board Layout (Interior Locking) Special Version for 2 pos. Connector A-5 2.5 1.7-0.2 0.1 0.85 ±0.05 0.75 ±0.05 5 (2.3+0.1) 2.2-0.1 0.2 0.1 6.5 min R (min. 4.5) 2.7 (2.2+0.1) 1.5 0.5 2.2-0.1 6.5 min 0.1 0.7+0.1 0.1 2.7 (2.2+0.1) 2.7 1.8 2.5 ° 30 0.1 0.7+0.1 1.3+0.1 4.3 4 3.8+0.1 0.1 0.1 1.25 +0.1 A+3.5 -0 PC Board Layout (Side Locking) A (1.75) 2.0 min 2.5 PITCH +0.2 1.7 -0 +0.1 2.5 -0 5.1 -0 +0.1 0.7 ±0.2 R TY 0.2 P +0.1 0.5 -0 0.8 x 45° (TYP x 4) +0.1 0.7 -0 B 1012 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Connector System for Wire-to-Board Systems METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches PC Board Frame (continued) Dimensions (mm) 1 Part Number Colour Keying between Cavity Number Package Quantity A B 3 5.0 10.1 black – 1-964575-3 300 4 7.5 12.6 black – 1-964575-4 300 4 7.5 12.6 black 1/2 2-964575-4 300 4 7.5 12.6 black 2/3 3-964575-4 300 4 7.5 12.6 black 3/4 4-964575-4 300 5 10.0 15.1 black – 1-964575-5 300 5 10.0 15.1 black 3/4 2-964575-5 300 5 10.0 15.1 black 1/2, 4/5 3-964575-5 300 6 12.5 17.6 black – 1-964575-6 300 6 12.5 17.6 black 3/4, 5/6 2-964575-6 300 6 12.5 17.6 black 3/4, 4/5 3-964575-6 300 7 15.0 20.1 black – 1-964575-7 300 7 15.0 20.1 black 3/4 2-964575-7 300 7 15.0 20.1 black 1/2, 4/5, 6/7 3-964575-7 300 7 15.0 20.1 natural 1/2, 4/5, 6/7 4-964575-7 300 8 17.5 22.6 black – 1-964575-8 300 8 17.5 22.6 black 1/2, 2/3, 3/4, 7/8, 8/– 2-964575-8 300 9 20.0 25.1 black – 1-964575-9 300 PC Board Frame 9 20.0 25.1 black 2/3, 3/4, 8/9 2-964575-9 300 10 22.5 27.6 black – 1-964575-0 300 10 22.5 27.6 black –/1, 1/2, 2/3, 4/5, 7/8, 8/9, 10/– 3-964575-0 300 11 25.0 30.1 black – 1-964576-1 300 11 25.0 30.1 black 1/2, 2/3, 4/5, 6/7 2-964576-1 300 12 27.5 32.6 black – 1-964576-2 300 12 27.5 32.6 black 10/11 2-964576-2 300 12 27.5 32.6 natural 10/11 3-964576-2 300 12 27.5 32.6 black 5/6, 6/7, 7/8, 8/9, 9/10, 10/11, 11/12 4-964576-2 300 12 27.5 32.6 natural 2/3, 3/4, 4/5, 8/9, 9/10, 10/11, 11/12 5-964576-2 300 12 27.5 32.6 natural – 6-964576-2 300 13 30.0 35.1 black – 1-964576-3 300 15 35.0 40.1 black –/1, 3/4, 6/7, 8/9, 9/10, 13/14, 14/15, 15/– 2-964576-5 300 17 40.0 45.1 black 3/4, 17/– 2-964576-7 300 Rast 2.5 No. of Positions Preferred Types are printed bold Note: Additional No. of Positions and Keying available on request. 1013 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Introduction Applications ■ Household Appliances ■ Small Appliances ■ Gambling Machines ■ Consumer Electronics ■ Telecommunications Industry ■ Automotive Industry ■ Vending Machines ■ Measuring Devices and Others Tyco Electronics’ newly developed AMP DUOPLUG 2.5 Mark II IDC connector system merges decades of experience in IDC technology, with the latest materials, processes and processing equipment. The design is based on the RAST 2.5 Standard as a direct and indirect connecting system for the PC board and component applications. The female connectors fit in existing RAST 2.5 headers and frames. The twisted contact, the design of the contact zone and the two IDC slots guarantee safe functioning and a current rating up to 2 A. The 7- and 12-stranded conductors are suitable for a wire range of 0.22 up to 0.35 mm2 (AWG 24 up to AWG 22, AWM Style 1569/1007) with a max. insulation diameter of 1.6 mm. We offer a complete range of termination equipment from the hand tool to the modular, fully-automatic IHM Mark III machine. The connector keying and colour marking is done with units on the workstation. AMP DUOPLUG 2.5 Mark II and AMP DUOPLUG Power can be processed with minimal set-up times on the same workstation. The cover provides very good contact protection and has openings for easy electrical inspection. 