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SOLISTRAND TERMINALS & SPLICES Quick Reference Guide INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES FEATURES AND BENEFITS • Constructed of high conductivity copper; corrosion and vibration resistant • Brazed seam and “W” crimp provide high tensile strength and prevents pinched wires • Shorter barrel length is ideal for terminations in tight spaces • Bell-mouth barrel entrance makes inserting wire easier and reduces installation time • Most SOLISTRAND meets or exceeds Mil Spec SAE AS7928 requirements – Type I, Class 1. • Voltage rating limited to applied wire rating • Operating Temperature: 170°C; UL listed/CSA approved PRODUCT APPLICATIONS • Material Handling Equipment 600 170 MIL 600 MCM max wire size Max Operating Temperature (Celsius) MIL-SPEC, UL, and CSA Approval • Motors • Heavy Equipment • Pad and Pole Mount Transformers • Switchgear • Telecommunications • Appliances • Panel Boxes • Power Supplies • Instruments/Control INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES WHAT’S INSIDE The SOLISTRAND family is carefully designed to ensure reliable and long lasting performance in the most punishing environments. SOLISTRAND terminals and splices offer superior performance when terminating solid wire, stranded wire, or irregular shaped conductors. SOLISTRAND is corrosion resistant, vibration resistant, and proudly features a tensile strength well within the limits of commercial and military specifications. When used in conjunction with TE Application Tooling, every termination is uniformly perfect – simplifying quality control and ensuring consistent performance. SOLISTRAND is available in various tongue styles and stud sizes, in wire gauges ranging from 26 AWG (0.1 mm2) to 600 MCM (304 mm2). TE.COM/PRODUCTS/SOLISTRAND PAGE 3 TE Connectivity SOLISTRAND Terminals & Splices MATERIAL Terminal Body: Copper per ASTM B152 Plating: Tin per ASTM B545 L L W L L W W W A B C D Ring Tongue Terminals Manual Hand Tools Wire Size Studsize AWG mm2 U.S. 26 - 22 0.12 - 0.41 0 mm 16 - 14 0.26 - 1.65 1.04 - 2.62 Width (W) Length (L) Style inch mm inch mm Wire Barrel Also available in6 Min. Inside Dia inch mm Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) 31423 .140 3.56 .329 8.36 A .035 0.89 – – 4 69363 2 M2 31425 .140 3.56 .329 8.36 A .035 0.89 ✔ ✔ 4 69363 2 M2 50334 .140 3.56 .419 10.64 A .031 0.79 ✔ ✔ 4 M2.5 31428 .203 5.16 .450 11.43 A .035 0.89 – – 4 69363 6 M3.5 31430 .203 5.16 .450 11.43 A .035 0.89 – – 4 69363 4 69363 6 M3.5 331401 .250 6.35 .544 13.82 A .031 0.79 ✔ ✔ 6 M3.5 32858 .250 6.35 .544 13.82 A .035 0.89 – – 8 M4 10 22 - 16 Standard Part Number Dies for Powered Tools ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) 69363 69363 32859 .250 6.35 .544 13.82 A .035 0.89 – – 4 69363 32860 .250 6.35 .544 13.82 A .035 0.89 – – 4 69363 5 49935 58546-1 49935 58546-1 58545-1 49935 58546-1 58545-1 2 M2 34103 .218 5.54 .449 11.40 A .061 1.55 ✔ – 2 M2 322927 .182 4.62 .446 11.33 A .061 1.55 – – 4 M2.5 34104 .218 5.54 .449 11.40 A .061 1.55 ✔ ✔ 4 M2.5 36467 .182 4.62 .446 11.33 A .061 1.55 – – 4 M2.5 36189 .182 4.62 .446 11.33 A .065 1.65 – – 4 4 5 49935 58545-1 58546-1 58545-1 58508-1 58509-1 58508-1 58509-1 5 M3 31090 .218 5.54 .449 11.40 A .065 1.65 ✔ – 6 M3.5 34105 .218 5.54 .449 11.40 A .061 1.55 ✔ ✔ 49935 58546-1 58545-1 6 M3.5 34107 .281 7.14 .574 14.58 A .061 1.55 ✔ ✔ 49935 58546-1 58545-1 6 M3.5 31264 .281 7.14 .574 14.58 A .065 1.65 – – 4 58508-1 58509-1 6 M3.5 34110 .312 7.92 .621 15.77 A .061 1.55 ✔ ✔ 5 8 M4 34111 .312 7.92 .621 15.77 A .061 1.55 ✔ ✔ 8 M4 30692 .312 