STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Product Facts
■
Product available in temperature ranges of 500°F
[260°C], 550°F [288°C],
650°F [343°C] and 1200°F
[649°C]
■
Product employs the
famous “W” and “C” crimp
■
Wide range of wire sizes
■
Complete line of related
application tooling
■
Accommodates solid
and/or stranded conductors
Heat…extreme heat…searing temperatures up to
1200°F [649°C]. This is one
of the most challenging
environments that electrical/
electronic circuitry has ever
entered.
If heat is an unavoidable
dimension in your circuit
design and production, this
product is an important ally.
In this AMP line of
STRATO-THERM terminals
and splices, you’ll find high
temperature circuit hardware. You’ll also find solutions to other more familiar
circuit problems such as
vibration, corrosion and
flash-over, when they occur
at high temperatures.
Different types of high temperature terminals and
splices found in this catalog
are as follows:
Need more information?
PIDG Terminals and
Splices, and Pre-Insulated
Spare Wire Caps — 550°F
[288°C] Range
The Product Information
Center is staffed with
specialists well versed in all
AMP products. The Center
can provide you with:
■ Technical Support
■ Catalogs
■ Technical Documents
■ Product Samples
■ AMP Authorized
Distributor Locations
PIDG Insulation Restriction
Terminals — 550°F [288°C]
Range
Post-Insulated Terminals
and Splices — 550°F [288°C]
Range
Uninsulated Terminals and
Splices — 650°F [343°C]
Range
Call the AMP Product
Information Center:
1-800-522-6752
Uninsulated Terminals and
Splices — 1200°F [649°C]
Range
Specifications subject to change.
Consult AMP Incorporated for latest
design specifications.
© Copyright 1965, 1966, 1970, 1972,
1973, 1974, 1975, 1977, 1980, 1983,
1991 and 1998 by AMP Incorporated.
All Rights Reserved.
AMP, STRATO-THERM, PIDG,
DIAMOND GRIP, SOLISTRAND,
CERTI-CRIMP, AMP-TAPETRONIC,
DYNA-CRIMP are Trademarks.
TEFLON — Trademark of E.I. duPont, Inc.
1
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4
Insulated Terminals and Splices:
PIDG (Pre-Insulated Diamond Grip)
Ring Tongue Terminals — 550°F [288°C] and 500°F [260°C] . . . . . . . . . . . . . . . . . 5, 6
Insulation Restriction Ring Tongue Terminals — 550°F [288°C] . . . . . . . . . . . . . . . . . 6
Splices — 500°F [260°C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Spare Wire Caps — 550°F [288°C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Post Insulated
Ring Tongue Terminals — 500°F [260°C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Splices — 550°F [288°C] and 500°F [260°C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Uninsulated Terminals and Splices:
Non-Insulation Support
Heat Resistant 650°F [343°C] —
Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10
Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
High Temperature 1200°F [649°C] —
Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Spade Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Insulation Support
Heat Resistant 650°F [343°C] —
Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
High Temperature 1200°F [649°C] —
Ring Tongue Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15
Splices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-21
Numerical Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Introduction
PIDG Terminals and
Splices, and Pre-Insulated
Spare Wire Caps
550°F [288°C] Range
Designed for reliable performance up to 550°F [288°C],
this line of ring-tongue
terminals, butt splices and
spare wire caps features a
pre-insulation sleeve of
TEFLON TFE insulation
material. A special funnel
entry feature has been
added to assure easy entry
and proper seating of wire.
The body is copper with a
choice of gold over nickel
plating or nickel plating.
The terminal and splice
barrel accommodates
stranded wire conductors
only. The spare wire caps
are designed for unstripped
wire.
Because of features such
as a one-piece constructed
inner sleeve and a wide
funnel entry design which
facilitates wire entry, standard STRATO-THERM PIDG
tooling may be used to terminate this product.
Post-Insulated
Terminals and Splices
550°F [288°C] Range
The temperature range of
these terminals and splices
is 550°F [288°C] for nickel
plating and gold over nickel
plated copper, and 500°F
[260°C] for silver plating,
These terminals and splices
accommodate solid and/or
stranded conductors.
Uninsulated Terminals
and Splices
650°F [343°C] Range
PIDG Insulation
Restriction Terminals
550°F [288°C] Range
These pre-insulated insulation restriction terminals
prevent the insulation of
thin-wall insulation wire from
entering the terminal’s wire
crimp area during the
crimping process.
Designed for reliable performance up to 550°F [288°C],
these terminals feature a
pre-insulation sleeve of
TEFLON (TFE) insulation
material.
Uninsulated Terminals
and Splices
1200°F [649°C] Range
Nickel material is used for
the body of both the terminal and splice. They are
available with or without
wire insulation support
sleeve of nickel-silver alloy
material. Accommodating
either solid or stranded conductors in different combinations, these terminals and
splices are made to cover a
broad wire size range, listed
in the tabular data section.
Terminals made of alumel
and chromel material with
nickel-silver alloy sleeves
are available for thermocouple applications. When
using either alumel or
chromel conductors, a terminal of the same material
should be selected.
These terminals and splices
are available with and without wire insulation support.
Both types are manufactured from electrolytic copper, plated with nickel. In the
insulation support type, the
support sleeve is fabricated
from nickel-silver alloy. Both
types accommodate solid or
stranded conductors in various combinations. Wire size
range is listed in the tabular
data section.
3
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Introduction (Continued)
Ordering Information
All terminals and splices are
listed according to wire size
and type of terminal or
splice. If the part number of
the terminal or splice is
known, refer to the
Numerical Index, at the
back of this catalog, for
page location of tabular
data.
Wire Range
AWG
26–14
26–22
12–10
8, 6, 4
2, 1⁄0
Standard Quantities
Loose Piece
Tape Mounted
1,000
5,000
—
2,500
500
2,500
100
—
50
—
Note: Package quantities may vary with specific part numbers.
In the Tabular Data Section,
part numbers are available
in either loose piece or tape
mounted form.
When ordering tape mounted part numbers, specify
the terminal or splice part
number, the total quantity of
parts desired (if applicable).
The chart to the right lists
by wire size the type of
packaging available and
the quantity per package.
The Crimp
All five types of
STRATO-THERM terminals
and splices provide optimum corrosion and vibration
resistance plus outstanding
tensile characteristics.
All types, except the
STRATO-THERM PIDG terminals, splices and preinsulated spare wire caps,
employ the famous “W”
crimp which creates the
precise electromechanical
properties necessary for
solid and/or stranded conductor combinations. A
proper crimp will provide a
uniform and permanent
attachment. When mechanical pressure is applied to
the terminal barrel, the wire
inside is forced into the serrations or dimples of the
barrel. Shown are four typical photomacrographs of
the “W” crimp, illustrating
the results of crimping various conductor combinations. In each case, the
action of the crimp has
compressed the conductors
and the barrel into a
homogenous mass.