1014 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Technical Features 1 Product Features 5 ■ For PC board and electrical component applications ■ Designed according to RAST 2.5 Standard 8 Rast 2.5 ■ IDC connector system for harness production 7 3 ■ 2.5 mm Centerline ■ Openings in cover for electrical tests ■ Excellent contact protection ■ Keyable female connector ■ Chainable products for optimal handling in logistics and manufacturing ■ Special Version Optional internal locking for secure retention to PC board without use of frame ■ -Approval-No. 40003624 4 1 ■ UL recognised under File No. E 28476 6 2 Reg.-No. 1702000-1431-0046 / 17189 1 Twisted contact provides high contact force without excessive mating force. 4 Contacts are suitable for 7-stranded and multistranded wire. 2 Very good contact protection eliminates stubbing problems. 5 Cover provides contact protection. 3 Wires are terminated via metal stuffer in tooling which ensures proper positioning of the wire in the IDC slot of contact. 7 Openings in cover for electrical inspection. 8 Optional colour marking can be done during the termination process. 6 Cutting of the keying ribs, in accordance to customers demand, is done during the termination process. 1015 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Indirect and Direct Connection, 2.5 mm Centerline Indirect Connection, 2.5 mm Centerline 1 2 1 Cover 2 Wire 3 Keying Ribs 4 Tab Header 3 5 Tab Contact (1.5 x 0.6 mm) 6 Keying 7 PC Board 5 4 6 7 Direct Connection, 2.5 mm Centerline 1 2 1 Cover 2 Wire 3 Keying Ribs 3 4 PC Board Frame 5 Keying 6 PC Board 4 6 5 1016 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Technical Data 1 Rast 2.5 No. of Positions: 3- to 20-positions Temperature Range: –40 °C up to +110 °C Insulation Diameter: 1.2–1.6 mm Centerline: 2.5 mm, adjacent with loss of pitch Current Rating: 2 A max. PC Board Thickness: 1.5 ±0.14 mm Current Voltage: 50 V fully loaded, 250 V selectively loaded Approval: Housing Material: PA 6 GF (Polyamide) Flammability Rating: UL 94 V-2 Track Resistance: PTI 250 Insulation Resistance: >5 mΩ Housing Colour: natural Air and Creepage Distance: 1 mm fully loaded, >3.2 mm selectively loaded Mating Force per Contact on Steel Gauge: 6 N max. Unmating Force per Contact: 0.7 N min. Colour Marking/Key Coding: done by termination equipment Wire Size Range: 0.22–0.35 mm2 (AWG 24–22, AWM Style 1569/1007) Contact Material: Phosphor Bronze (CuSn) Composition of Conductors: 7- and 12-stranded Contact Finish: tin plated Insulation Hardness: Shore A 92 ±3 • VDE-Approval-No. 40003624 • VDE-Reg.