326801

AMPOWER TERMINALS AND SPLICES AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Product Facts • Designed for large cables and leads • Ideally suited for power generation and distribution • Accepts  a wide range of stranded copper wires (6 AWG to 1000 MCM [13-507 mm2]—for terminals and up to 1500 MCM [760 mm2] for splices) •A  vailable in a variety of terminal and splice styles •H  igh-quality, seamless tubular copper for maximum conductivity •L  isted by Underwriters Laboratories, Inc. File No. E13288, Spec. 486 •Certified  by the Canadian Standards Association File No. LR7189 THE AMPOWER PRODUCT LINE IS AVAILABLE IN A VARIETY OF TERMINAL AND SPLICE STYLES TO SUIT YOUR DESIGN REQUIREMENTS. AMPOWER terminals and splices are ideally suited for power generation and distribution. This makes electrical equipment subject to continuous operation, such as generators, motors and welders, a perfect application for AMPOWER products. In addition, other applications include interconnections of power supplies to computers and peripheral equipment AMPOWER /// PRODUCT CATALOG Contents Product Facts.................................................................................. 2 Table Listings: mm2 to AWG......................................................4 Features............................................................................................. 5 Terminals..................................................................................... 6-10 Splices.........................................................................................10-12 Special Terminals...........................................................................13 Tooling......................................................................................... 14-15 Part Number Index.......................................................................16 CRIMP METHOD Our compression crimping method of terminating electrical wire is an exact science. The application technique is totally mechanical and therefore completely controllable. For this reason it is also uniform from first to last crimp. Variables common to other methods such as melting temperature, flux composition, entrapped gases, heat deformation of conductors, oxidation and the like are eliminated. The termination resulting from this method offers excellent tensile strength and high conductivity. AMPOWER terminals and splices are made of high quality seamless tubular copper for excellent conductivity. Our special tin plating process inhibits corrosion, and provides trouble- free service. A special die stamping process converts the copper tube into a double thickness rectangular tongue with a short strong transfer section. These factors combine with the formulated AMPOWER terminal crimp to produce excellent conductivity and excellent strength. SPECIFIED PACKAGING Wire Size No. of Terminals Per Package 6 and 4 AWG 100 2 AWG and 1/0 thru 4/0 AWG 50 250-1500 MCM 25 STUD SIZE DIMENSIONS* Stud Size Stud Dia. Stud Hole Dia. 0.197 5.00 0.265 6.75 0.328 8.33 0.390 9.91 0.453 11.51 1/2 M12 0.190 4.83 0.250 