“W” Crimp
One Solid
One Solid
Two Stranded
STRATO-THERM PIDG
terminals and splices
employ the equally reliable
confined “C” crimp plus
multiple position insulation
support crimp for today’s
smaller insulated wires. This
“C” crimp is especially suited to crimping the terminal
barrel and insulation sleeve
to stranded wire conductors. The photomacrograph
shows the results of “C”
crimping. Virtually the same
electromechanical properties are obtained as in the
“W” crimp. Pre-insulated
spare wire caps and postinsulated splices are
crimped with an “O” crimp
configuration.
Confined C
Two Solid
One Stranded
4
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Insulated Terminals and Splices
PIDG (Pre-Insulated
Diamond Grip)
Ring Tongue Terminals
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
26-24
238-475
[0.12-0.24]
.020
0.51
Temperature Rating,
Material and Finish
Stud
Size
4
6
M3.5
6
M3.5
.025
0.64
8
M4
10
4
6
M3.5
18-16
1,600-2,800
[0.81-1.42]
.033
0.84
8
M4
10
1/4
M6
3⁄8
6
M3.5
14
4,234
[2.15]
.033
0.84
Application Tooling — pages 17-21
Insulation — TEFLON
Terminal Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]. Gold per MIL-G45204 over Nickel per QQ-N-290
500°F [260°C]
Metallic Sleeve — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]
4
22-20
509-1,290
[0.26-0.65]
Related Product Data
8
M4
10
1/4
M6
W
.203
5.16
.250
6.35
.281
7.14
.281
7.14
.281
7.14
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.218
5.54
.281
7.14
.281
7.14
.312
7.92
.312
7.92
.312
7.92
.312
7.92
.468
11.89
.531
13.49
.250
6.35
.250
6.35
.343
8.71
.343
8.71
.343
8.71
.468
11.89
Dimensions
C
E
Min.
Max.
L
Max.
.211
5.36
.281
7.14
.250
6.35
.250
6.35
.250
6.35
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.156
3.96
.250
6.35
.250
6.35
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.531
13.49
.171
4.34
.171
4.34
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.646
16.41
.740
18.80
.774
19.66
.774
19.66
.774
19.66
.821
20.85
.821
20.85
.821
20.85
.821
20.85
.672
17.07
.797
20.24
.797
20.24
.844
21.44
.844
21.44
.844
21.44
.844
21.44
1.078
27.38
1.192
30.28
.703
17.86
.703
17.86
.859
21.82
.859
21.82
.859
21.82
1.078
27.38
.542
13.77
.612
15.54
.631
16.03
.631
16.03
.631
16.03
.662
16.81
.662
16.81
.662
16.81
.662
16.81
.560
14.22
.654
16.61
.654
16.61
.685
17.40
.685
17.40
.685
17.40
.685
17.40
.841
21.36
.924
23.47
.575
14.61
.575
14.61
.685
17.40
.685
17.40
.685
17.40
.841
21.36
Wire
Terminal Insulation
Insulation Diameter
Color
Max.
.082
Black
2.08
.082
Black
2.08
.100
Green
2.54
.100
Green
2.54
.100
Green
2.54
.100
Green
2.54
.100
Green
2.54
.100
Green
2.54
.100
Green
2.54
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.135
Orange
3.43
.150
White
3.81
.150
White
3.81
.150
White
3.81
.150
White
3.81
.150
White
3.81
.150
White
3.81
Body
Plating1
Part Numbers
Loose
Tape
Piece
Mounted
Nickel
50829
—
Nickel
50830
—
Nickel
50831
—
Nickel
50831-1
—
Gold
1-332433-0
—
Nickel
50832
50832-2
Gold
332434
—
Nickel
50832-1
50832-3
Gold
1-332434-0
—
Nickel
50834
—
Nickel
50835
50835-1
Gold
332453
—
Nickel
50836
—
Gold
332454
—
Nickel
50836-1
50836-3
Gold
1-332454-0
—
Nickel
50837
—
Nickel
50838
—
Nickel
50839-1
—
Gold
1-332438-0
—
Nickel
50840
—
Nickel
50840-1
—
Gold
1-332439-0
—
Nickel
50841
—
1Nickel
plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
5
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Insulated Terminals and Splices (Continued)
PIDG (Pre-Insulated
Diamond Grip)
Ring Tongue Terminals
Temperature Rating,
Material and Finish
Tongue
Material
Thickness
Max.
Stud
Size
W
.281
7.14
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.531
13.49
.531
13.49
.593
15.06
4
6
M3.5
8
M4
12-10
5,180-13,100
[2.62-6.64]
Application Tooling — pages 17-21
Insulation — TEFLON
Terminal Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]. Gold per MIL-G45204 over Nickel per QQ-N-290
500°F [260°C]
Metallic Sleeve — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]
(Continued)
Wire Size
Circular Mils
[mm2]
Related Product Data
.042
1.07
10
1/4
M6
5/16
M8
3/8
Dimensions
C
E
Min.
Max.
L
Max.
.219
5.56
.302
7.67
.302
7.67
.302
7.67
.302
7.67
.437
11.10
.468
11.89
.531
13.49
.937
23.80
1.083
27.51
1.083
27.51
1.083
27.51
1.083
27.51
1.280
32.51
1.327
33.71
1.405
35.69
.794
20.17
.893
22.68
.893
22.68
.893
22.68
.893
22.68
1.012
25.70
1.059
26.90
1.106
28.09
Wire
Terminal Insulation
Insulation Diameter
Color
Max.
.214
Black
5.44
.214
Black
5.44
.214
Black
5.44
.214
Black
5.44
.214
Black
5.44
.214
Black
5.44
.214
Black
5.44
.214
Black
5.44
Part Numbers
Loose
Tape
Piece
Mounted
Body
Plating1
Nickel
50844
—
Nickel
50845
—
Nickel
50845-1
—
Nickel
50845-2
—
Gold
1-332446-1
—
Nickel
50846
—
Nickel
50847
—
Nickel
50848
—
1Nickel
plated parts are to be used with nickel plated wire. Gold plated parts are to be used with silver plated wire.
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
PIDG (Pre-Insulated
Diamond Grip)
Ring Tongue Terminals
(Insulation Restricting)
Temperature Rating,
Material and Finish
Related Product Data
Application Tooling — pages 17-21
Insulation — TEFLON
Terminal Body and Metallic
Sleeve — Copper per ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Stud
Size
L
Max.
Terminal
Insulation
Color
Wire
Insulation
Diameter
Max.
W
C
Min.
E
Max.
Part Numbers
Loose Piece
24
475
[0.24]
22
754
[0.38]
12
6,654
[3.37]
.020
0.51
10
.300
7.62
.281
7.14
.652
16.56
.807
20.50
Blue
.055
1.40
55114-1
.025
0.64
4
.281
7.14
.250
6.35
.666
16.92
.809
20.55
Green
.110
2.79
53572-1
.042
1.07
10
.375
9.53
.302
7.67
.933
23.70
1.123
28.52
Yellow
.200
5.08
53587-1
Dimensions
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
6
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Insulated Terminals and Splices (Continued)
Pre-Insulated
Butt Splices
Temperature Rating,
Material and Finish
Related Product Data
Application Tooling — pages 17-21
Insulation — TEFLON
Splice Body — Copper per
ASTM B152
Plating — Gold per MIL-G-45204
over Nickel per QQ-N-290, 500°F
[260°C]
Metallic Sleeve — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]
Wire
Insulation
Diameter
Max.