-No. 1702000-1431-0046/17189 • UL File E 28476 Product Specification: 108-18785 Packaging Specification: 107-18068 Application Specification: 114-18467 1017 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Performance Diagrams Technical Data Cause of Temperature Rise 14 ■ Female Connector, 1 20 Positions 12 Current Temperature (T/ K) Part-No. 3-1534797-0 ■ Material and Finish Housing Material: PA 6 GF, acc. UL 94 V-2 Contact Material: Phosphor Bronze (CuSn) 10 2 8 6 4 2 Contact Finish: tin plated 0 0 0.5 1.0 1.5 2.0 2.5 Current Rating (I /A) ■ Wire Range: 0.22 mm2 (7-strands, tin plated) 0.35 mm2 (12-strands, tin plated) Derating Curve 2.5 2 2.0 Current Rating (I /A) 1 ■ Counter Part PC Board: one side coated Pad: 0.35 µm x 1.9 mm, Copper, HAL, tin plated 1.5 1.0 0.5 0 ■ Measurement Construction: (1): 0.22 mm2 (2): 0.35 mm2 0 50 100 150 Ambient Temperature (t /°C) 1018 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Performance Diagrams (continued) Technical Data 1 Cause of Temperature Rise Rast 2.5 12 ■ Female Connector, 2 20 Positions 1 10 Current Temperature (T/ K) Part-No. 3-1534797-0 ■ Material and Finish Housing Material: PA 6 GF, acc. UL 94 V-2 Contact Material: Phosphor Bronze (CuSn) 8 6 4 2 Contact Finish: tin plated 0 0 0.5 1.0 1.5 2.0 2.5 Current Rating (I /A) ■ Wire Range: 0.22 mm2 (7-strands, tin plated) 0.35 mm2 (12-strands, tin plated) Derating Curve 2.5 2.0 Current Rating (I /A) 2 ■ Counter Part Tab Header Housing: PBT-GF, acc. UL 94 V-0 Pin: 1.5 x 0.6 mm, CuZn 30, tin plated 1 1.5 1.0 0.5 0 0 50 100 150 Ambient Temperature (t /°C) ■ Measurement Construction: (1): 0.22 mm2 (2): 0.35 mm2 1019 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Keying Plan and Female Connector Geometry Keying Plan Delivery Form with all Keying Ribs a b c d + + + No. of Pos. 1 Keying Example: 3/2 positions 2 3 a b 1 2 e f g h i j k 3 4 5 6 7 8 9 l m n o p q r s 10 11 12 13 14 15 16 17 18 b u t 19 20 c d + + + + + + + + + + + + R 2.5/1-3a R 2.5/1-3b R 2.5/1-3c R 2.5/1-3d a Housing, selectively loaded d + + + + + + + + + + + + + + + + + + + + a Housing, fully loaded c b c d ++ ++ ++ ++ R 2.5/2-2a R 2.5/2-2b R 2.5/2-2c R 2.5/2-2d Keying is done by unit during application process. AMP DUOPLUG 2,5 Mark II Female Connector B A 2.5 13.85 10.8 10.05 7.3 1020 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Female Connectors 1 AMP DUOPLUG 2.5 Mark II Female Connectors Rast 2.5 Dimensions (mm) No. of Positions A Housing Material: GWT, 750 °C ✱ Contact Material Housing Colour: Natural Contact Finish Keying B Part Number Package Quantity 3 5.0 9.9 R2.5/1-3-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-3 15,400 4 7.5 12.4 R2.5/1-4-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-4 12,320 5 10.0 14.9 R2.5/1-5-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-5 10,472 6 12.5 17.4 R2.5/1-6-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-6 8,624 7 15.0 19.9 R2.5/1-7-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-7 7,392 8 17.5 22.4 R2.5/1-8-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-8 6,776 9 20.0 24.9 R2.5/1-9-0 PA 6 GF, V-2 CuSn, tin plated 3-1534796-9 6,160 10 22.5 27.4 R2.5/1-10- PA 6 GF, V-2 CuSn, tin plated 3-1534796-0 5,544 11 25.0 29.9 R2.5/1-11- PA 6 GF, V-2 CuSn, tin plated 3-1534797-1 12 27.5 32.4 R2.5/1-12- PA 6 GF, V-2 CuSn, tin plated 3-1534797-2 13 30.0 34.9 R2.5/1-13- PA 6 GF, V-2 CuSn, tin plated 3-1534797-3 14 32.5 37.4 R2.5/1-14- PA 6 GF, V-2 CuSn, tin plated 