6.35 0.312 7.92 0.375 9.53 0.437 11.1 0.500 12.7 5/8 M16 0.625 15.88 0.656 16.66 0.781 19.84 0.906 23.01 1.031 26.19 10 1/4 M6 5/6 M8 3/8 7/16 3/4 7/8 M22 1 1 1/8 1 1/4 0.750 19.05 0.875 22.23 1.000 25.4 1.125 28.58 1.250 31.75 *Use as an aid for the selection of proper terminal size 0.515 13.08 1.156 29.36 1.281 32.54 inches / (mm) AMPOWER Terminals and Splices Table Listing: mm2 to AWG OVERVIEW WIRE SIZES: Wire Sizes (mm ) (AWG) 13-15 6 21 4 2 mm2 to AWG (American Wire Gauge) 34-35 2 50-60 1/0 67-70 2/0 80-95 3/0 100-125 4/0 127 250 MCM 152 300 MCM 177 350 MCM 203 400 MCM 253 500 MCM 600 MCM* 304 600 MCM HD* 355 700 MCM* 405 800 MCM* 456 900 MCM* 507 1000 MCM* 634 1250 MCM* 761 1500 MCM* * Terminals and splices of wire size 600 MCM and above require two crimps for optimum mechanical and electrical performance. OVERVIEW Class 2 and Class 5 Wire Sizes AMPOWER /// PRODUCT CATALOG Rigid Stranded Wires (Class 2) Flexible Wires (Class 5) Wire Sizes (mm ) 2 10.0 6.0 16.0 10.0 25.0 16.0 35.0 25.0 50.0 35.0 70.0 50.0 95.0 70.0 120.0 95.0 150.0 120.0 185.0 150.0 240.0 185.0 300.0 240.0 AMPOWER Terminals and Splices Features 1. VERSATILITY Stranded wires, crimped with the DYNA-CRIMP tool, become almost a homogeneous mass with the AMPOWER terminal or splice barrel. Long barrel terminals and splices are offered for applications where space limitations and accessibility make it difficult to locate the proper crimp area. Complementing this versatility is the stud hole style available with AMPOWER terminals. They are supplied with one, two or without stud holes for special requirements, or they can be ordered with extra long tongues at a slightly higher cost. 4. CONDUCTIVITY, CORROSION RESISTANCE AND TEMPERATURE RISE Terminals With Two Stud Holes See pages 6-10 Long Barrel Terminal Without Stud Hole See pages 6-10 Standard Terminals With One Stud Hole See pages 6-10 Parallel Splice See page 12 The center of the AMP termination method is the exactly controlled “C” crimp that forms the terminal or splice barrel into an almost homogeneous unit. As a result, conductivity is maximized and tensile strength approaches that of the wire. Proper compression crimping brings the terminal into intimate contact with the conductor, producing excellent resistance to corrosion. Tests of temperature rise above ambient also confirm the excellent performance of AMPOWER terminals and splices. 2. STRENGTH AMPOWER terminals have formidable strength and resistance to vibration suitable for their intended use. This strength comes from the double-thick tongue and short transfer section of the barrel, and is achieved without sacrificing any current carrying capacity. In addition, great tensile strength is imparted to the AMPOWER terminals and splices by means of AMP’s formulated “C” crimptensile strength approaches the strength of the conductors. 3. ECONOMY An important part of all AMP products is low installed cost. This is a result of the tool and terminal team, the elimination of clutter found in other methods, plus the speed and ease of application. And AMP’s matching tooling creates the correct crimp. As a result, you save money every time an AMPOWER product is installed. 