Part Numbers
Loose Piece
1.156
29.36
Natural
.100
2.54
330377
1.531
38.89
Red
.140
3.56
330378
1.781
45.24
Blue
.170
4.32
330379
Dimension
22-20
509-1,290
[0.26-0.65]
18-16
1,600-2,800
[0.81-1.42]
14-12
3,831-6,654
[1.94-3.37]
Pre-Insulated
Spare Wire Caps
(For Unstripped Wire)
Tool Part No.
69272-1
L Max.
Metallic
Sleeve
Color
Wire Size
Circular Mils
[mm2]
Temperature Rating,
Material and Finish
Insulation — TEFLON
Ring — Copper per ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]
Wire
Insulation
Diameter
Range
.036 – .043
0.91–1.09
.044 – .051
1.12–1.30
.052 – .056
1.32–1.42
.056 – .064
1.42–1.63
.065 – .074
1.65–1.88
.075 – .087
1.91–2.21
.088 – .110
2.24–2.79
.125 – .138
3.18–3.51
Dimension
L Max.
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
.500
12.70
Related Product Data
Application Tooling — shown this
page
Ring
Color
Part
Numbers
Tool
Color
Guide
Red and Green
328854
Green
Blue and Green
328855
Green
Yellow and Green
328856
Green
Brown and Green
328857
Green
Violet and Green
328858
Green
Black and Orange
328859
Orange
Gray and Orange
328860
Orange
Nickel and Nickel
328861
White
7
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Insulated Terminals and Splices (Continued)
Post-Insulated
Ring Tongue Terminals
Temperature Rating,
Material and Finish
Plating — Silver per QQ-S-365,
500°F [260°C], Gold per MIL-G45204 over Nickel per QQ-N-290,
500°F [260°C]
Ring — Copper per ASTM B152,
Aluminum per QQ-A-250/1
Insulation — TEFLON
Terminal Body — Copper per
ASTM B152
Dimensions
W
L Dim.
Approx.
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Stud
Size
22-20
509-1,290
[0.26-0.65]
8
13,100-20,800
[6.64-10.5]
6
20,800-33,100
[10.5-16.8]
.025
0.64
8
M4
.312
7.92
.051
1.30
10
.060
1.52
10
Plating — Nickel per QQ-N-290,
550°F [288°C]
Related Product Data
Application Tooling — pages 17-21
Body
Plating
Ring
Material
Ring
Plating
Ring
Color
Code
Wire
Insulation
Diameter
Range
Part No.
Loose
Piece
.906
23.01
Silver
Copper
Nickel
Natural
.046-.063
1.17-1.60
326760
.469
11.91
1.560
39.62
Gold
Aluminum
—
Red
.215-.255
5.46-6.48
329580
.468
11.89
1.870
47.50
Gold
Aluminum
—
Blue
.270-.310
6.86-7.87
329583
(After Crimping)
Post-Insulated
Splices
Temperature Rating,
Material and Finish
Insulation — TEFLON
Bushing — TEFLON
Splice Body — Copper per
ASTM B152
Wire Size
Circular Mils
[mm2]
Dimension
L Dim. Approx.
26-24
238-475
[0.12-0.24]
.937
23.80
22-20
509-1,290
[0.26-0.65]
1.062
26.97
1.650
41.91
18-16
1,600-2,800
[0.81-1.42]
8
13,100-20,800
[6.64-10.5]
1No
Plating — Gold per MIL-G-45204
over Nickel per QQ-N-290, 500°F
[260°C], Nickel per QQ-N-290,
550°F [288°C], Silver per QQ-S365, 500°F [260°C]
Ring — Aluminum per QQ-A-250/1,
Copper per ASTM B152
Plating — Nickel per QQ-N-290,
550°F [288°C]
Related Product Data
Application Tooling — pages 17-21
Splice
Plating
Ring
Material
Ring
Plating
Ring
Color
Code
Wire Insulation
Diameter Range
Part No.
Loose
Piece
Gold
Aluminum
—
Yellow
.040-.050
1.02-1.27
324370
Silver
Copper
Nickel
Natural
Nickel
Aluminum
—
Red
.080-.100
2.03-2.54
.050-.068
1.27-1.73
1.312
33.32
Gold
Aluminum
—
Red
.064-.088
1.63-2.24
329647
1.921
48.79
Gold
Aluminum
—
Red
.215-.255
5.46-6.48
329716
(After Crimping)
bushing
8
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
3268351
55235-1
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices
Temperature Rating,
Material and Finish
Solistrand
Heat Resistant
Ring Tongue Terminals
Terminal Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
650°F [343°C]
Related Product Data
Non-Insulation Support
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Non-Insulation Support
(Wire Range 2 & 1/0)
Stud
Size
6
M3.5
22-16
509-3,260
[0.26-1.65]
.033
0.84
12-10
5,180-13,100
[2.62-6.64]
8
13,100-20,800
[6.64-10.5]
6
20,800-33,100
[10.5-16.8]
.033
0.84
.042
1.07
.051
1.30
.060
1.52
W
A
.218
5.54
.281
7.14
.281
7.14
.281
7.14
.343
8.71
.250
6.35
.343
8.71
.343
8.71
.469
11.91
.375
9.53
.375
9.53
.375
9.53
.531
13.49
.531
13.49
.593
15.06
.406
10.31
.406
10.31
.469
11.91
.562
14.27
.594
15.09
.468
11.89
.468
11.89
.625
15.88
.625
15.88
A
8
M4
A
10
A
6
M3.5
16-14
2,050-5,180
[1.04-2.62]
Style
A
A
8
M4
A
10
A
1/4
M6
6
M3.5
8
M4
A
10
A
1/4
M6
5/16
M8
A
3/8
A
8
M4
A
10
A
1/4
M6
5/16
M8
A
3/8
A
10
A
1/4
M6
5/16
M8
A
3/8
A
A
A
A
A
A
Dimensions
C
E
Max.
.156
3.96
.250
6.35
.250
6.35
.250
6.35
.281
7.14
.171
4.34
.281
7.14
.281
7.14
.437
11.10
.302
7.67
.302
7.67
.302
7.67
.468
11.89
.468
11.89
.531
13.49
.359
9.12
.359
9.12
.359
9.12
.406
10.31
.531
13.49
.531
13.49
.531
13.49
.531
13.49
.531
13.49
.337
8.56
.436
11.07
.436
11.07
.436
11.07
.462
11.73
.352
8.94
.462
11.73
.462
11.73
.618
15.70
.575
14.61
.575
14.61
.575
14.61
.736
18.69
.736
18.69
.799
20.29
.743
18.87
.743
18.87
.696
17.68
.790
20.07
.868
22.05
.931
23.65
.931
23.65
.931
23.65
.931
23.65
Application Tooling — pages 17-21
L
Max.