3-1534797-4 15 35.0 39.9 R2.5/1-15- PA 6 GF, V-2 CuSn, tin plated 3-1534797-5 16 37.5 42.4 R2.5/1-16- PA 6 GF, V-2 CuSn, tin plated 3-1534797-6 17 40.0 44.9 R2.5/1-17- PA 6 GF, V-2 CuSn, tin plated 3-1534797-7 18 42.5 47.4 R2.5/1-18- PA 6 GF, V-2 CuSn, tin plated 3-1534797-8 19 45.0 49.9 R2.5/1-19- PA 6 GF, V-2 CuSn, tin plated 3-1534797-9 20 47.5 52.4 R2.5/1-20- PA 6 GF, V-2 CuSn, tin plated 3-1534797-0 Selectively Loaded Housing Material: GWT, 750 °C ✱ Contact Material Housing Colour: Natural Contact Finish Dimensions (mm) No. of Positions 4,928 4,312 3,696 3,080 Part Number Package Quantity A B Keying 3 5.0 9.9 R2.5/2-2- PA 6 GF, V-2 CuSn, tin plated 3-1534798-3 15,400 5 10.0 14.9 R2.5/2-3- PA 6 GF, V-2 CuSn, tin plated 3-1534798-5 10,472 7 15.0 19.9 R2.5/2-4- PA 6 GF, V-2 CuSn, tin plated 3-1534798-7 7,392 110 25.0 29.9 R2.5/2-6- PA 6 GF, V-2 CuSn, tin plated 3-1534799-1 4,928 ✱) According IEC 60695-2-1/1; GWT (Glow Wire Test) 750 °C without flame, look VDE M-Test Report. Note: Additional variants on request. The connector keying and colour marking is done with the units on the workstation. 1021 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Tab Headers 180° AMP DUOPLUG 2.5 Mark II Tab Header 180° 9.2 15.7 13.6 B A 2.5 ±0.05 PC Board Layout 1 2.5 ±0.05 for AMP DUOPLUG 2.5 Tab Header, Loaded with Contacts, 2.5 mm Centerline 3 Solder Side View. 3.75 ±0.05 1 First uneven Cavity 2 First even Cavity 1.9 +0.1 3 Last Cavity 1.0 +0.1 2 1022 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Tab Headers 180° (continued) Dimensions (mm) No. of Positions 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number Housing Colour Keying Tab Header B 5.0 10.15 7.5 12.65 10.0 15.15 12.5 17.65 15.0 20.15 17.5 22.65 20.0 25.15 22.5 27.65 25.0 30.15 27.5 32.65 30.0 32.15 32.5 37.65 35.0 40.15 37.5 42.65 40.0 45.15 42.5 47.65 45.0 50.15 47.5 52.65 1 Package Quantity PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 PBT-GF, V-0 natural – 1-829866-3 grey – 2-829866-3 grey b 3-829866-3 natural – 1-829866-4 grey – 2-829866-4 natural d 1-829866-5 grey e 2-829966-5 grey – 3-829866-5 grey – 4-829866-5 natural – 1-829866-6 grey – 2-829966-6 natural – 1-829866-7 grey – 2-829966-7 grey d 3-829866-7 natural – 1-829866-8 grey – 2-829966-8 natural – 1-829866-9 grey – 2-829966-9 natural – 1-829866-0 grey – 2-829966-0 natural – 1-829867-1 grey – 2-829867-1 natural – 1-829867-2 grey – 2-829867-2 natural – 1-829867-3 grey – 2-829867-3 natural – 1-829867-4 grey – 2-829867-4 natural – 1-829867-5 grey – 2-829867-5 natural – 1-829867-6 grey – 2-829867-6 natural – 1-829867-7 grey – 2-829867-7 natural – 1-829867-8 grey – 2-829867-8 natural – 1-829867-9 grey – 2-829867-9 natural – 1-829867-0 grey – 2-829867-0 Rast 2.5 A Housing Material 416 352 300 256 224 196 180 168 150 140 140 128 120 112 104 102 96 90 Preferred Types are printed bold. Note: Additional keying variants available on request 1023 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Tab Headers 180° - Selectively Loaded Tab Header 180° for Use with Selectively Loaded AMP DUOPLUG 2.5 Mark II Housings 9.2 15.7 13.6 B A PC Board Layout 2 3 for AMP DUOPLUG 2.5 Tab Header, Loaded with Contacts, 5.0 mm Centerline 1 5.0 ±0.05 Solder Side View. 3.75 ±0.05 