3-1630012-8

ALUMINIUM HOUSED POWER RESISTORS TYPE HS SERIES INTRODUCTION TE Connectivity (TE) is one of the leading European suppliers of standard and custom designed aluminium housed resistors for general-purpose use, power supplies, power generation and the traction and drives industries. The HS Series product offering, a range of extremely stable, high-quality wire wound resistors are made from quality materials for optimum reliability and stability, capable of dissipating high power in a limited space with relatively low surface temperature. The aluminium housing in these resistors help rapidly dissipate power to a specified heat sink. This latest revision of the datasheet introduces two new additions to the series: the HSCS stud terminal type HSC75, 100, and 150, and the HSHC type with power ratings from 350W to 500W, giving this series the widest range of power ratings currently on offer. TE is happy to advise on the use of these resistors for pulse applications and high voltage use. On request, TE can modify and test these resistors specifically to conform to relevant international, military or customer specifications. Low ohmic values, alternative mountings, and alternative termination types are also available on request. FEATURES APPLICATIONS • Established product with proven reliability leading the way with over 50 years of design and manufacturing experience. • Braking resistor • Balancing resistor • 5 Watts to 500 Watts: Largest range on the market. • Capacitor charging & discharging • Versatile product bench mark in wide range of industries. • Crowbar • Custom designs, windings, available on request. • Filter • Low resistance, low inductance and higher voltage versions available specialising the standard. • Electrical machinery general use terminations, mountings CHARACTERISTICS – ELECTRICAL HSA & HSC – 5 Watts to 75 Watts Dissipation @ 25°C with heatsink (Watts): HSA5 HSA10 HSA25 HSA50 HSC75 10 16 25 50 75 Without heatsink (Watts): 5.5 8 12.5 20 45 Ohmic value minimum (Ohms): R01 R01 R01 R01 R05 Ohmic value maximum (Ohms): 10K 15K 36K 100K 50K Operating temperature Maximum working voltage (DC or AC rms) Volts: -55-200°C 150 250 500 1250 1400 Isolation voltage (DC or AC pk) Volts: 1400 1400 2500 2500 3500 Dielectric strength (AC Peak) Volts: 1400 1400 2500 2500 5000 1 1 1 1 2 41500 41500 53500 53500 99500 1 1 1 1 3 2 hole 2 hole 2 hole 2 hole 4 hole Stability (resistance change, 1000 hours) (%): Standard heatsink – area (mm²): Thickness (mm): Number of mounting holes: Aluminium Housed Power Resistors Type HS Series HSC – 100 Watts to 300 Watts HSC100 HSC150 HSC200 HSC250 HSC300 100 150 200 250 300 Dissipation @ 25°C with heatsink (Watts): Without heatsink: 50 55 50 60 75 Ohmic value minimum (Ohms): R05 R10 R10 R10 R10 Maximum (Ohms): 100K 100K 50K 68K 82K Operating temperature -55-200°C Maximum working voltage (DC or AC rms) Volts: 1900 2500 1900 2200 2500 Isolation voltage (DC or AC pk) Volts: 3500 3500 3600 3600 3600 Dielectric strength (AC Peak) Volts: 5000 5000 5600 5600 5600 2 2 3 3 3 99500 99500 375000 476500 578000 Stability (resistance change, 1000 hours) (%): Standard heatsink – area (mm²): Thickness (mm): Number of mounting holes: 3 3 3 3 3 4 hole 4 hole 6 hole 6 hole 6 hole HSHC – 350 Watts to 500 Watts Dissipation @ 25°C with heatsink (Watts): HSHC350 HSHC400 HSHC450 HSHC500 350 400 450 500 Without heatsink (Watts): 85 100 110 125 Ohmic value minimum (Ohms): 1R0 1R0 1R0 1R0 100K 100K 100K 100K Maximum (Ohms): Operating temperature -55-200°C Maximum working voltage (DC or AC rms) Volts: 2500 2500 2500 2500 Isolation voltage (DC or AC pk) Volts: 3600 3600 3600 3600 Dielectric strength (AC Peak) Volts: 5000 5000 5000 5000 3 3 3 3 578000 578000 578000 578000 Stability (resistance change, 1000 hours) (%): Standard heatsink – area (mm²): Thickness (mm): Number of mounting holes: Long term stability Insulation resistance Heat dissipation Shelf life 3 3 3 6 hole 6 hole 6 hole For improvements in long-term stability, resistors must be derated as follows: for 50% of stated ΔR maximum dissipation must not exceed 70% of rating: for 25% of stated ΔR maximum, dissipation must not exceed 50% of rating. Dry: 10,000MΩ minimum. After moisture test: 1000MΩ minimum Although the use of proprietary heat sinks with lower thermal resistance is acceptable, up rating is not recommended. The use of proprietary heat sink compound to improve thermal conductivity is recommended for optimum performance of all sizes but essential for higher power ratings (200W and higher) Resistance