.449
11.40
.574
14.58
.574
14.58
.574
14.58
.636
16.15
.480
12.19
.636
16.15
.636
16.15
.855
21.72
.765
19.43
.765
19.43
.765
19.43
1.004
25.50
1.004
25.50
1.098
27.89
.949
24.10
.949
24.10
.933
23.70
1.074
27.28
1.168
29.67
1.168
29.67
1.168
29.67
1.246
31.65
1.246
31.65
Part Numbers
Loose
Tape
Piece
Mounted
322797
—
323219
—
322798
—
322799
—
322693
—
322805
—
322694
—
322695* 2-322695-2
322733
—
323060
—
323061
—
323062 2-323062-2
323063
—
323064
—
323065
—
2-324061-5
—
323165
—
323166
—
323167
—
323168
—
323169
—
323170
—
323171
—
323172
—
*Available in small packaging quantities.
9
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Solistrand
Heat Resistant
Ring Tongue Terminals
Temperature Rating,
Material and Finish
Terminal Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
650°F [343°C]
(Continued)
Related Product Data
Non-Insulation Support
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
4
33,100-52,600
[16.8-26.7]
2
52,600-83,700
[26.7-42.4]
1/0
83,700-119,500
[42.4-60.6]
Non-Insulation Support
(Wire Range 2 & 1/0)
Dimensions
C
E
Max.
Application Tooling — pages 17-21
Stud
Size
Style
W
1/4
M6
5/16
M8
A
3/8
A
.500
12.70
.625
15.88
.625
15.88
.437
11.10
.500
12.70
.500
12.70
.946
24.03
1.009
25.63
1.009
25.63
1.199
30.45
1.324
33.63
1.324
33.63
.073
1.85
3/8
B
.625
15.88
.540
13.72
1.212
30.78
.073
1.85
3/8
B
.807
20.50
.625
15.88
1.519
38.58
.073
1.85
A
L
Max.
Part Numbers
Loose
Tape
Piece
Mounted
323173
—
323174
—
323175
—
1.527
38.79
323177
—
1.925
48.90
323180
—
Temperature Rating,
Material and Finish
Solistrand
Heat Resistant
Splices
Style-A
Non-Insulation
Support
Butt Splice
Style-B
Non-Insulation
Support
Parallel Splice
Style-C
Non-Insulation
Support
Butt Splice
Splice Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
650°F [343°C]
Related Product Data
Application Tooling — pages 17-21
Wire Size
Circular Mils
[mm2]
Material
Thickness
Max.
22-16
509-3,260
[0.26-1.65]
.033
0.84
C
L
Max.
.578
14.68
.301
7.65
.591
15.01
.567
14.40
.301
7.65
.529
13.44
.565
14.35
.333
8.46
.703
17.86
Dimensions
ID
Min.
.061
1.55
.061
1.55
.061
1.55
.085
2.16
.085
2.16
.085
2.16
.129
3.28
.129
3.28
.129
3.28
OD
Max.
.141
3.58
.141
3.58
.141
3.58
.165
4.19
.165
4.19
.165
4.19
.226
5.74
.226
5.74
.226
5.74
B
.375
9.53
.172
4.37
.296
7.52
Style
A
B
C
A
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
B
C
A
12-10
5,180-13,100
[2.62-6.64]
8
13,100-20,800
[6.64-10.5]
.042
1.07
.051
1.30
B
Part Numbers
Loose
Piece
323796
323030
322822
323795
323794
322824
323755
323754
323756
2-34318-1
10
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Temperature Rating
and Material
Solistrand
High Temperature
Ring Tongue Terminals
Related Product Data
Application Tooling — pages 17-21
Terminal Body — Nickel per
ASTM B162, 1200°F [649°C]
Non-Insulation Support
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Color
Code
Dimensions
C
E
Min.
Max.
L
Max.
3/8
.218
5.54
.218
5.54
.281
7.14
.312
7.92
.281
7.14
.312
7.92
.281
7.14
.312
7.92
.250
6.35
.250
6.35
.343
8.71
.343
8.71
.343
8.71
.468
11.89
.468
11.89
.531
13.49
.375
9.53
.375
9.53
.375
9.53
.531
13.49
.531
13.49
.593
15.06
.156
3.96
.156
3.96
.250
6.35
.281
7.14
.250
6.35
.281
7.14
.250
6.35
.281
7.14
.171
4.34
.171
4.34
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.437
11.10
.546
13.87
.281
7.14
.281
7.14
.281
7.14
.468
11.89
.468
11.89
.531
13.49
.337
8.56
.337
8.56
.431
10.95
.462
11.73
.431
10.95
.462
11.73
.431
10.95
.462
11.73
.352
8.94
.352
8.94
.462
11.73
.462
11.73
.462
11.73
.618
15.70
.618
15.70
.727
18.47
.549
13.94
.549
13.94
.549
13.94
.736
18.69
.736
18.69
.799
20.29
.449
11.40
.449
11.40
.574
14.58
.621
15.77
.574
14.58
.621
15.77
.574
14.58
.621
15.77
.480
12.19
.480
12.19
.636
16.15
.636
16.15
.636
16.15
.855
21.72
.855
21.72
.995
25.27
.739
18.77
.739
18.77
.739
18.77
1.004
25.50
1.004
25.50
1.098
27.89
10
.406
10.31
.359
9.12
.743
18.87
.949
24.10
Stud
Size
4
5
M3
6
M3.5
22-16
509-3,260
[0.26-1.65]
.033
0.84
Orange
8
M4
10
4
6
M3.5
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
Orange
8
M4
10
1/4
M6
5/16
M8
3/8
6
M3.5
8
M4
12-10
5,180-13,100
[2.62-6.64]
8
13,100-20,800
[6.64-10.5]
.042
1.07
.051
1.30
10
Orange
Orange
1/4
M6
5/16
M8
W
Part Numbers
Loose
Tape
Piece
Mounted
321884
2-321884-2
321885
—
321889*
2-321889-3
322872
—
321890*
—
321895
—
321891*
—
321896
2-321896-4
322328
—
322329
2-322329-2
322333
2-322333-3
322334*
—
322335*
2-322335-5
322339
—
322340
—
322343
—
323059
—
323745*
—
323680*
2-323680-5
323683*
2-323683-2
323746
—
323747
—
328822
—
*Available in small packaging quantities.
11
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Solistrand
High Temperature
Spade Tongue Terminals
Temperature Rating
and Material
Related Product Data
Application Tooling — pages 17-21
Terminal Body — Nickel per
ASTM B162, 1200°F [649°C]
Non-Insulation Support
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Color
Code
Stud
Size
W
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
Orange
8
M4
.385
9.78
Dimensions
C
E
L
Min. Max. Max.
.312
7.92
.493
12.52
Part Number
X
.685 .187
17.40 4.75
Loose Piece
323905
Temperature Rating
and Material
Solistrand
High Temperature
Splices
Style-A
Non-Insulation
Support
Butt Splice
Wire Size
Circular Mils
[mm2]
Style-B
Non-Insulation
Support
Parallel Splice
Material
Thickness
Max.