1 First uneven Cavity 2 First even Cavity 1.9 +0.1 3 Last Cavity Dimensions (mm) No. of Positions A 1024 1.0 +0.1 Tab Header Selectively Loaded Housing Material B Keying Housing Colour: Grey Part Number Package Quantity 3 5.0 10.15 R2.5/2-2- PBT-GF, V-0 1-1534787-3 416 5 10.0 15.15 R2.5/3-2- PBT-GF, V-0 1-1534787-5 300 7 15.0 20.15 R2.5/4-2- PBT-GF, V-0 1-1534787-7 224 9 20.0 25.15 R2.5/5-2- PBT-GF, V-0 1-1534787-9 180 11 25.0 30.15 R2.5/6-2- PBT-GF, V-0 1-1534788-1 150 13 30.0 35.15 R2.5/7-2- PBT-GF, V-0 1-1534788-3 140 15 35.0 40.15 R2.5/8-2- PBT-GF, V-0 1-1534788-5 120 17 40.0 45.15 R2.5/9-2- PBT-GF, V-0 1-1534788-7 104 Note: Additional keying variants available on request. Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 PC Board Frame 1 PC Board Frame Rast 2.5 B 15,0 A 9,2 PC Board Layout B +3.5 A min. 1.9 ±0.05 1.5 1.5 0.1 0.1 max. R 0.2 1.1 1.8 +0.1 min. 7.5 4.6 –0.1 3.0 +0.1 min. 1.0 1.25 min. 1.0 5.0 60° 60° (B –1.5) +0.1 B +0.05 1025 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG 2.5 Mark II IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 PC Board Frame (continued) Dimensions (mm) No. of Positions 3 4 5 6 7 8 9 10 11 12 Housing Material A B 5.0 10.1 7.5 12.6 10.0 15.1 12.5 17.6 15.0 20.1 17.5 22.6 20.0 25.1 22.5 27.6 25.0 30.1 27.5 32.6 Part Number Housing Colour Keying Tab Header PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 PA 6.6 GF, V-0 black – 1-964575-3 black – 1-964575-4 black b 2-964575-4 black c 3-964575-4 black d 4-964575-4 black – 1-964575-5 black d 2-964575-5 black b, e 3-964575-5 black – 1-964575-6 black d, f 2-964575-6 black d, e 3-964575-6 black – 1-964575-7 black d 2-964575-7 black b, e, g 3-964575-7 natural b, e, g 4-964575-7 black – 1-964575-8 black b, c, d, h 2-964575-8 black – 1-964575-9 black c, d, i 2-964575-9 black – 1-964575-0 black a, b, c, e, h, i, k 3-964575-0 black – 1-964576-1 black b, c, e, g 2-964576-1 black – 1-964576-2 black k 2-964576-2 natural k 3-964576-2 black f, g, h, i, j, k, l 4-964576-2 natural c, d, e, i, j, k, l 5-964576-2 natural – 6-964576-2 13 30.0 32.6 PA 6.6 GF, V-0 black – 1-964576-3 15 35.0 40.1 PA 6.6 GF, V-0 black a, d, g, i, j, n, o, p 2-964576-5 17 30.0 45.1 PA 6.6 GF, V-0 black d, r 2-964576-7 Preferred Types are printed bold. Note: Additional keying variants available on request 1026 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Introduction 1 Rast 2.5 Applications ■ Household Appliances ■ Small Appliances ■ Components ■ Gambling Machines ■ Heating The AMP DUOPLUG Power is a new economical IDC Connector System for safe and fast production of electrical connections. The design is based on the RAST 2.5 Standard as a direct and indirect connecting system for PC board and component applications. The female connectors fit in existing RAST 2.5 headers and frames. The twisted contact, the design of the contact zone and the two IDC slots ensure safe functioning and a current rating up to 6 A. The 7-stranded and multistranded conductors are suitable for a wire range of 0.35 mm2 up to 0.5 mm2 (AWG 22 up to AWG 20, AWM Style 1569/1007). The cover provides very good contact protection and has openings for easy electrical inspection. modular fully-automatic IHM Mark III machine. The connector keying