5. POSITIVE INSPECTION Standard Terminals Without Stud Hole See pages 6-10 Butt Splice See page 11 Long Barrel Butt Splice See page 10 Standard AMPOWER terminals and splices are supplied with inspection slots in the barrel, allowing the tool operator or inspector to determine at a glance whether the conductors have been fully and properly inserted into the barrel. This can be done either before or after crimping. Wire stops prevent over insertion of conductors, and bell mouth construction makes it easy to insert conductors into the barrel. 6. BROAD WIRE SIZE RANGE Covering wire sizes from 6 AWG to 1000 MCM [13 to 507 mm2]—for terminals and up to 1500 [760 mm2] for splices. AMPOWER terminals and splices provide reliability and low cost installation for power equipment using large cable sizes. Note: See page 13 for Special Terminals. PAGE 5 AMPOWER Terminals and Splices Terminals BASE MATERIAL: Wire Size Wire Range Annealed Copper (ASTM B-188)2 Barrel Tongue Dimensions Stud I.D. Thickness Style Size L Max. H Max. C Min. K Min. Max. B Electrodeposited Tin Plate (MIL-T-10727) B 6 AWG2 13-15 mm2 20,80033,100 CM 0.219 5.56 0.08 2.03 B B W F L B 10 1/4 M6 5/16 M8 3/8 1/2 M12 A A C L B W H 4 AWG 21 mm2 2 B 33,10052,600 CM 0.275 6.99 0.08 2.03 B B C K L H W B C1 A W F L B D B C L 2 AWG 34-35 mm2 W H 52,6000.362 83,700 9.19 CM 0.09 2.29 B A E B C K L H C W F1 F L W G L W H H 0.485 11.63 0.10 2.54 L H W 1/2 M12 3/8 - G - B B I1 - - C K 1/4 M6 5/16 M8 3/8 - A B C - - B 1/0 AWG 83,70050-60 119,500 CM mm2 1/4 M6 5/16 M8 3/8 1/2 M12 A B C - C I 1/4 M6 5/16 M8 3/8 7/16 5/16 M8 1/2 M12 3/8 1/2 M12 1.41 35.81 1.41 35.81 1.41 35.81 1.41 35.81 1.43 36.32 1.41 35.81 1.41 35.81 1.41 35.81 1.41 35.81 1.46 37.08 1.62 41.15 1.62 41.15 1.62 41.15 1.62 41.15 2.62 66.55 1.70 43.18 2.63 66.80 1.97 50.04 3.05 77.47 4.25 107.70 1.97 50.04 1.97 50.04 1.97 50.04 1.97 50.04 2.94 74.68 1.97 50.04 2.98 75.69 4.27 108.46 0.32 8.13 0.32 8.13 0.32 8.13 0.32 8.13 0.38 9.65 0.42 10.67 0.42 10.67 0.42 10.67 0.42 10.67 0.43 10.92 - - 0.32 8.13 0.32 8.13 0.32 8.13 0.40 10.16 0.42 10.67 0.42 10.67 0.42 10.67 0.43 10.92 - - 0.34 8.64 0.34 8.64 0.34 8.64 0.50 12.70 0.50 12.70 0.50 12.70 - - 0.41 10.41 0.34 8.64 0.50 12.70 0.50 12.70 - - - - - - 0.42 10.67 0.42 10.67 0.42 10.67 0.42 10.67 0.42 10.67 0.42 10.67 0.42 10.67 0.42 10.67 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 F Min. W Max. 0.69 17.53 0.69 17.53 0.69 17.53 0.69 17.53 0.77 19.56 0.74 0.69 18.80 17.53 0.69 17.53 0.69 17.53 0.69 17.53 0.77 19.56 0.82 0.71 20.83 18.03 0.71 18.03 0.71 18.03 0.71 18.03 1.83 0.71 46.48 18.03 0.78 19.81 1.00 0.71 25.40 18.03 1.03 0.87 26.16 22.10 2.03 0.87 51.56 22.10 2.83 0.87 71.88 22.10 0.87 22.10 0.87 22.10 0.87 22.10 0.87 22.10 0.87 22.10 0.87 22.10 1.00 0.87 25.40 22.10 1.75 0.87 44.45 22.10 - - Per NEMA specification. Terminals for wire sizes 6 AWG and 4 AWG are manufactured from annealed copper per ASTM B-152. 