Color
Code
Style-C
Non-Insulation
Support
Butt Splice
Style
A
22-16
509-3,260
[0.26-1.65]
.033
0.84
Orange
B
C
A
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
Orange
B
C
A
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
Orange
B
C
Splice Body — Nickel per
ASTM B162, 1200°F [649°C]
Related Product Data
Application Tooling — pages 17-21
L
Max.
Dimensions
ID
Min.
OD
Max.
.578
14.68
.301
7.65
.529
13.44
.567
14.40
.301
7.65
.529
13.44
.567
14.40
.333
8.46
.703
17.86
.061
1.55
.061
1.55
.061
1.55
.085
2.16
.085
2.16
.085
2.16
.129
3.28
.129
3.28
.129
3.28
.141
3.58
.141
3.58
.141
3.58
.165
4.19
.165
4.19
.165
4.19
.226
5.74
.226
5.74
.226
5.74
Part Numbers
Loose
Piece
322324*
322326
323876
322345
322347
323878
323696*
323672
323698
*Available in small packaging quantities.
12
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Temperature Rating,
Material and Finish
Diamond Grip
Heat Resistant
Ring Tongue Terminals
Related Product Data
Application Tooling — pages 17-21
Terminal Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
650°F [343°C]
Metallic Sleeve — Nickel Silver per
ASTM B122
Insulation Support
Tongue
Wire Size
Material
Circular Mils Thickness
[mm2]
Max.
Stud
Size
4
6
M3.5
22-16
509-3,260
[0.26-1.65]
.033
0.84
8
M4
10
1/4
M6
4
6
M3.5
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
8
M4
10
1/4
M6
12-10
5,180-13,100
[2.62-6.64]
6
M3.5
8
M4
.042
1.07
10
1/4
M6
W
.218
5.54
.218
5.54
.218
5.54
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.469
11.91
.469
11.91
.250
6.35
.343
8.71
.250
6.35
.343
8.71
.343
8.71
.343
8.71
.343
8.71
.469
11.91
.469
11.91
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.531
13.49
Dimensions
C
E
Min.
Max.
L
Max.
.156
3.96
.156
3.96
.156
3.96
.250
6.35
.250
6.35
.250
6.35
.250
6.35
.250
6.35
.437
11.10
.437
11.10
.171
4.34
.281
7.14
.171
4.34
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.437
11.10
.302
7.67
.302
7.67
.302
7.67
.302
7.67
.468
11.89
.624
15.85
.624
15.85
.645
16.38
.749
19.02
.749
19.02
.770
19.56
.749
19.02
.770
19.56
1.031
26.19
1.051
26.70
.655
16.64
.811
20.60
.680
17.27
.811
20.60
.836
21.23
.811
20.60
.836
21.23
1.030
26.16
1.055
26.80
1.034
26.26
1.034
26.26
1.034
26.26
1.030
26.16
1.273
32.33
.512
13.00
.512
13.00
.530
13.46
.611
15.52
.611
15.52
.629
15.98
.611
15.52
.629
15.98
.793
20.14
.810
20.57
.527
13.39
.637
16.18
.549
13.94
.637
16.18
.659
16.74
.637
16.18
.659
16.74
.793
20.14
.815
20.70
.841
21.36
.841
21.36
.841
21.36
.840
21.34
1.002
25.45
Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56
.110
2.79
.140
3.56
.140
3.56
.110
2.79
.140
3.56
.110
2.79
.140
3.56
.110
2.79
.170
4.32
.170
4.32
.130
3.30
.170
4.32
.130
3.30
.170
4.32
.130
3.30
.170
4.32
.130
3.30
.230
5.84
.230
5.84
.230
5.84
.250
6.35
.230
5.84
Part Numbers
Loose
Tape
Piece
Mounted
322363
—
322364
—
323151
—
323199
—
322365
—
323152
323152-1
322366
—
323153
—
322367
—
323154
—
322371
—
322373
—
323158
—
322374
—
323160
—
322375
—
323161
—
322376
—
323162
—
323066
—
323067
—
323068
323068-1
325154
—
323069
—
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
13
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Diamond Grip
Heat Resistant
Splices
Temperature Rating,
Material and Finish
Related Product Data
Application Tooling — pages 17-21
Splice Body — Copper per
ASTM B152
Plating — Nickel per QQ-N-290,
650°F [343°C]
Metallic Sleeve — Nickel Silver per
ASTM B122
Insulation
Support
Butt Splice
Wire Size
Circular Mils
[mm2]
Material
Thickness
Max.
Dimension
L
Max.
Wire
Insulation
Diameter
Max.
Part Numbers
Loose
Piece
22-16
509-3,260
[0.26-1.65]
.033
0.84
.889
22.58
.140
3.56
322823
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
.889
22.58
.170
4.32
322825
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
1.261
32.03
.230
5.84
323757
Diamond Grip
High Temperature
Ring Tongue Terminals
Temperature Rating and
Material
Related Product Data
Application Tooling — pages 17-21
Terminal Body — See table, 1200°F
[649°C], Nickel per ASTM B162,
Alumel —, Chromel —
Metallic Sleeve — Nickel Silver per
ASTM B122
Insulation Support
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Stud
Size
4
6
M3.5
8
M4
22-16
509-3,260
[0.26-1.65]
.033
0.84
10
1/4
M6
W
.218
5.54
.281
7.14
.312
7.92
.312
7.92
.281
7.14
.312
7.92
.312
7.92
.312
7.92
.468
11.89
.281
7.14
.312
7.92
.312
7.92
.312
7.92
.468
11.89
Dimensions
C
E
Min.
Max.
L
Max.
.156
3.96
.250
6.35
.281
7.14
.281
7.14
.250
6.35
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.250
6.35
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.624
15.85
.749
19.02
.796
20.22
.796
20.22
.749
19.02
.796
20.22
.796
20.22
.796
20.22
1.031
26.19
.749
19.02
.796
20.22
.796
20.22
.796
20.22
1.031
26.19
.512
13.00
.611
15.52
.637
16.18
.637
16.18
.611
15.52
.637
16.18
.637
16.18
.637
16.18
.793
20.14
.611
15.52
.637
16.18
.637
16.18
.637
16.18
.793
20.14
Body
Material
Sleeve
Color
Code
Nickel
Orange
Nickel
Orange
Nickel
Orange
Chromel
Gray
Nickel
Orange
Nickel
Orange
Chromel
Gray
Alumel
Green
Nickel
Orange
Nickel
Orange
Nickel
Orange
Chromel
Gray
Alumel
Green
Nickel
Orange
Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
.140
3.56
Part Numbers
Loose
Tape
Piece
Mounted
321887
—
321892
—
322873
—
2-322873-1
—
321893
—
321897
—
1-321897-0
—
1-321897-3
—
184204-1
—
321894
—
321898
—
1-321897-4
—
1-321898-0
—
322320
—
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
14
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Diamond Grip
High Temperature
Ring Tongue Terminals
(Continued)
Wire Size
Circular Mils
[mm2]
Tongue
Material
Thickness
Max.