and colour marking is done with units on the workstation. AMP DUOPLUG Power and AMP DUOPLUG 2.5 Mark II IDC connector systems are able to be processed with minimal set up time on the same workstation. We offer a complete range of termination equipment from the hand tool to the 1027 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Technical Features Product Features ■ IDC connector system for harness production 8 7 ■ For PC board and electrical component application ■ Designed according to RAST 2.5 Standard 3 5 ■ Low housing height ■ 5.0 mm Centerline ■ Excellent contact protection ■ Keyable female part ■ Chainable products for optimal handling in logistics and manufacturing ■ Special Version Optional internal locking for secure retention to PC board without use of frame ■ -Approval-No. 40003581 Reg.-No. 1702000-1431-0045 /11473 4 1 6 2 ■ UL recognised under File No. E 28476 1 Twisted contact provides high contact force without excessive mating force. 2 Very good contact protection eliminates stubbing problems. 3 Wires are terminated via metal stuffer in tooling which ensures proper positioning of the wire in the IDC slot of contact. 4 Contacts are suitable for 7-stranded and multistranded wire. 5 Cover provides contact protection. 7 Openings in cover for electrical inspection. 8 Optional colour marking can be done during the termination process. 6 Cutting of the keying ribs, in accordance to customers demand, is done during the termination process. 1028 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Indirect and Direct Connection, 5.0 mm Centerline 1 Indirect Connection, 5.0 mm Centerline Rast 2.5 1 2 1 Cover 2 Wire 3 Keying Ribs 4 Tab Header 3 5 Tab Contact (1.5 x 0.6 mm) 6 Keying 7 PC Board 5 6 4 7 Direct Connection, 5.0 mm Centerline 1 2 1 Cover 2 Wire 3 Keying Ribs 4 PC Board Frame 3 5 Keying 6 6 PC Board 5 4 1029 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Technical Data No. of Positions: 2- to 9-positions Current Rating: 6 A max. Centerline: 5.0 mm, adjacent Rated Voltage: 250 V Housing Material: PA 6.6 and PA 6 (Polyamide) Air and Creepage Distance: ≥3.2 mm Flammability Rating: UL 94 V-0 and UL 94 V-2 Mating Force per Contact on Steel Gauge: 6 N max. Track Resistance: PTI 250 Insulation Resistance: >5 mΩ Housing Colour: pale grey, natural Colour Marking/Key Coding: done by termination equipment Contact Material: CuNiSi Contact Finish: tin plated Temperature Range: –40 °C to +110 °C Unmating Force per Contact: 0.7 N min. Approval: • VDE-Approval-No. 40003581 • VDE-Reg.-No. 1702000-1431-0045/11473, • UL File E 28476 Product Specification: 108-18780 Packaging Specification: 107-18068 Application Specification: 114-18458 Wire Size Range: 0.35–0.5 mm2 (AWG 22–20, AWM Style 1569/1007) Composition of Conductors: 7-stranded and fine stranded Insulation Hardness: Shore A 92 ±3 Insulation Diameter: 1.2–2.4 mm PC Board Thickness: 1.5 ±0.14 mm 1030 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Performance Diagrams Technical Data 1 Cause of Temperature Rise 9 Positions Rast 2.5 ■ Female Connector, 35 Part-No. 394918-9 ■ Material and Finish Housing Material: PA 6.6, acc. UL 94 V-0 and PA 6, acc. UL 94 V-2 Contact Material: CuNiSi Contact Finish: tin plated Current