7.92 .621 15.77 A .065 1.65 – – 8 M4 34108 .281 7.14 .574 14.58 A .061 1.55 ✔ ✔ 10 34112 .312 7.92 .621 15.77 A .061 1.55 ✔ ✔ 5 10 30693 .312 7.92 .621 15.77 A .065 1.65 – – 4 10 34109 .281 7.14 .574 14.58 A .061 1.55 ✔ ✔ 49935 58546-1 58545-1 M5 130017 .312 7.92 .625 15.88 A .061 1.55 – – 49935 58546-1 58545-1 1/4 M6 34113 .469 11.91 .856 21.74 A .061 1.55 ✔ ✔ 1/4 M6 31172 .469 11.91 .856 21.74 A .065 1.65 – – 49935 58546-1 58545-1 49935 58546-1 58545-1 58508-1 58509-1 4 49935 58546-1 58545-1 49935 58546-1 58545-1 58508-1 58509-1 49935 58546-1 58545-1 58508-1 58509-1 49935 58546-1 58545-1 49935 58546-1 58545-1 58508-1 58509-1 4 1/4 M6 130058 .469 11.91 .860 21.84 A .061 1.55 – – 5/16 M8 34114 .469 11.91 .856 21.74 A .061 1.55 ✔ ✔ 5 5/16 M8 31173 .469 11.91 .856 21.74 A .065 1.65 ✔ – 4 3/8 34115 .531 13.49 .995 25.27 A .061 1.55 ✔ ✔ 5 3/8 31498 .531 13.49 .995 25.27 A .065 1.65 – – 4 49935 58546-1 58545-1 58508-1 58509-1 49935 58546-1 58545-1 49935 58546-1 58545-1 58545-1 1/2 M12 329966 .713 18.11 1.070 27.18 A .061 1.55 – – 4 M2.5 34119 .250 6.35 .480 12.19 A .085 2.16 ✔ – 5 M3 165295 .236 6.00 .565 14.35 A .085 2.16 – – 49935 58546-1 6 M3.5 34120 .250 6.35 .480 12.19 A .085 2.16 ✔ ✔ 49935 58546-1 58545-1 6 M3.5 321684 .312 7.92 .590 14.99 A .085 2.16 ✔ ✔ 5 49935 58546-1 58545-1 6 M3.5 32186 .250 6.35 .480 12.19 A .089 2.26 ✔ ✔ 4 58508-1 58509-1 INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES 5 U-Style Dies (see Note 2 on page 11) Nest Indenter TE Connectivity SOLISTRAND Terminals & Splices Ring Tongue Terminals (continued) Manual Hand Tools Wire Size AWG mm2 Studsize U.S. mm inch mm Tape & Small Reel Pack (Premium) (Commercial) 34122 .343 8.71 .636 16.15 A .085 2.16 ✔ ✔ 49935 58546-1 58545-1 .312 7.92 .590 14.99 A .085 2.16 ✔ ✔ 49935 58546-1 58545-1 8 M4 58508-1 58509-1 322235 .312 7.92 .590 14.99 A .089 2.26 ✔ – 10 34123 .343 8.71 .636 16.15 A .085 2.16 ✔ ✔ 10 30697 .343 8.71 .636 16.15 A .089 2.26 ✔ – 4 5 320093 .312 7.92 .669 16.99 A .085 2.16 ✔ – M5 130106 .344 8.74 .642 16.30 A .085 2.16 ✔ – 4 49935 58546-1 58545-1 58508-1 58509-1 49935 58546-1 58545-1 49935 58546-1 58545-1 1/4 M6 34124 .469 11.91 .855 21.72 A .085 2.16 ✔ ✔ 1/4 M6 31164 .469 11.91 .855 21.72 A .089 2.26 – – 1/4 M6 130130 .469 11.91 .860 21.84 A .085 2.16 ✔ – 5/16 M8 34125 .469 11.91 .855 21.72 A .085 2.16 ✔ ✔ 5 34126 .531 13.49 .995 25.27 A .085 2.16 ✔ ✔ 5 49935 58546-1 58545-1 M10 160140 .657 16.70 1.043 26.50 A .085 2.16 – – 49935 58546-1 58545-1 58546-1 58545-1 49935 4 58546-1 58545-1 58546-1 58545-1 M12 50981 .750 19.05 1.184 30.07 A .085 2.16 – – 49935 M4 321827 .312 7.92 .685 17.40 B .098 2.49 – – 49592 10 34484 .421 10.69 .739 18.77 B .098 2.49 ✔ – 49592 10 321828 .312 7.92 .685 17.40 B .098 2.49 ✔ – 49592 34487 .421 10.69 .739 18.77 B .098 2.49 ✔ – 49592 34486 .687 17.45 1.120 28.45 B .098 2.49 ✔ – 49592 4 M2.5 322447 .281 7.14 .630 16.00 A .129 3.28 – – 4 M2.5 34891 .281 7.14 .630 16.00 A .134 3.40 – – 4 5 58545-1 58509-1 49935 8 M6 58546-1 58508-1 49935 1/2 49935 58546-1 58545-1 58508-1 58509-1 49935 58546-1 58545-1 49935 58546-1 58545-1 58508-1 58509-1 6 M3.5 35476 .281 7.14 .630 16.00 A .129 3.28 ✔ ✔ 6 M3.5 33456 .375 9.53 .765 19.43 A .129 3.28 ✔ – 6 M3.5 34892 .281 7.14 .630 16.00 A .134 3.40 – – 8 M4 322454 .312 7.92 .708 17.98 A .129 3.28 ✔ ✔ 49935 58546-1 58545-1 8 M4 32994 .375 9.53 .765 19.43 A .129 3.28 ✔ – 49935 58546-1 58545-1 10 322455 .343 8.71 .723 18.36 A .129 3.28 ✔ – 49935 58546-1 58545-1 10 33457 .375 9.53 .765 19.43 A .129 3.28 ✔ – 49935 58546-1 58545-1 10 35771 .500 12.70 .865 21.97 A .129 3.28 ✔ ✔ 49935 58546-1 58545-1 4 5 31114 .375 9.53 .765 19.43 A .134 3.40 ✔ – 58508-1 58509-1 M5 130191 .374 9.50 .752 19.10 A .130 3.30 – – 49935 58546-1 58545-1 1/4 M6 35772 .500 12.70 .865 21.97 A .129 3.28 ✔ ✔ 49935 58546-1 58545-1 1/4 M6 33458 .531 13.49 1.004 25.50 A .129 3.28 ✔ ✔ 49935 58546-1 58545-1 1/4 M6 31122 .531 13.49 1.004 25.50 A .134 3.40 ✔ – 58508-1 58509-1 1/4 M6 165026 .500 12.70 .865 21.97 A .129 3.28 – – 58508-1 58509-1 5/16 M8 33459 .531 13.49 1.004 25.50 A .129 3.28 ✔ ✔ 5 5/16 M8 31123 .531 13.49 1.004 25.50 A .134 3.40 – – 4 5/16 M8 4 4 49935 58546-1 58545-1 58508-1 58509-1 49935 58546-1 58545-1 49935 58546-1 58545-1 35773 .500 12.70 .865 21.97 A .129 3.28 – – 3/8 33220 .593 15.06 1.098 27.89 A .129 3.28 ✔ ✔ 3/8 322242 .750 19.05 1.271 32.28 A .129 3.28 – – 49935 58546-1 58545-1 M10 160121 .593 15.06 1.102 28.00 A .129 3.28 – – 49935 58546-1 58545-1 M12 35135 .750 19.05 1.271 32.28 A .129 3.28 ✔ – 49935 58546-1 58545-1 320765 1.250 31.75 1.896 48.16 A .129 3.28 – – 49935 58546-1 58545-1 1/2 3/4 6.64 - 10.5 Style mm ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) 324955 10 8 inch mm CertiReCrimp marks Hand Tool M4 1/4 2.62 - 6.64 inch Wire Barrel Also available in6 Min. Inside Dia M4 3/8 12 - 10 Length (L) 8 3/8 1.65 - 4.17 Width (W) 8 10 14 - 12 Standard Part Number Dies for Powered Tools 5 5 U-Style Dies (see Note 2 on page 11) Nest Indenter 8 M4 324061 .406 10.31 .949 24.10 C .172 4.37 ✔ – 1490413-1 1490414-1 8 M4 32996 .469 11.91 .933 23.70 C .172 4.37 ✔ ✔ 1490413-1 1490414-1 10 33460 .469 11.91 .933 23.70 C .172 4.37 ✔ ✔ 1490413-1 1490414-1 10 31807 .406 10.31 .949 24.10 C .172 4.37 ✔ ✔ 1490413-1 1490414-1 5 5 M5 160013 .469 11.90 .933 23.70 C .172 4.37 – – 1490413-1 1490414-1 1/4 M6 35247 .594 15.09 1.168 29.67 A .172 4.37 ✔ ✔ 1490413-1 1490414-1 1/4 M6 33461 .469 11.91 .933 23.70 C .172 4.37 ✔ ✔ 1490413-1 1490414-1 1/4 M6 130550 .469 11.91 .938 23.83 C .172 4.37 – – 1490413-1 1490414-1 5 TE.COM/PRODUCTS/SOLISTRAND PAGE 5 TE Connectivity SOLISTRAND Terminals & Splices Ring Tongue Terminals (continued) Manual Hand Tools Wire Size AWG mm2 Studsize 10.5 - 16.8 16.8 - 26.7 26.7- 42.4 42.4 - 60.6 mm inch mm Style M8 33462 .594 15.09 1.168 29.67 5/16 M8 31808 .562 14.27 1.074 27.28 33463 .594 15.09 1.168 M10 160056 .594 15.09 1.168 1/2 M12 35664 1.250 31.75 5/8 M16 35665 1.250 3/4 35666 10 52197 Wire Barrel Also available in6 Min. Inside Dia Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) U-Style Dies (see Note 2 on page 11) inch mm A .172 4.37 ✔ ✔ 1490413-1 1490414-1 A .172 4.37 ✔ ✔ 5 1490413-1 1490414-1 29.67 A .172 4.37 ✔ ✔ 5 1490413-1 1490414-1 29.67 A .172 4.37 – – 1490413-1 1490414-1 1.965 49.91 A .172 4.37 – ✔ 1490413-1 1490414-1 31.75 1.965 49.91 A .172 4.37 – – 1490413-1 1490414-1 1.250 31.75 1.965 49.91 A .172 4.37 – – 1490413-1 1490414-1 .406 10.31 1.181 30.00 C .232 5.89 ✔ ✔ 1490413-2 1490414-2 10 33464 .625 15.88 1.246 31.65 C .232 5.89 ✔ – 10 321298 .468 11.89 1.168 29.67 C .232 5.89 ✔ ✔ M5 130552 .469 11.90 1.169 29.70 C .228 5.80 – ✔ 1/4 M6 33465 .625 15.88 1.246 31.65 C .232 5.89 ✔ ✔ 1/4 M6 321598 .468 11.89 1.168 29.67 C .232 5.89 ✔ ✔ 1/4 M6 130554 .469 11.90 1.169 29.70 C .228 5.80 – – 5/16 M8 33466 .625 15.88 1.246 31.65 C .232 5.89 ✔ (Commercial) Nest Indenter 1490413-2 1490414-2 5 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 5 1490413-2 1490414-2 ✔ 5 1490413-2 1490414-2 5 3/8 33467 .625 15.88 1.246 31.65 C .232 5.89 ✔ ✔ 3/8 36807 1.250 31.75 2.033 51.64 A .232 5.89 – – 1490413-2 1490414-2 1490413-2 1490414-2 1490413-2 1490414-2 M10 160032 .626 15.90 1.246 31.65 C .232 5.89 – ✔ 1/2 M12 320344 .875 22.23 1.840 46.74 C .232 5.89 – ✔ 1/2 M12 36808 1.250 31.75 2.033 51.64 A .232 5.89 – – 5/8 M16 36809 1.250 31.75 2.033 51.64 A .232 5.89 – – 1490413-2 1490414-2 36810 1.250 31.75 2.033 51.64 A .232 5.89 – – 1490413-2 1490414-2 10 33114 .500 12.70 1.199 30.45 C .280 7.11 – – M5 160119 .656 16.66 1.308 33.22 A .296 7.52 – ✔ 1/4 M6 33469 .656 16.66 1.314 33.38 A .296 7.52 ✔ ✔ 1/4 M6 31811 .500 12.70 1.199 30.45 C .280 7.11 ✔ ✔ M6 130560 .657 16.70 1.307 33.20 A .296 7.52 – – 5/16 M8 33470 .656 16.66 1.314 33.38 A .296 7.52 ✔ ✔ 5/16 M8 33115 .625 15.88 1.324 33.63 C .280 7.11 – – 3/8 33471 .656 16.66 1.314 33.38 A .296 7.52 – ✔ 3/8 31812 .625 15.88 1.324 33.63 C .280 7.11 – – M10 160075 .656 16.66 1.314 33.38 A .296 7.52 – ✔ 1/2 M12 327175 .875 22.23 1.902 48.31 B .296 7.52 – ✔ 1/2 M12 35668 1.250 31.75 2.090 53.09 A .296 7.52 – – 5/8 M16 10 1490413-2 1490414-2 5 1490413-2 1490414-2 1490413-2 1490414-2 5 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 5 1490413-3 1490414-2 1490413-3 1490414-2 1490413-3 1490414-2 5 1490413-3 1490414-2 1490413-3 1490414-2 5 1490413-3 1490414-2 1490413-3 1490414-2 5 1490413-3 1490414-2 1490413-3 1490414-2 35669 1.250 31.75 2.090 53.09 A .296 7.52 – – 1490413-3 1490414-2 35670 1.250 31.75 2.090 53.09 A .296 7.52 – – 1490413-3 1490414-2 330301 .625 15.88 1.527 38.79 B .370 9.40 – – 5 1/4 M6 320383 .625 15.88 1.527 38.79 B .370 9.40 – – 5 1/4 M6 320138 .890 22.61 1.657 42.09 D .370 9.40 – – 5/16 M8 322870 .625 15.88 1.527 38.79 B .370 9.40 – ✔ 5/16 M8 35183 .890 22.61 1.657 42.09 D .370 9.40 – – 3/8 35184 .890 22.61 1.657 42.09 D .370 9.40 – – 3/8 321600 .625 15.88 1.527 38.79 B .370 9.40 – – M10 160002 .874 22.20 1.661 42.20 D .366 9.30 – ✔ 1490413-4 1490414-2 1/2 M12 35185 .890 22.61 1.657 42.09 D .370 9.40 – ✔ 1490413-4 1490414-2 5/8 M16 320754 1.250 31.75 2.516 63.91 D .370 9.40 – – 1490413-4 1490414-2 320755 1.250 31.75 2.516 63.91 D .370 9.40 – – 3/4 1/0 inch 5/16 3/4 2 Length (L) mm 3/4 4 Width (W) U.S. 3/8 6 Standard Part Number Dies for Powered Tools 1/4 M6 321866 .807 20.50 1.925 48.90 C .444 11.28 – ✔ 5/16 M8 36916 .875 22.23 1.956 49.68 C .444 11.28 – ✔ 3/8 36917 .875 22.23 1.956 49.68 C .444 11.28 – – 3/8 321868 .807 20.50 1.925 48.90 C .444 11.28 – – 160000 .874 22.20 1.957 49.70 B .445 11.30 – ✔ M10 INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 5 1490413-4 1490414-2 1490413-4 1490414-2 1490413-4 1490414-2 5 1490413-4 1490414-2 1490413-4 1490414-2 5 1490413-5 1490414-3 1490413-5 1490414-3 1490413-5 1490414-3 5 1490413-5 1490414-3 1490413-5 1490414-3 TE Connectivity SOLISTRAND Terminals & Splices Ring Tongue Terminals (continued) Manual Hand Tools Wire Size AWG Studsize mm2 U.S. mm 60 - 76 inch mm Style inch mm Tape & Small Reel Pack (Premium) ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) U-Style Dies (see Note 2 on page 11) Nest Indenter 36919 .875 22.23 1.956 49.68 C .444 11.28 – ✔ 320744 1.265 32.13 2.678 68.02 C .444 11.28 – – 1490413-5 1490414-3 320748 1.265 32.13 2.678 68.02 C .444 11.28 – – 1490413-5 1490414-3 5 1490413-5 1490414-3 1/4 M6 36921 .946 24.03 2.000 50.80 C .504 12.80 – ✔ 1490413-6 1490414-3 5/16 M8 36922 .946 24.03 2.000 50.80 C .504 12.80 – – 1490413-6 1490414-3 3/8 321871 .926 23.52 49.02 C .504 12.80 – – 3/8 36923 .946 24.03 2.000 50.80 C .504 12.80 – ✔ 1.930 2.031 5 1490413-6 1490414-3 1490413-6 1490414-3 M10 160001 .925 23.50 51.60 C .504 12.80 – ✔ 1490413-6 1490414-3 1/2 M12 36925 .946 24.03 2.000 50.80 C .504 12.80 – ✔ 1490413-6 1490414-3 5/8 M16 322224 1.270 32.26 2.671 67.84 C .504 12.80 – – 1490413-6 1490414-3 322225 1.270 32.26 2.671 67.84 C .504 12.80 – – M8 321874 1.020 