1 2 Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. AMPOWER /// PRODUCT CATALOG Part Number 328141 328142 328143 328144 328158 328160 328162 328163 328164 328178 325200 325201 325202 325203 325207 325250 326799 325300 325308 325318 325301 325302 325303 325304 328169 325305 326800 53680-2 inches / (mm) AMPOWER Terminals and Splices Terminals (continued) BASE MATERIAL: Wire Size Wire Range Annealed Copper (ASTM B-188) Barrel Tongue Dimensions Stud I.D. Thickness Style Size L Max. H Max. C Min. K Min. Max. B Electrodeposited Tin Plate (MIL-T-10727) B C C W F L 2/0 AWG 119,50067-70 150,500 mm2 CM A C L 0.513 13.03 0.11 2.79 B A W H B B C H C K L H W I C1 B W F L B D B C L 3/0 AWG 150,5000.576 80-95 190,000 14.63 2 mm CM W H 0.12 3.05 A C E I C K L H C W A F1 B F L B W G B B C L 4/0 AWG 190,0000.648 100-125 231,000 16.46 2 CM mm W H H 0.13 3.30 C A A C L K H W G I1 C I 1/4 M6 5/16 M8 5/16 M8 5/16 M8 3/8 1/2 M12 2.11 53.59 2.11 53.59 3.02 76.71 2.50 63.50 2.11 53.59 2.11 53.59 3.86 98.04 3/8 3.12 79.25 3/8 2.72 69.09 1/2 4.47 M12 113.54 5/16 2.26 M8 57.40 3/8 2.26 57.40 1/2 2.26 M12 57.40 4.02 102.11 5/16 3.27 M8 83.05 1/2 4.69 M12 119.13 3/8 3.27 83.05 2.45 62.23 5/16 2.45 M8 62.23 3/8 2.45 62.23 3/8 2.45 62.23 1/2 2.45 M12 62.23 3/8 3.46 87.88 4.21 106.93 3.46 87.88 4.94 125.48 1/2 4.21 M12 106.93 1/2 4.94 M12 125.48 0.47 11.94 0.47 11.94 0.42 10.67 0.32 8.13 0.47 11.94 0.47 11.94 0.62 15.75 0.62 15.75 0.88 0.687 22.35 17.45 0.50 0.687 12.70 17.45 0.62 15.75 0.62 15.75 F Min. W Max. - - - - 2.83 71.88 0.47 11.94 0.47 11.94 0.47 11.94 0.52 13.21 0.52 13.21 0.52 13.21 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 1.00 25.40 - - - 1.75 44.45 - - - - - - - - - - 2.89 73.41 0.52 13.21 0.52 13.21 0.52 13.21 0.62 15.75 0.62 15.75 0.62 15.75 1.00 25.40 1.75 44.45 1.00 25.40 - - - 1.19 30.23 0.59 14.99 0.59 14.99 0.59 14.99 0.59 14.99 0.59 14.99 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 - - - - - - - - 1.00 25.40 - - - - - - - - - - 0.59 14.99 0.59 14.99 0.62 15.75 0.62 15.75 1.75 44.45 1.75 44.45 - 2.95 74.93 2.20 55.88 2.95 74.93 - ** No sight hole. 1 Per NEMA specification. Part Number 0.97 325401 24.64 0.97 325402 24.64 0.97 50990 24.64 0.97 55992-1 24.64 0.97 325403 24.64 0.97 325405 24.64 0.97 325406 24.64 0.97 326801 24.64 0.97 325410 24.64 0.97 53681-2 24.64 1.08 325502 27.43 1.08 325503 27.43 1.08 325505 27.43 1.08 325508 27.43 1.08 325516 27.43 1.08 53682-2 27.43 1.08 326802 27.43 1.19 325600 30.23 1.19 325602 30.23 1.19 325603 30.23 1.19 325602-2** 30.23 1.19 325605 30.23 1.19 326803 30.23 1.19 325610 30.23 1.19 325611 30.23 1.19 325614 30.23 1.19 327284 30.23 1.19 53683-2 30.23 inches / (mm) Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. PAGE 7 AMPOWER Terminals and Splices Terminals (continued) BASE MATERIAL: Wire Size Annealed Copper (ASTM B-188) Wire Range Barrel Tongue Dimensions Stud I.D. Thickness Style Size L Max. H Max. C Min. K Min. Max. B Electrodeposited Tin Plate (MIL-T-10727) B B B W F L 250 MCM 231-275 0.690 127mm2 MCM 17.53 A C L 0.15 3.81 W H B C K L H W A - A - A - G - C 3/8 - C C1 C W F L B D B C L B W H B E B C K L H F1 300 MCM 275-325 0.758 19.25 152mm2 MCM F L A W 0.16 4.06 B C C W G C B C L W H C H C L K H W I1 5/16 M8 3/8 1/2 M12 5/8 - 1/2 M12 5/16 M8 5/16 M8 3/8 3/8 1/2 M12 1/2 M12 5/8 3/8 3/8 1/2 M12 3/8 3/8 - A - G - I 1/2 M12 2.58 65.53 2.58 65.53 2.58 65.53 2.70 68.57 2.89 73.41 4.84 122.94 4.84 122.94 5.63 143. 