Temperature (T/ K) 30 1 3 25 20 2 15 10 5 0 ■ Wire Range: 0.5 mm2, 16-strands 0 1 2 3 4 5 6 7 Current Rating (I /A) ■ Counter Part PC Board: Single side and double side coated Derating Curve Pad: 0.35 µm x 1.9 mm, Copper, HAL, tin plated 7 Tab Header: Pin 1.5 x 0.6 mm, CuZn 30, tin plated 3 6 2 ■ Measurement: (1): CEM1, single side coated (2): FR4, double side coated (3): PBT-GF, Tab Header Current Rating (I /A) 1 5 4 3 2 1 0 0 20 40 60 80 100 120 Ambient Temperature (t /°C) 1031 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Keying Plan 1394918-2 1534415-2 a b 1 c 1-1394918-2 1-1534415-2 d a 2 b 1 c c 1 1394918-3 1534415-3 a b 2-1394918-2 2-1534415-2 d a 2 1 1-1394918-3 1-1534415-3 d 2 e f a 3 b c 1 b d c d b 1 c a 2 e 2 f a 3 b 1 c d b 1 2-1394918-3 2-1534415-3 c d 2 3-1394918-3 3-1534415-3 e 2 1394918-9 1534415-9 a 3-1394918-2 3-1534415-2 f a 3 b 1 c d 2 e f 3 View Z d 2 e f g 3 h i 4 j k 5 Possible Keying Example R2.5 / P-3b,d l m n 6 o 7 p 8 q r 9 1394918-3 1534415-3 a Keying is done with units during application process. 1 c e 2 f 3 PC Board Layout A 5.0  1.9 ±0.08 0.1 PC Board Layout keyed, Connected only with Additional Guide Frame min. 5.5 1.0 1.4 ±0.1 1,5 ±0,14 1.5 60° 1032 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Female Connectors 1 AMP DUOPLUG Power Female Connectors Rast 2.5 No. of Positions 2 Dimensions (mm) A Keying B 5.0 9.9 Housing Material Contact Material Housing Colour: Pale Grey Contact Finish Part Number R2.5 / P-2- PA 6.6 V-0 CuNiSi, tin plated R2.5 / PL-2- PA 6.6 V-0 CuNiSi, tin plated 1-1394918-2 R2.5 / PR-2- PA 6.6 V-0 CuNiSi, tin plated 2-1394918-2 R2.5 / PRL-2- PA 6.6 V-0 CuNiSi, tin plated 3-1394918-2 R2.5 / P-3- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-3 R2.5 / PL-3- PA 6.6 V-0 CuNiSi, tin plated 1-1394918-3 R2.5 / PR-3- PA 6.6 V-0 CuNiSi, tin plated 2-1394918-3 Package Quantity 0-1394918-2 15,400 3 10.0 14.9 10,472 R2.5 / PRL-3- PA 6.6 V-0 CuNiSi, tin plated 3-1394918-3 4 15.0 19.9 R2.5 / P-4- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-4 7,392 5 20.0 24.9 R2.5 / P-5- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-5 6,160 6 25.0 29.9 R2.5 / P-6- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-6 4,928 7 30.0 34.9 R2.5 / P-7- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-7 4,312 8 35.0 39.9 R2.5 / P-8- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-8 3,696 9 40.0 44.9 R2.5 / P-9- PA 6.6 V-0 CuNiSi, tin plated 0-1394918-9 3,080 Note: Additional variants on request. The connector keying and colour marking is done with the units on the workstation. 1033 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Female Connectors (continued) AMP DUOPLUG Power Female Connectors (continued) B A 5.0 14.0 13.4 10.8 7.3 No. of Positions 2 Dimensions (mm) A 5.0 B 9.9 Selectively Loaded Housing Material: GWT, 750 °C * Contact Material Keying Housing Colour: Natural Contact Finish Part Number R2.5 / P-2- PA 6 V-2 CuNiSi, tin plated 0-1534415-2 R2.5 / PL-2- PA 6 V-2 CuNiSi, tin plated 1-1534415-2 R2.5 / PR-2- PA 6 V-2 CuNiSi, tin plated 2-1534415-2 R2.5 / PRL-2- PA 6 V-2 CuNiSi, tin plated 3-1534415-2 R2.5 / P-3- PA 6 V-2 CuNiSi, tin plated 0-1534415-3 R2.5 / PL-3- PA 6 V-2 CuNiSi, tin plated 1-1534415-3 R2.5 / PR-3- PA 6 