Stud
Size
6
M3.5
8
M4
16-14
2,050-5,180
[1.04-2.62]
.033
0.84
10
1/4
M6
3/8
6
M3.5
8
M4
12-10
5,180-13,100
[2.62-6.64]
.042
1.07
10
1/4
M6
5/16
M8
W
.250
6.35
.343
8.71
.343
8.71
.343
8.71
.343
8.71
.343
8.71
.343
8.71
.343
8.71
.468
11.89
.531
13.49
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.375
9.53
.531
13.49
.531
13.49
Dimensions
C
E
Min.
Max.
L
Max.
.171
4.34
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.437
11.10
.546
13.87
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.281
7.14
.468
11.89
.468
11.89
.655
16.64
.811
20.60
.811
20.60
.811
20.60
.811
20.60
.811
20.60
.811
20.60
.811
20.60
1.030
26.16
1.170
29.72
1.008
25.60
1.008
25.60
1.008
25.60
1.008
25.60
1.008
25.60
1.273
32.33
1.273
32.33
.527
13.39
.637
16.18
.637
16.18
.637
16.18
.637
16.18
.637
16.18
.637
16.18
.637
16.18
.793
20.14
.902
22.91
.815
20.70
.815
20.70
.815
20.70
.815
20.70
.815
20.70
1.002
25.45
1.002
25.45
Body
Material
Sleeve
Color
Code
Nickel
Orange
Nickel
Orange
Nickel
Orange
Chromel
Gray
Alumel
Green
Nickel
Orange
Chromel
Gray
Alumel
Green
Nickel
Orange
Nickel
Orange
Nickel
Orange
Nickel
Orange
Chromel
Gray
Nickel
Orange
Alumel
Green
Nickel
Orange
Nickel
Orange
Wire
Insulation
Diameter
Max
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.170
4.32
.230
5.84
.230
5.84
.230
5.84
.230
5.84
.230
5.84
.230
5.84
.230
5.84
Part Numbers
Loose
Tape
Piece
Mounted
322332
—
322336
2-322336-2
322337
1-322337-2
1-322337-0
—
1-322338-1
—
322338
1-322338-2
1-322337-1
—
1-322338-0
—
322341
—
322344
—
323748
—
323749
—
2-323749-1
—
323750
2-323750-5
2-323750-1
—
323751
—
323752
—
Note: “C” dimension applies from edge of metal wire barrel to center of stud hole.
15
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Uninsulated Terminals and Splices (Continued)
Temperature Rating
and Material
Diamond Grip
High Temperature
Splices
22-16
509-3,260
[0.26-1.65]
16-14
2,050-5,180
[1.04-2.62]
12-10
5,180-13,100
[2.62-6.64]
Material
Thickness
Max.
.033
0.84
.033
0.84
.042
1.07
Dimension
L
Max.
Splice
Body
Material
Sleeve
Color
Code
.889
22.58
.889
22.58
.889
22.58
.889
22.58
.889
22.58
.889
22.58
Nickel
Orange
Alumel
Green
Chromel
Gray
Nickel
Orange
Alumel
Green
Chromel
Gray
Nickel
Orange
1.261
32.03
Application Tooling — pages 17-21
Splice Body — See table, 1200°F
[649°C], Nickel per ASTM B162,
Alumel —, Chromel —
Metallic Sleeve — Nickel Silver per
ASTM B122
Insulation
Support
Butt Splice
Wire Size
Circular Mils
[mm2]
Related Product Data
Wire
Insulation
Diameter
Max.
.140
3.56
.140
3.56
.140
3.56
.170
4.32
.170
4.32
.170
4.32
.230
5.84
Part Numbers
Loose
Piece
322325
1-322325-0
1-322325-1
322346
1-322346-0
1-322346-1
323699
16
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Application Tooling Information for STRATO-THERM Insulated Heat
Resistant and High Temperature Terminals and Splices
Wire Size Range
AWG 26-10
Pneumatic
Tooling
Product
Type
Pre-Insulated
Terminals
Pre-Insulated
Splices
AMP
Wire
Size
26-24
22-20
18-16
14
12-10
22-20
18-16
14-12
Dies for 626 Pneumatic Tools
189721-[ ] and 189722-[ ]
require Straight Action Adapter1
217200-1 or “C” Head Adapter 318161-1
Dies also fit 69710-1 Hand Tool
Hand
Tools
69692-1
69693-1
—
—
—
—
69731
69732
69733
69734
69735
69327
69328
69329
Tooling For
Tape Mounted Products
Dies for 69875
AMP-TAPETRONIC
AMP-O-LECTRIC2
Requires Applicator
AMPOMATOR CLS IV2
Requires Applicators
—
69936
69937
—
—
—
—
—
1Straight
Action Adapter 217200-1 is used with Tools 189721-1 or 189722-1. “C”Head Adapter 318161-1 is used with
Tools 189721-2 or 189722-2. Both adapters require the use of non-ratchet tool holder 189928-1 or ratchet tool holder
356304-1.
2Call Tooling Assistance Center for Machine and Applicator part numbers.
Wire Size Range
AWG 26-6
Product
Type
AMP
Wire
Size
Hand
Tools
Post Insulated
Terminals
and Splices
26-24
22-20
18-16
8
6
45730
46467, 464681
46468
—
—
Hydraulic and Battery Powered
Tools With Interchangeable Dies
690972
690992
“C” Head
“C”
Head
Nest
Indent
—
—
—
—
—
—
—
—
—
46146
46145
69216
46134
46133
69217
1Part
Number 55235-1 only
crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP
Hydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated
Hydraulic Power Unit 122271-1. See pages 20 & 21.
2These
17
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Application Tooling Information for STRATO-THERM Uninsulated Heat
Resistant and High Temperature Terminals and Splices
Wire Size Range
AWG 22-10
Pneumatic
Tooling
Tooling For
Tape Mounted Products
Dies for 69875
AMP-TAPETRONIC
AMP-O-LECTRIC2
Requires Applicator
AMPOMATOR CLS IV2
Requires Applicators
Product
Type
AMP
Wire
Size
Hand
Tools
Uninsulated
Terminals
and Splices
with Insulation
Support
22-16
46673
46673-1
46988
59294
59461
356744-1
69930
356744-2
69931
904870-1
69932
Uninsulated
Terminals
and Splices
with Non-Insulation
Support
22-16
46447
217206-1
16-14
12-10
16-14
Crimping Heads for
626 Pneumatic Tool
189721-1 and 189722-11
69954
69955
12-10
69956
Crimping Heads require the use of non-ratchet tool holder 189767-1 or ratchet tool holder 356302-1.
2
Call Tooling Assistance Center for Machine and Applicator part numbers.
1
Wire Size Range
AWG 8-1/0
Pneumatic
Tooling
Product
Type
Uninsulated
Terminals
and Splices
with
Non-Insulation
Support
AMP
Wire
Size
Hand
Tools
8
693551
49956
6
59083
No CERTICRIMP
48172
—
48173
4
69015
Head
Hydraulic Tools WIth
Self Contained Dies
Hand
Tool
Latch
Head
Hydraulic and Battery Powered
Tools with Interchangeable Dies
59973-1 Hand Tool,
690652 & 690672
Latch Heads
Nest
Indent
48126
48355
48128
59975-1
690692
48129
48127
690972
“C” Head
Nest
Indent
690992
“C”
Head
—
—
69216
—
—
69217
46135
69218
46133
2
—
48174
1/0
—
48183
48130
—
—
48132
46136
48131
46138
45433
46137
1CERTI-CRIMPHand
45436
Tool.
crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMP Hydraulic Power Units 69120-1 (115 VAC)
and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 122271-1. See Pages 20 & 21.