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.62 15.75 0.62 15.75 0.62 15.75 0.75 19.05 - - - - - - - - - - - - 3.59 91.19 4.34 110.24 3.58 90.93 2.69 68.33 2.69 68.33 2.69 68.33 2.69 68.33 2.69 68.33 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 1.00 25.40 1.75 44.45 .875 22.23 2.82 71.63 2.82 71.63 3.70 93.98 3.70 93.98 4.43 112.52 2.42 61.47 4.51 114.55 5.15 130.81 6.01 152.65 5.25 133.35 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.41 10.41 0.63 16.00 0.62 15.49 F Min. W Max. - - - - - - - 1.54 39.12 3.49 88.65 3.49 88.65 3.54 89.92 - - - - - - - - - - - 1.28 325702 32.51 1.28 325703 32.51 1.28 325705 32.51 1.28 325707 32.51 1.28 325708 32.51 1.28 325712 32.51 1.28 1-325712-3* 32.51 1.28 325719 32.51 1.28 326804 32.51 1.28 327285 32.51 1.38 276917-1 35.05 1.40 325802 32.56 1.40 325803 32.56 1.40 325803-1** 32.56 1.40 325805 32.56 1.40 325805-1** 32.56 1.37 1.40 2-325806-2* 34.80 32.56 0.75 1.40 325807 19.05 32.56 0.62 1.00 1.40 326805 15.75 25.40 32.56 0.62 1.00 1.40 326805-1** 15.75 25.40 32.56 0.62 1.75 1.40 327286 15.75 44.45 32.56 0.62 1.40 325814 15.75 32.56 0.62 1.00 1.40 55993-1 15.75 25.4 32.56 3.70 1.40 325816 93.98 32.56 3.70 1.40 325821 93.98 32.56 - - 0.62 15.75 1.75 44.45 - **Cleaned but not plated. **No sight hole. 1 Per NEMA specification. Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. AMPOWER /// PRODUCT CATALOG Part Number 1.40 32.56 53684-2 inches / (mm) AMPOWER Terminals and Splices Terminals (continued) BASE MATERIAL: Wire Size Annealed Copper (ASTM B-188) Wire Range Barrel Tongue Dimensions Stud I.D. Thickness Style Size L Max. H Max. C Min. K Min. Max. Electrodeposited Tin Plate (MIL-T-10727) A - B 1/2 M12 A - B B W F L 350 MCM 325-375 0.819 177mm2 MCM 20.80 A 0.17 4.32 B A C L W H C B C C K L H C W I C1 B W F L B D B C L B W H 400 MCM 375-450 0.876 203mm2 MCM 22.25 E C K L H 0.18 4.57 - A - C 3/8 - G - H B F L W B G B C L W H H C L 500 MCM 450-550 0.981 253mm2 MCM 24.92 0.20 5.08 H - A - A - W C I1 5/8 M16 3/8 1/2 M12 5/8 M16 A C K 3/8 3/8 1/2 M12 1/2 M12 3/8 1/2 M12 1/2 M12 5/8 M16 A W F1 3/8 1/2 M12 1/2 M12 1/2 M12 3/8 - G - I 1/2 M12 4.54 115.32 4.06 103.12 2.86 72.64 2.79 70.87 2.79 70.87 2.79 70.87 2.91 73.91 3.79 96.27 3.79 96.27 4.55 115.57 5.47 138.94 2.89 73.41 2.89 73.41 2.89 73.41 3.01 76.45 3.59 91.19 4.88 123.95 3.90 99.06 5.87 149.10 4.00 101.60 3.29 83.57 3.29 83.57 3.29 83.57 3.43 87.12 3.79 96.27 5.00 127.00 4.80 121.92 4.05 102.87 6.08 154.43 5.88 149.35 - - - 0.54 13.72 0.71 18.03 1.25 31.75 - - - 0.63 16.00 0.63 16.00 0.63 16.00 0.62 15.75 0.62 15.75 0.62 15.75 - - - - 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.63 16.00 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.62 15.75 0.75 19.05 1.00 25.40 1.00 25.40 1.75 44.45 1.75 44.45 - - - - - - 0.63 16.00 0.62 15.75 1.00 25.40 - - - 0.63 16.00 0.76 