25.91 2.112 53.64 B .565 14.35 – ✔ 1490413-6 1490414-3 5 M10 160003 1.082 27.48 2.143 54.43 B .565 14.35 – ✔ 1/2 M12 36929 1.082 27.48 2.143 54.43 B .565 14.35 – ✔ 1/2 M12 321877 1.082 27.48 2.112 53.64 B .565 14.35 – – 5/8 M16 322222 1.270 32.26 2.699 68.55 C .565 14.35 – – 1490413-7 1490414-3 322223 1.270 32.26 2.699 68.55 C .565 14.35 – – 1490413-7 1490414-3 5/16 96 - 117 mm CertiReCrimp marks Hand Tool M12 3/4 4/0 inch Wire Barrel Also available in6 Min. Inside Dia M16 5/16 76 - 96 Length (L) 1/2 3/4 3/0 Width (W) 5/8 3/4 2/0 Standard Part Number Dies for Powered Tools M8 3/8 3/8 M10 7/16 321271 1.150 29.21 2.537 64.44 B .635 16.13 – – 36932 1.150 29.21 2.206 56.03 B .635 16.13 – – 321878 1.087 27.61 2.178 55.32 B .635 16.13 – – 160129 1.140 28.96 2.206 56.03 B .635 16.13 – ✔ 321879 1.087 27.61 2.178 55.32 B .635 16.13 – 1490413-7 1490414-3 5 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 – 5 1490413-8 1490414-3 5 1490413-8 1490414-3 M12 321880 1.087 27.61 2.178 55.32 B .635 16.13 – – 1/2 M12 36934 1.150 29.21 2.206 56.03 B .635 16.13 – ✔ 5/8 M16 322227 1.275 32.39 2.117 53.77 C .635 16.13 – – 322228 1.275 32.39 2.117 53.77 C .635 16.13 – – L 1490413-7 1490414-3 5 5 1/2 3/4 1490413-7 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 1490413-8 1490414-3 5 1490413-8 1490414-3 L W W A B Flag Ring Tongue Manual Hand Tools Wire Size AWG mm2 12-10 2,62 - 6,64 8 6.64 - 10.5 Studsize U.S. mm 8 M4 4 2 10.5 - 16.8 16.8 - 26.7 26.7 - 42.4 Width (W) Length (L) inch mm inch mm Style Wire Barrel Also available in6 Min. Inside Dia inch mm Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) U-Style Dies (see Note 2 on page 11) Nest Indenter 36271 .375 9.53 .702 17.83 A .129 3.28 – – 49965 10 36272 .375 9.53 .702 17.83 A .129 3.28 – – 49965 10 321051 .500 12.70 .791 20.09 B .180 4.57 – – 1752680-6 1752681-2 322727 .609 15.47 1.130 28.70 B .180 4.57 – – 1752680-6 1752681-2 1/4 6 Standard Part Number Dies for Powered Tools M6 323196 .500 12.70 .841 21.36 A .224 5.69 – – 1752680-7 1752681-3 1/4 10 M6 321576 .500 12.70 .960 24.38 A .224 5.69 – – 1752680-7 1752681-3 5/16 M8 321056 .625 15.88 1.200 30.48 B .224 5.69 – – 1752680-7 1752681-3 321059 .546 13.87 1.048 26.62 A .280 7.11 – – 1752680-6 1752681-3 10 1/4 M6 321275 .546 13.87 1.048 26.62 A .280 7.11 – – 1752680-6 1752681-3 5/16 M8 321060 .682 17.32 1.278 32.46 B .280 7.11 – – 1752680-6 1752681-3 1/4 M6 321201 .713 18.11 1.437 36.50 B .357 9.07 – – 1752680-5 1752681-3 5/16 M8 321064 .713 18.11 1.437 36.50 B .357 9.07 – – 1752680-5 1752681-3 TE.COM/PRODUCTS/SOLISTRAND PAGE 7 TE Connectivity SOLISTRAND Terminals & Splices L W Spade Tongue Manual Hand Tools Wire Size Studsize AWG mm2 U.S. 22-16 0,26 - 1,65 mm 1,04 - 2,62 2,62 - 6,64 Length (L) Style inch mm inch mm Wire Barrel Also available in6 Min. Inside Dia inch mm Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) 2 M2 53555-1 .182 4.62 .504 12.80 - .061 1.55 ✔ ✔ 49935 58546-1 M2.5 321463 .218 5.54 .451 11.46 - .061 1.55 – – 49935 58546-1 58545-1 6 M3.5 36195 .297 7.54 .530 13.46 - .061 1.55 ✔ ✔ 49935 58546-1 58545-1 6 M3.5 323127 .250 6.35 .623 15.82 - .061 1.55 – ✔ 49935 58546-1 58545-1 8 M4 34117 .375 9.53 .685 17.40 - .061 1.55 ✔ ✔ 49935 58546-1 58545-1 M4 130519 .280 7.10 .591 15.00 - .059 1.50 – – 49935 58546-1 58545-1 34118 .375 9.53 .685 17.40 - .061 1.55 ✔ – 49935 58546-1 58545-1 6 M3.5 322996 .297 7.54 .530 13.46 - .085 2.16 ✔ ✔ 49935 58546-1 58545-1 M3.5 330827 .244 6.20 .623 15.82 - .085 2.16 – – 49935 58546-1 58545-1 8 M4 34128 .385 9.78 .685 17.40 - .085 2.16 – ✔ 49935 58546-1 58545-1 8 M4 36880 .297 7.54 .530 13.46 - .085 