V-2 CuNiSi, tin plated 2-1534415-3 Package Quantity 15,400 3 10.0 14.9 10,472 R2.5 / PRL-3- PA 6 V-2 CuNiSi, tin plated 3-1534415-3 4 15.0 19.9 R2.5 / P-4- PA 6 V-2 CuNiSi, tin plated 0-1534415-4 7,392 5 20.0 24.9 R2.5 / P-5- PA 6 V-2 CuNiSi, tin plated 0-1534415-5 6,160 6 25.0 29.9 R2.5 / P-6- PA 6 V-2 CuNiSi, tin plated 0-1534415-6 4,928 7 30.0 34.9 R2.5 / P-7- PA 6 V-2 CuNiSi, tin plated 0-1534415-7 4,312 8 35.0 39.9 R2.5 / P-8- PA 6 V-2 CuNiSi, tin plated 0-1534415-8 3,696 9 40.0 44.9 R2.5 / P-9- PA 6 V-2 CuNiSi, tin plated 0-1534415-9 3,080 *) According IEC 60695-2-1/1; GWT (Glow Wire Test) 750 °C without flame, look VDE M-Test Report. Note: Additional variants on request. The connector keying and colour marking is done with the units on the workstation. 1034 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches Tab Headers 180° 1 Tab Header 180° for Use with AMP DUOPLUG Power Rast 2.5 9.2 15.7 13.6 B A PC Board Layout 2 3 for AMP DUOPLUG 2.5 Tab Header, Loaded with Contacts, 5.0 mm Centerline 1 5.0 ±0.05 3.75 ±0.05 Solder Side View. 1 First uneven Cavity 2 First even Cavity 1.9 +0.1 1.0 +0.1 3 Last Cavity No. of Positions Dimensions (mm) Tab Header Selectively Loaded Housing Material Part Number Package Quantity PBT-GF, V-0 1-1534787-3 416 PBT-GF, V-0 1-1534787-5 300 R2.5/4-2- PBT-GF, V-0 1-1534787-7 224 25.15 R2.5/5-2- PBT-GF, V-0 1-1534787-9 180 25.0 30.15 R2.5/6-2- PBT-GF, V-0 1-1534788-1 150 13 30.0 35.15 R2.5/7-2- PBT-GF, V-0 1-1534788-3 140 15 35.0 40.15 R2.5/8-2- PBT-GF, V-0 1-1534788-5 120 17 40.0 45.15 R2.5/9-2- PBT-GF, V-0 1-1534788-7 104 A B Keying Housing Colour: Grey 3 5.0 10.15 R2.5/2-2- 5 10.0 15.15 R2.5/3-2- 7 15.0 20.15 9 20.0 11 Note: Additional keying variants available on request. 1035 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Revised 5-04 Dimensions are millimetres over inches PC Board Frame PC Board Frame for Use with AMP DUOPLUG Power B +3.5 B A min. 1.9 ±0.05 15.0 A 1.5  1.5  0.1 0.1 max. R 0.2 9.2 1.1 1.8 +0.1 min. 7.5 4.6 –0.1 3.0 +0.1 1.25 min. 1.0 min. 1.0 5.0 60° 60° (B –1.5) +0.1 B +0.05 PC Board Layout Dimensions (mm) No. of Positions 3 5 7 9 Housing Material: PA 6.6 GF, V-0 A B 5.0 10.1 10.0 15.0 20.0 15.1 20.1 25.1 Part Number Keying PC Board Frame Housing Colour black – 1-964575-3 black – 1-964575-5 black d 2-964575-5 black b, e 3-964575-5 black – 1-964575-7 black d 2-964575-7 black b, e, g 3-964575-7 natural b, e, g 4-964575-7 black – 1-964575-9 black c, d, i 2-964575-9 black – 1-964576-1 11 25.0 30.1 black b, c, e, g 2-964576-1 13 30.0 35.1 black – 1-964576-3 15 35.0 40.1 black a, d, g, i, j, n, o, p 2-964576-5 17 40.0 45.1 black d, r 2-964576-7 Note: Additional keying variants available on request. 1036 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Engineering Notes 1 Rast 2.5 1037 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com AMP DUOPLUG Power IDC Connector System METRIC Catalogue 1654742 Dimensions are millimetres over inches Revised 5-04 Engineering Notes 1038 Products for Industrial & Commercial Applications Dimensions are shown for reference purposes only. Conversion Rate: 25.4mm = 1 inch Dimensions are in inches and millimetres unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. www.tycoelectronics.com