19.30 0.76 19.30 0.76 19.30 0.75 19.05 0.75 19.05 0.75 19.05 0.75 19.05 - - - - - - - - - 0.61 15.49 0.63 16.00 0.62 15.75 0.62 15.75 1.75 44.45 1.00 25.40 - - - 0.63 16.00 0.62 15.75 1.75 44.45 - - F Min. W Max. 3.00 1.51 76.20 38.35 1.51 38.35 1.41 1.51 35.81 38.35 1.51 38.35 1.51 38.35 1.51 38.35 1.42 1.51 36.07 38.35 1.51 38.35 1.51 38.35 1.51 38.35 1.51 38.35 1.61 40.89 1.61 40.89 1.61 40.89 1.61 40.89 1.99 1.61 50.55 40.89 3.24 1.61 82.30 40.89 1.61 40.89 3.21 1.61 81.53 40.89 1.61 40.89 1.80 45.72 1.80 45.72 1.80 45.72 1.68 1.80 42.67 45.72 2.04 1.80 51.82 45.72 3.25 1.80 82.55 45.72 1.80 45.72 1.80 45.72 3.20 1.80 81.28 45.72 1.80 45.72 **Cleaned but not plated. **No sight hole. 1 Per NEMA specification. Part Number 325917 325926-1** 325956* 325903 325905 325905-1** 325906 326806 326806-1** 327287 53641-2 326003 326005 326005-2** 326007 1-326012-2* 326016 326807 326021 326020 326103 326105 326106 326107-1* 2-326111-1* 326117 327289 326808 326123 53642-2 inches / (mm) Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. PAGE 9 AMPOWER Terminals and Splices Terminals (continued) and Splices BASE MATERIAL: Wire Size Annealed Copper (ASTM B-188) Electrodeposited Tin Plate (MIL-T-10727) Note: Refer to art on facing page Wire Range Barrel Tongue Dimensions Stud I.D. Thickness Style Size L Max. H Max. C Min. K Min. Max. 6002 500-650 1.075 MCM MCM 27.31 304mm2 0.22 5.59 F 1/2 M12 D - G - F 3/8 - 4.46 0.54 113.28 13.72 4.02 102.11 6.28 159.51 4.22 0.63 107.19 16.00 1/2 M12 1/2 M12 4.97 0.63 126.24 16.00 4.97 0.63 126.24 16.00 0.62 15.75 0.62 15.75 1/2 M12 1/2 M12 1/2 5/8 M12 0.75 19.05 0.62 1.75 15.75 44.45 0.75 19.05 0.75 19.05 F F 7002 650-750 1.162 MCM MCM 29.51 2 355mm 0.24 6.10 D - F 1/2 M12 3.59 91.19 6.35 161.29 3.72 94.49 3.72 94.49 4.47 113.54 5.23 132.84 F 1/2 M12 5.63 0.63 143.00 16.00 E I E 8002 750-850 1.242 MCM MCM 31.55 405mm2 10002 950-1125 1.390 MCM MCM 35.31 507mm2 0.25 6.35 0.28 7.11 E 0.76 19.30 0.63 16.00 0.76 19.30 0.76 19.30 1.25 31.75 F Min. W Max. 0.71 18.03 0.62 15.75 1.95 276916-1 49.53 2.12 1.95 1-326211-1 53.85 49.53 3.25 1.95 326222 82.55 49.53 1.00 1.95 326809-1** 25.40 49.53 1.75 44.45 1.75 44.45 - - - 0.63 16.00 0.62 15.75 - - Long Barrel Butt Splice WIRE SIZE RANGE: 1/0 AWG to 500 MCM (50 to 253 mm2) BASE MATERIAL: Annealed Copper (ASTM B-188) Wire Size 1/0 AWG 4/0 AWG 250 MCM 350 MCM 400 MCM 500 MCM Wire Range 2.12 326305 53.85 2.12 53686-2 53.85 2.26 326405 57.40 2.26 326406 57.40 2.24 2.26 2-326413-1* 56.90 57.40 1.75 2.26 327292 44.45 57.40 0.81 1.75 20.57 44.45 - 2.51 63.75 327294 inches / (mm) Barrel I.D. Min. 0.468 83,700-119,500 CM 11.89 0.658 190-231 MCM 16.71 0.700 231-275 MCM 17.78 0.829 325-378 MCM 21.06 0.886 375-450 MCM 22.50 0.991 450-550 MCM 25.17 Dimensions T L Max. 0.042 1.07 0.059 1.50 0.065 1.65 0.077 1.96 0.083 2.11 0.092 2.34 2.42 61.47 3.24 82.30 3.51 89.15 4.06 103.12 4.34 110.24 4.75 120.65 Part Number 53081 53084 T 53085 53087 53088 53089 inches / (mm) Electrodeposited Tin Plate (MIL-T-10727) Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. AMPOWER /// PRODUCT CATALOG 1.95 327290 