2.16 – ✔ 49935 58546-1 58545-1 324521 .344 8.74 .733 18.62 - .085 2.16 – – 49935 58546-1 58545-1 6 M3.5 322451 .282 7.16 .631 16.03 - .129 3.28 – ✔ 49935 58546-1 58545-1 8 M4 32995 .406 10.31 .772 19.61 - .129 3.28 – – 49935 58546-1 58545-1 M4.5 130499 .315 8.00 .900 22.86 - .129 3.28 – – 49935 58546-1 58545-1 35495 .375 9.53 .772 19.61 - .129 3.28 ✔ ✔ 49935 58546-1 58545-1 10 U-Style Dies (see Note 2 on page 11) Nest Indenter 58545-1 6 10 12-10 Width (W) 4 10 16-14 Standard Part Number Dies for Powered Tools L W Short Spring Spade Manual Hand Tools Wire Size Studsize mm Standard Part Number Width (W) Length (L) inch mm inch mm Style AWG mm2 U.S. 22-16 0,26 - 1,65 4 M2.5 53175-1 .203 5.16 .576 14.63 6 M3.5 53120-1 .250 6.35 .576 14.63 8 M4 10 16-14 1,04 - 2,62 2,62 - 6,64 Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) inch mm - .061 1.55 – ✔ 1 49935 58546-1 58545-1 - .061 1.55 ✔ ✔ 1 49935 58546-1 58545-1 (Commercial) 53831-1 .244 6.20 .637 16.18 - .061 1.55 ✔ – 1 49935 58546-1 58545-1 53832-1 .294 7.47 .685 17.40 - .061 1.55 ✔ – 1 49935 58546-1 58545-1 6 M3.5 53123-1 .250 6.35 .576 14.63 - .085 2.16 ✔ ✔ 1 49935 58546-1 58545-1 8 M4 53124-1 .375 9.53 .637 16.18 - .085 2.16 ✔ – 1 49935 58546-1 58545-1 53125-1 .406 10.31 .685 17.40 - .085 2.16 ✔ ✔ 1 49935 58546-1 58545-1 6 M3.5 53126-1 .250 6.35 .636 16.15 - .129 3.28 ✔ ✔ 1 49935 58546-1 58545-1 8 M4 53127-1 .375 9.53 .729 18.52 - .129 3.28 ✔ ✔ 1 49935 58546-1 58545-1 53128-1 .406 10.31 .777 19.74 .129 3.28 ✔ – 1 49935 58546-1 58545-1 10 12-10 Wire Barrel Also available in6 Min. Inside Dia Dies for Powered Tools 10 INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES U-Style Dies (see Note 2 on page 11) Nest Indenter TE Connectivity SOLISTRAND Terminals & Splices L W Flanged Spade Tongue Manual Hand Tools Wire Size Studsize AWG mm2 22-16 0,26 - 1,65 16-14 U.S. 1,04 - 2,62 mm 2,62 - 6,64 Width (W) Length (L) Style inch mm inch mm Wire Barrel Also available in6 Min. Inside Dia inch mm Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) 2 M2 324605 .182 4.62 .504 12.80 - .061 1.55 – ✔ 49935 58546-1 58545-1 6 M3.5 323136 .250 6.35 .514 13.06 - .061 1.55 ✔ – 49935 58546-1 58545-1 8 M4 52730 .296 7.52 .514 13.06 - .061 1.55 ✔ – 49935 58546-1 58545-1 6 M3.5 320855 .294 7.47 .514 13.06 - .085 2.16 ✔ ✔ 49935 58546-1 58545-1 8 M4 320856 .294 7.47 .514 13.06 - .085 2.16 ✔ ✔ 49935 58546-1 58545-1 320857 .294 7.47 .514 13.06 - .085 2.16 ✔ ✔ 49935 58546-1 58545-1 - 49935 58546-1 58545-1 10 12-10 Standard Part Number Dies for Powered Tools 8 M4 10 323143 .416 10.57 .694 17.63 323144 .416 10.57 .694 17.63 .129 3.28 – – .129 3.28 ✔ – U-Style Dies (see Note 2 on page 11) Nest Indenter L W Standard Butt Splices Manual Hand Tools Wire Size AWG Studsize mm2 U.S. mm Standard Part Number Width (W) Length (L) Style inch mm inch mm Wire Barrel Also available in6 Min. Inside Dia inch mm Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) Dies for Powered Tools ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) U-Style Dies (see Note 2 on page 11) Nest Indenter 1490414-1 22-16 0,26 - 1,65 n.a. n.a. 31818 .136 3.45 .578 14.68 A .065 1.65 ✔ ✔ 2 49935 58546-1 58545-1 16-14 1,04 - 2,62 n.a. n.a. 31819 .160 4.06 .567 14.40 A .089 2.26 ✔ ✔ 2 49935 58546-1 58545-1 12-10 2,62 - 6,64 n.a. n.a. 32151 .221 5.61 .565 14.35 A .134 3.40 – ✔ 2 49935 58546-1 58545-1 8 6.64 - 10.5 n.a. n.a. 34321 .296 7.52 .827 21.01 A .172 4.37 – ✔ 2 1490413-1 6 10.5 - 16.8 n.a. n.a. 34322 .369 9.37 1.015 25.78 A .232 5.89 – ✔ 2 1490413-2 1490414-2 4 16.8 - 26.7 n.a. n.a. 34323 .463 11.76 1.140 28.96 A .296 7.52 – ✔ 2 1490413-3 1490414-2 