2These
For additional tooling information, call 1-800-722-1111.
18
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Application Tooling Information for STRATO-THERM Heat Resistant and
High Temperature Terminals and Splices
Loose Form Terminal
and Splice Tooling
CERTI-CRIMP Hand Tools
Double Action
Hand Tool
Heavy Head Hand Tool
Part No. 69355
“C” Head Straight
Action Hand Tool
Part No. 69710-1
T-Head Tool
Straight Action Double
Action Hand Tool
Pneumatic Tools
6-26 Pneumatic Tool
Part No. 189721-1
Part No. 69015
Hydraulic Hand Tools
Part No. 59975-1
(Self Contained Dies)
Part No. 59973-1
(Dies Required)
For additional tooling information, call 1-800-722-1111.
19
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Application Tooling Information for STRATO-THERM Heat Resistant and
High Temperature Terminals and Splices (Continued)
Tape Mounted
AMP-TAPETRONIC Machine
69875, 68250-1
(Requires Dies)
AMP-O-LECTRIC, Model “G” Machine
(Requires Applicator and Dies)
AMPOMATOR CLS IV Machine 217500-1
(Requires Applicators and Dies)
Latch Heads and Dies
Part No.
69065
Part No.
69067
Part No.
69099
Part No. 69069
(Self Contained Dies)
Part No.
69097
For additional tooling information, call 1-800-722-1111.
20
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Application Tooling Information for STRATO-THERM Heat Resistant and
High Temperature Terminals and Splices
DYNA-CRIMP II
Battery Operated
Hydraulic Power Unit
Hand Operated Power Unit
DYNA-CRIMP Electric
Hydraulic Power Unit
Typical interchangable hose,
head and dies not included
Part No. 122271-14
314979-12 (Hose, head and dies not included)
Refer to the table below for accessories.
Power Unit Only
(Includes Pressure Release)
115 Volts (60 Hz) — 69120-13
230 Volts (60 Hz) — 69120-23
AMP application tools are designed to
produce a carefully controlled uniform
pressure crimp, regardless of how they
are powered. All tools shown are
specially designed for AMP products
and are precision machined from hard
tool steel.
Handle
Control
Hose
Assembly
Foot
Control
Multidirectional
Valve
Power Units Accessories
For Use With
Power Unit No.
369120-13
369120-23
314979-12
122271-14
69120-13
69120-23
Accessory Description
Accessory
Part No.
7' Handle Control Assembly—Hose & Cord
15' Handle Control Assembly—Hose & Cord
21' Handle Control Assembly—Hose & Cord
28' Handle Control Assembly—Hose & Cord
15' Foot Switch Assembly
59907-7
1-59907-5
2-59907-1
2-59907-8
68284-1
Need Hose Assembly
3' Hose Assembly
7' Hose Assembly
15' Hose Assembly
21' Hose Assembly
2' Hose Assembly (1/4" I.D.)
3' Hose Assembly (1/4" I.D.)
7' Hose Assembly (1/4" I.D.)
15' Hose Assembly (1/4" I.D.)
59909-3
59909-7
1-59909-5
2-59909-1
314990-1
314990-2
314990-3
314990-4
68284-1 Foot Switch
Assembly needed with
these Hose Assemblies
and 69120
More Flexible, Lighter Weight.
Recommended for use with
DYNA-CRIMP II Battery
Operated Hydraulic Power Unit
3-Way Multi-Directional Valve
3-Way Multi-Directional Valve (Elec.Ctl.)
592201
59220-21
Remarks
For use with
Foot Switch only
Contact AMP Incorporated for usage recommendations.
Also see AMP Customer Manual 409-5860.
Also see AMP Customer Manual 409-1950.
4
Also see AMP Customer Manual 409-5869.
Note: All Hoses and Handle Control Assemblies have a 3/8" high flow male coupler (311470-1) on each end.
All Power Units and Heads have a 3/8" high flow female coupler (311471-1).
1
2
3
For additional tooling information, call 1-800-722-1111.
21
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Part Number Index
Note: This index lists all cataloged parts by
base no. only. Complete part nos. (with
prefixes and/or suffixes) are shown on the
page(s) indicated.
Part No.
34318
50829
50830
50831
50832
50834
50835
50836
50837
50838
50839
50840
50841
50844
50845
50846
50847
50848
53572
53587
55114
55235
184204
321884
321885
321887
321889
321890
321891
321892
321893
321894
321895
321896
321897
321898
322320
322324
322325
322326
322328
322329
322332
322333
322334
322335
322336
322337
322338
322339
322340
322341
322343
322344
322345
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Part No.
322367
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Part No.
323745
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323751
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328859
328860
328861
329580
329583
329647
329716
330377
330378
330379
332433
332434
332438
332439
332446
332453
332454
22
For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Product Information Center 1-800-522-6752.
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Specifications subject to change. Consult AMP for latest specifications.
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STRATO-THERM
Terminals & Splices for High Temperature Applications
Catalog 82011
Revised 3-98
Engineering Notes
23
AMP Incorporated, Harrisburg, PA 17105; Phone: 717-564-0100; FAX: 717-986-7575
Product Information Center; Phone: 1-800-522-6752
AMP Business Centers, Worldwide
www.amp.com
Americas
Related Businesses
Argentina – Buenos Aires
Chile – Santiago
United States – Harrisburg, PA
AMP Circuits Division
Phone: + 54-1-733-2000
Fax: + 54-1-717-0988
Phone: + 56-2-236-4267
Fax: + 56-2-235-0061
Phone: + 1-717-564-0100
Fax: + 1-717-986-7575
Brazil – Sao Paulo
Columbia – Bogata
Greenville, SC, USA
Phone: + 1-864-297-4100
Fax: + 1-864-675-7099
Phone: + 55-11-861-1311
Fax: + 55-11-861-0397
Phone: + 57-1-369-0045
Fax: + 57-1-269-7525
Canada – Toronto
Mexico – Mexico City
Phone: + 1-905-475-6222
Fax: + 1-905-474-5520
Phone: + 52-5-398-76-11
Fax: + 52-5-398-79-64
AMP Circuits and Packaging,
EMEA
For Latin/South American
Countries not shown
Phone: +54-1-733-2015
Fax: +54-1-733-2083
Dublin, Ireland
Phone: + 353-1-820-6500
Fax: + 353-1-820-6501
AMP Packaging and
Carroll Touch Systems Division
Round Rock TX, USA
Phone: + 1-512-244-5100
Fax: + 1-512-244-7040
Asia/Pacific
AMP-Simel S.A.