tolerance Specification 3 6 hole ±5% Standard. Other options on request. Temperature coefficient of resistance: ≤100R, ±50ppm/°C; >100R, ±25ppm/°C Tolerance, 5% standard: 10%, 3%, 2%, 0.5% & 0.25% available Tolerance for values below R10, 10% standard 24 Months when stored in original packaging away from chemical pollution INDUSTRIAL / ALUMINIUM HOUSED POWER RESISTORS TYPE HS SERIES 2 Aluminium Housed Power Resistors Type HS Series DERATING CURVE N.B. The graphs plot power against allowable heatsink temperature range and not the temperature the heatsink will rise to under this power condition, nor the ambient temperature. HSA5 - 50 HSC75 - 300 Pulse Energy HSA5 to HSC75 (pulse length 200ms) Pulse Energy HSC100 to HSC300 (pulse length 200ms) Power Overload Surface Temperature Rise This graph indicates the amount that the rated power (at 20°C) of the standard HS series resistor may be increased for overloads of 100mS to 60S For resistor mounted on standard heatsink, related to power dissipation INDUSTRIAL / ALUMINIUM HOUSED POWER RESISTORS TYPE HS SERIES 3 Aluminium Housed Power Resistors Type HS Series PRODUCT SPECIFICATIONS (Unit:mm) HSA5 – HSC150 Standard Standard Type L HSA5, 10 7 HSA25, 50 10 HSC75, 100, 150 8 HSC75S – HSC150S HSC200 – HSC300 & HSHC350 – HSHC500 DIMENSIONS (Unit:mm) HSA5 – HSA50 HSC75 – HSC150 HSA5 – HSA10 : Mounting Hole 2 x 2.4mm HSA25 – HSA50 : Mounting Hole 2 x 3.3mm HSC75 – HSC150 : Mounting Hole 4 x 4.4mm HSC75S – HSC150S HSC300 – HSC300, HSHC350 – HSHC500 HSC75 – HSC150 : Mounting Hole 4 x 4.4mm HSC200 – HSC250 : Mounting Hole 2 x 2.4mm HSC300, HSHC350 - HSHC500 : Mounting Hole 2 x 3.3mm INDUSTRIAL / ALUMINIUM HOUSED POWER RESISTORS TYPE HS SERIES 4 Aluminium Housed Power Resistors Type HS Series DIMENSIONS (continued) End Elevation (all models) Type H ±0.3 J ±0.3 L maximum M maximum N maximum P maximum R minimum T±0.5 U maximum HSA5 11.3 12.4 17.0 30.0 17.0 9.0 1.9 4.3 2.5 HSA10 14.3 15.9 21.0 36.5 21.0 11.0 1.9 5.2 3.2 HSA25 18.3 19.8 29.0 51.0 28.0 15.0 2.8 7.2 3.2 HSA50 39.7 21.4 51.0 72.5 30.0 17.0 2.8 8.2 3.2 HSC75 29.0 37.0 49.0 71.0 48.0 24.0 5.0 11.5 3.5 HSC100 35.0 37.0 66.0 87.5 48.0 24.0 5.0 11.5 3.5 HSC150 58.0 37.0 98.0 122.0 48.0 24.0 5.0 11.5 3.5 HSC200 35.0 57.2 90.0 143.0 73.0 42.0 5.6 20.25 5.3 HSC250 44.5 57.2 109.0 163.0 73.0 42.0 5.6 20.25 5.3 HSC300 52.0 59.0 128.0 180.0 73.0 42.0 5.6 20.25 5.3 HSC75S 29.0 37.0 49.0 78.0 48.0 24.0 5.0 11.5 3.5 HSC100S 35.0 37.0 66.0 94.0 48.0 24.0 5.0 11.5 3.5 HSC150S 58.0 37.0 98.0 127.0 48.0 24.0 5.0 11.5 3.5 HSHC350 61.50 59.0 147 196.0 73 42.0 5.6 20.25 5.3 HSHC400 71.0 59.0 166 215.0 73 42.0 5.6 20.25 5.3 HSHC450 80.5 59.0 185 234.0 73 42.0 5.6 20.25 5.3 HSHC500 90.0 59.0 204 253.0 73 42.0 5.6 20.25 5.3 INDUSTRIAL / ALUMINIUM HOUSED POWER RESISTORS TYPE HS SERIES 5 ORDERING INFORMATION Part Number HS A 50 Common part 680R J Tolerance HS Standard F 1% HSH High power G 2% NHS Low inductance E 3% Mounting style A Single opposing mounting feet B Flange one side C Flange two sides Power rating 10 Watt HSA5 16 Watt HSA10 25 Watt HSA25 50 Watt HSA50 75 Watt HSA75, etc, J 5% K 10% Resistance Value R10 0.1 ohm (1000 mille ohms) 1R0 1 ohm (1000 mille ohms) 1K0 1K (1000 ohms) Terminal Standard S Screw te.com ©2024 TE Connectivity Ltd. Family of companies. All Rights Reserved. TE Connectivity, TE connectivity (logo) and Every Connection Counts are trademarks owned or licensed by the TE Connectivity family of companies. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this document, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any changes to the information contained herein without prior notice. TE Connectivity assumes only those obligations set forth in the terms and conditions for this product and shall in no event be liable for any incidental, indirect, or consequential damages arising out of the sale, resale, use, or misapplication of the product. TE expressly disclaims any implied warranties with respect to the information contained herein, including, but not limited to, implied warranties of merchantability or fitness for a particular purpose. Dimensions, specifications and/or information contained herein are for reference purposes only and are subject to change without notice. Consult TE for the latest dimensions, specifications and/or information. Users of TE Connectivity products must make their own assessment as to whether the respective product is suitable for the respective desired application. 1773035 Rev. E 04/24   ED INDUSTRIAL / ALUMINIUM HOUSED POWER RESISTORS TYPE HS SERIES