2 26.7 - 42.4 n.a. n.a. 35189 .539 13.69 1.265 32.13 A .370 9.40 – ✔ 2 1490413-4 1490414-2 L W Sighthole Butt Splices Manual Hand Tools Wire Size AWG Studsize Standard Part Number Width (W) Length (L) inch mm inch Style mm2 U.S. mm mm 22-16 0,26 - 1,65 n.a. n.a. 330367 .141 3.58 .578 14.68 16-14 1,04 - 2,62 n.a. n.a. 330368 .165 4.19 .567 14.40 Wire Barrel Also available in6 Min. Inside Dia Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) Dies for Powered Tools ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) inch mm B .061 1.55 ✔ ✔ 2 49935 58546-1 58545-1 B .085 2.16 – – 2 49935 58546-1 58545-1 58546-1 58545-1 (Commercial) U-Style Dies (see Note 2 on page 11) Nest Indenter 1490414-1 14-12 1.65 - 4.17 n.a. n.a. 321280 .178 4.52 .690 17.53 B .098 2.49 ✔ – 2 49592 12-10 2,62 - 6,64 n.a. n.a. 330369 .226 5.74 .567 14.40 B .129 3.28 – ✔ 2 49935 8 6.64 - 10.5 n.a. n.a. 36906 .296 7.52 .827 21.01 B .172 4.37 – ✔ 2 1490413-1 6 10.5 - 16.8 n.a. n.a. 36886 .369 9.37 1.015 25.78 B .232 5.89 – ✔ 2 1490413-2 1490414-2 4 16.8 - 26.7 n.a. n.a. 320238 .463 11.76 1.140 28.96 B .296 7.52 – – 2 1490413-3 1490414-2 2 26.7 - 42.4 n.a. n.a. 322246 .539 13.69 1.265 32.13 B .370 9.40 – – 2 1490413-4 1490414-2 TE.COM/PRODUCTS/SOLISTRAND PAGE 9 TE Connectivity SOLISTRAND Terminals & Splices L W Strap Butt Splices Manual Hand Tools Wire Size AWG Studsize mm2 U.S. mm Standard Part Number Width (W) Length (L) inch inch Style mm mm Wire Barrel Also available in6 Min. Inside Dia inch mm Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) 26-22 0.10 - 0.41 n.a. n.a. 321198 .077 1.96 .385 9.78 C .034 0.86 – ✔ 2 69363 24-20 0.16 - 0.65 n.a. n.a. 324001 .105 2.67 .490 12.45 C .043 1.09 – ✔ 2 69363 Dies for Powered Tools ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) (Commercial) 22-16 0,26 - 1,65 n.a. n.a. 2-321801-3 .136 3.45 .591 15.01 C .065 1.65 – – 2 49935 58546-1 58545-1 16-14 1,04 - 2,62 n.a. n.a. 322459 .160 4.06 .591 15.01 C .089 2.26 – – 2 49935 58546-1 58545-1 12-10 2,62 - 6,64 n.a. n.a. 324893 .221 5.61 .765 19.43 C .134 3.40 – – 2 49935 58546-1 58545-1 U-Style Dies (see Note 2 on page 11) Nest Indenter L W Parallel Splices ` Manual Hand Tools Wire Size AWG Studsize mm2 U.S. mm 22-16 0,26 - 1,65 n.a. n.a. 16-14 1,04 - 2,62 n.a. n.a. 12-10 2,62 - 6,64 n.a. n.a. 8 6.64 - 10.5 n.a. n.a. 6 10.5 - 16.8 n.a. n.a. 4 16.8 - 26.7 n.a. 2 26.7 - 42.4 n.a. Standard Part Number Width (W) Length (L) Style inch mm inch mm 34130 .141 3.58 .301 7.65 34137 .165 4.19 .301 7.65 34138 .226 5.74 .343 34318 .296 7.52 .375 34319 .369 9.37 .437 n.a. 34320 .463 11.76 n.a. 35187 .539 13.69 Wire Barrel Also available in6 Min. Inside Dia Tape & Small Reel Pack CertiReCrimp marks Hand Tool (Premium) Dies for Powered Tools ProSDE Die Crimper Set (SDE) (Commercial) Hand Tool (see Note 1) inch mm - .061 1.55 – ✔ 3 49935 58546-1 58545-1 - .085 2.16 – ✔ 3 49935 58546-1 58545-1 8.71 - .129 3.28 – – 3 49935 58546-1 58545-1 9.53 - .172 4.37 – ✔ 11.10 - .232 5.89 – .531 13.49 - .296 7.52 .640 16.26 - .370 9.40 U-Style Dies (see Note 2 on page 11) Nest Indenter 3 1490413-1 1490414-1 ✔ 3 1490413-2 1490414-2 – ✔ 3 1490413-3 1490414-2 – ✔ 3 1490413-4 1490414-2 (Commercial) 1/0 42.4 - 60.6 n.a. n.a. 36946 .613 15.57 .734 18.64 - .444 11.28 – – 3 1490413-5 1490414-3 2/0 60.6 - 76.3 n.a. n.a. 36948 .703 17.86 .734 18.64 - .504 12.80 – ✔ 3 1490413-6 1490414-3 3/0 76.3 - 96.3 n.a. n.a. 36909 .775 19.69 .749 19.02 - .565 14.35 – – 3 1490413-7 1490414-3 4/0 96.3 - 117 n.a. n.a. 36951 .869 22.07 .765 19.43 - .635 16.13 – – 3 1490413-8 1490414-3 REMARKS 1. Teminal Body : Phosphor Bronze per ASTM