Australia – Sidney
Malaysia – Kuala Lampur
Philippines – Manila
Phone: + 61-2-9840-8200
Fax: + 61-2-9899-5649
Phone: + 603-705-3055
Fax: + 603-705-3066
Phone: + 632-811-0437
Fax: + 632-811-0441
India – Bangalore
New Zealand – Auckland
Singapore – Singapore
Phone: + 91-80-845-3014
Fax: + 91-80-845-3038
Phone: + 64-9-634-4580
Fax: 64-9-634-4586
Phone: + 65-482-0311
Fax: + 65-482-1012
Indonesia – Jakarta
Peoples Republic of China
Taiwan – Taipei
Phone: + 6221-526-7852
Fax: + 6221-526-7856
Hong Kong
Phone: + 852-2-35-1628
Fax: + 852-2-35-0243
Shangha
Phone: + 86-21-6485-0602
Fax: + 86-21-6485-0728
Shunde
Phone: + 86-765-7751368
Fax: + 86-765-7752823
Phone: + 886-2-704-4815
Fax: + 886-2-704-4940
Japan – Tokyo
Phone: + 81-44-844-8111
Fax: + 81-44-812-3207
Korea – Seoul
Phone: + 82-3274-0535
Fax: + 82-3274-0524
Gevrey-Chambertin, France
Phone: + 33-3-8058-3200
Fax: + 33-3-8034-1015
ARA-Applied Robotics Division
Rousset, France
Phone: + 33-4-42-29-1200
Fax: + 33-4-42-29-1212
Thailand – Bangkok
Phone: + 91-662-513-9888
Fax: + 91-662-513-9889
Vietnam – Ho Chi Minh City
Phone: + 84-8823-2546
Fax: + 84-8823-1443
Carroll Touch International, Ltd.
Tokyo, Japan
Phone: + 81-03-5306-2100
Fax: + 81-03-5306-2105
DSM Decolletage S.A.
Saint-Maurice
Phone: + 41-24-486-2486
Fax: + 41-24-486-2400
Fibernet Division
Rowville, Australia
Phone: + 61-3-9764-2111
Fax: + 61-3-9764-2120
Wellington, New Zealand
Phone: + 64-4-237-9195
Fax: + 64-4-237-9195
Europe/Middle East/Africa
Austria – Vienna
Great Britain – London
Romania – Bucharest
Inside:
Phone: + 44-181-954-2356
Fax: + 44-181-954-6234
Phone: + 40-1-311-3479/3596
Fax: + 40-1-312-0574
Greece – Athens
Russia
Phone: + 30-1-902-5515
Fax: + 30-1-902-4237
Moscow
Phone: + 7-095-926-5506/07/08/09
Fax: + 7-095-926-5505
Phone: + 0222-277-97-0
Fax: + 0222-270-26-61
Outside: Phone: + 43-1-277-97-0
Fax: + 43-1-270-26-61
Belgium – Brussels
Phone: + 32-2-719-2511
Fax: + 32-2-725-4928
Bulgaria – Sofia
Phone: + 359-2-971-2152
Fax: + 395-2-971-2153
Croatia – Zagreb
Phone: + 385-1-67-04-46
Fax: + 385-1-69-16-04
Holland – ’s-Hertogenbosch
Phone: + 31-73-624-6246
Fax: + 31-73-621-2365
Hungary – Budapest
Phone: + 36-1-344-2633
Fax: + 36-1-344-2634
Ireland – Dublin
Czech Republic – Kurim
Phone: + 353-1-820-3000
Fax: + 353-1-820-9790
Phone: + 420-5-41-162-111
Fax: + 420-5-41-162-223
Israel – Tel Aviv
Denmark – Viby
Phone: + 972-3-645-07-07
Fax: + 972-3-649-24-13
Phone: + 45-86-295-055
Fax: + 45-86-295-133
Italy – Torino
Egypt – Cairo
Phone: + 39-11-4012-111
Fax: + 39-11-4031-116
Phone: + 202-417-76-47
Fax: + 202-419-23-34
Lithuania – Vilnius
Estonia – Tallinn
Phone: + 370-2-231402
Fax: + 370-2-231403
Phone: + 372-6205-800
Fax: + 372-6205-804
Norway – Oslo
Finland – Helsinki
Phone: + 47-66-77-88-50
Fax: + 47-66-77-88-55
Phone: + 358-9-512-3420
Fax: + 358-9-512-34250
Poland – Warsaw
France – Pontoise
Phone: + 48-22-672-47-90/91/92
Fax: + 48-22-672-47-88
Phone: + 33-1-34-20-88-88
Fax: + 33-1-34-20-86-00
Portugal – Lisbon
Germany – Langen
Phone: + 49-6103-709-0
Fax: + 49-6103-709-223
Phone: + 351-1-387-70-16
Fax: + 351-1-387-71-72
82011—1.5M—AG—AMP—3-98—1405
Neunkirchen, Germany
Phone: + 49-2247-305-0
Fax: + 49-2247-305-22
M/A-COM Division
Phone: + 386-61-161-3270
Fax: + 386-61-161-3240
Americas
Lowell, MA, USA
Phone: + 1- 978-442-5000
Fax: + 1-978-442-5354
Europe/Middle East/Africa
Bracknell, England
Phone: + 44-1344-869-595
Fax: + 44-1344-300-020
Asia/Pacific
Hong Kong
Phone: + 85-2-2111-8088
Fax: + 85-2-2111-8087
South Africa – Johannesburg
Madison Cable Corporation
Phone: + 27-11-805-65-35
Fax: + 27-11-805-65-40
Worcester, MA, USA
Phone: + 1-508-752-7320
Fax: + 1-508-752-4230
St. Petersburg
Phone: + 7-812-325-3083
Fax: + 7-812-326-3288
Slovakia – Bystrica
Phone: + 421-88-761-120/121
Fax: + 421-88-761-122
Slovenia – Ljubljana
Spain – Barcelona
Madison Cable Ltd.
Phone: + 34-3-291-0330
Fax: + 34-3-201-7879
Sweden – Stockholm
Dundee, Scotland
Phone: + 44-1382-508080
Fax: + 44-1382-505060
Phone: + 46-8-580-833-00
Fax: + 46-8-580-194-70
Precision Interconnect Division
Switzerland – Steinach
Phone: + 41-71-447-0447
Fax: + 41-71-447-0444
Turkey – Istanbul
Phone: + 90-212-281-8181
Fax: + 90-212-281-8184
For Middle East/African
Countries not shown
Phone: +33-1-34-20-83-83
Fax:
717
-56+33-1-34-20-86-09
4-0 100 . Ca nad a 90 5-4 70- 442 5.
AM P In cor po rate d, Har risbu rg , P A 1710 5-3 608 . Conta ct your reg iona l ce nter : USA
United King dom 44- 1753 - 676 800. Singa por e 65 -482- 0311. Japa n 81 -44-8 13-8 502. O n the intern et at http://www.am p.com
Printed in USA
HTS Elektrotechnik GmbH
AMP and Connecting at a Higher Level are trademarks.
Rev. 1, 10/97
Portland, OR, USA
Phone: + 1-503-620-9400
Fax: + 1-503-620-7131