B103 2. W  hen terminating 2 or more wires in either end of a butt splice, the combined cross sectional area must be within the listed circular mil area range (CMA) 3. W  hen terminating 2 or more wires in a parallel splice, the combined cross sectional area must be within the listed circular mil area range (CMA) 4. B  udget Terminals don’t have a brazed seam in the wire barrel and are ideal for applications where extreme vibrations and tension on the wire are not present 5. MIL specified 6. ✔ Standard Part Number also available in Tape & Reel and/or Small Pack –S  tandard Part Number is not available in Tape & Reel and/or Small Pack For all remarks and additional information see Customer Drawing on www.te.com INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES NOTE 1 SDE die sets can be used with the following powered tools: 1. 1.75 Ton Battery Tools 2217480-1 or 2217480-2 2. Pro-Crimper Adapter 679304-1 for the 626 Pneumatic Tool System 3. AT-300 Bench Terminator with SDE Adapter 1673663-2 4. AT-SC MK II Pneumatic Safety Crimping Machine 1-528050-0 with SDE Die Holder 2-525051-8 5. SDE Micro Tool 2280380-1 NOTE 2 U Style Dies can be used with the following manual, pneumatic, hydraulic and battery powered tools: 1. Manual Hydraulic Tools 1490748-1 and 1490749-1 2. Hydraulic Heads 1490745-1 and 1490746-1 3. 6 Ton Inline Battery Tools 2280116-1 & -2 (8 to 2 AWG only) 4. 6 Ton Pistol Grip Battery Tools 2161171-1 & -2 (8 to 2 AWG only) 4. 12 Ton Pistol Grip Battery Tools 2280308-1 & -2 5. AT-60 Pneumatic Crimping Machine 528050-9 with U-Die Adapter 2-528051-3 (8 to 2 AWG only) 6. AT-66 Hydraulic Crimping Machine 528050-5 & -6 with U-Die Adapter 528051-4 TE Connectivity SOLISTRAND Terminals & Splices FREQUENTLY ASKED QUESTIONS Can wires be combined in SOLISTRAND products? Yes, they can as long total CMA (Circular Mil Area) fall within specification. 1 1. D  imples or grooves The inner surface with dimples or grooves ensures optimal tensile strength and maximum electrical contact 2 Are TE terminals MIL specified? Yes, most of them meet or exceed SAE AS7928, Type I, class 1. 2. S  older joint Soldering of the crimp barrel prevents the terminal from opening during crimping What product should you use for applications with temperatures over 170 degrees Celsius? Use TE STRATO-THERM Terminals & Splices (catalog 82011). What are the best options when you require better strain relief and/ or insulated Terminals & Splices? The best options are using TE PIDG Terminals & Splices (high vibration and reliability) or TE PLASTI-GRIP Terminals & Splices (low vibration). See also Quick Reference Guides 1773464-1 and 6-1773465-8 3. Funnel entry The conical sleeve enables easy conductor insertion 3 4. Tab Gradual transition makes the tab resistant to buckling 4 UNDERSTAND YOUR TE TOOLING OPTIONS Commerical Portable Tools Premium Portable Tools CERTI Crimp HHHT 58546-1 - PRO-CRIMPER Commercial Hand Tool (crimps most 26-10 AWG SOLISTRAND) SDE Micro Battey Tool SDE Die Sets CERTI Crimp DAHT Hydraulic Tooling Shenk Dies CERTI Crimp 1.5 TOA Battery Tool U Dies Battery Tools Medium Duty Crimp Heads Hydraulic Pump http://tooling.te.com For questions about our connectivity solutions please go to te.com. TE.COM/PRODUCTS/SOLISTRAND PAGE 11 www.te.com/products/industrial-terminals-splices © 2018 TE Connectivity Ltd. family of companies All Rights Reserved. TE Connectivity and TE Connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners. The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application. 1773464-2  05/22 INDUSTRIAL /// SOLISTRAND TERMINALS & SPLICES