49.53 1.95 327290-1** 49.53 - **Cleaned but not plated. **No sight hole. 2 Two crimps necessary. Splices Part Number L AMPOWER Terminals and Splices Splices (continued) Butt Splice Wire Size Wire Range 2 AWG to 1000 MCM (34 to 507mm2) 2 AWG 52,600-83,700 CM 1/0 AWG 83,700-119,500 CM BASE MATERIAL: 2/0 AWG 119,500-150,500 CM Annealed Copper (ASTM B-188) 3/0 AWG 150,500-190,000 CM 3/0 AWG 150,500-190,000 CM 4/0 AWG 190-231 MCM 4/0 AWG 190-231 MCM 250 MCM 231-275 MCM 300 MCM 275-325 MCM 300 MCM 275-325 MCM 350 MCM 325-375 MCM 400 MCM 375-450 MCM 500 MCM 450-550 MCM 500 MCM1 450-550 MCM 600 MCM1 550-650 MCM 600 MCM1 550-650 MCM 700 MCM 650-750 MCM 800 MCM1 750-850 MCM 800 MCM1 750-850 MCM 900 MCM1 850-950 MCM 1000 MCM1 950-1125 MCM 1000 MCM1 950-1125 MCM WIRE SIZE RANGE: Electrodeposited Tin Plate (MIL-T-10727) Barrel I.D. Min. Dimensions Part Number T L Max. 0.372 9.45 0.468 11.89 0.523 13.28 0.586 14.88 0.586 14.88 0.658 16.71 0.658 16.71 0.700 17.78 0.768 19.51 0.768 19.51 0.829 21.06 0.886 22.50 0.991 25.17 0.039 0.99 0.042 1.07 0.047 1.19 0.053 1.35 0.053 1.35 0.059 1.50 0.059 1.50 0.065 1.65 0.071 1.80 0.071 1.80 0.077 1.96 0.083 2.11 0.092 2.34 1.05 26.67 1.24 31.50 1.38 35.05 1.52 38.61 1.77 44.96 1.65 41.91 1.89 48.01 1.79 45.47 1.93 49.02 2.15 54.61 2.06 52.32 2.20 55.88 2.41 61.21 0.991 25.17 1.085 27.56 1.085 27.56 1.172 29.77 1.252 31.80 1.252 31.80 1.328 33.73 1.400 35.56 1.400 35.56 0.092 2.34 0.101 2.57 0.101 2.57 0.109 2.77 0.118 3.00 0.118 3.00 0.125 3.18 0.131 3.33 0.131 3.33 2.64 67.06 2.61 66.29 2.84 72.14 2.79 70.87 2.96 75.18 3.31 84.07 3.13 79.50 3.27 83.06 3.62 91.95 *Cleaned but not plated. 1 Two crimps necessary on each end. T 324457 324458 324459 324460 1-324460-3 324461 2-324461-3 324462 324463 2-324463-4* 324464 324465 324466 2-324466-2 324467 2-324467-3 324468 324469 2-324469-2 324470 324471 2-324471-1 inches / (mm) L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. PAGE 11 AMPOWER Terminals and Splices Splices (continued) Parallel Splice Wire Size Wire Range 2 AWG 52,600-83,700 CM 2 AWG 52,600-83,700 CM BASE MATERIAL: 1/0 AWG 83,700-119,500 CM Annealed Copper (ASTM B-188) 2/0 AWG 119,500-190,000 CM 2/0 AWG 119,500-190,000 CM 3/0 AWG 150,500-190,000 CM 4/0 AWG 190-231 MCM 4/0 AWG 190-231 MCM 250 MCM 231-275 MCM 300 MCM 275-325 MCM 300 MCM 275-325 MCM 350 MCM 325-375 MCM 400 MCM 375-450 MCM 500 MCM 450-550 MCM 500 MCM 450-550 MCM 600 MCM1 550-650 MCM 700 MCM1 650-750 MCM 800 MCM1 750-850 MCM 800 MCM1 750-850 MCM 900 MCM1 850-950 MCM 900 MCM1 850-950 MCM 1000 MCM1 950-1125 MCM 1000 MCM1 950-1125 MCM WIRE SIZE RANGE: 2 AWG to 1000 MCM (34 to 507mm2) Electrodeposited Tin Plate (MIL-T-10727) Barrel I.D. Min. Dimensions Part Number T L Max. 0.372 9.45 0.372 9.45 0.468 11.89 0.523 13.28 0.523 13.28 0.586 14.88 0.658 16.71 0.658 16.71 0.700 17.78 0.768 19.51 0.768 19.51 0.829 21.05 0.886 22.50 0.991 25.17 0.991 25.17 0.039 0.99 0.039 0.99 0.042 1.07 0.047 1.19 0.047 1.19 0.053 1.35 0.059 1.50 0.059 1.50 0.065 1.65 0.071 1.80 0.071 1.80 0.077 1.96 0.083 2.11 0.092 2.34 0.092 2.34 0.49 12.45 0.49 12.45 0.58 14.73 0.64 16.26 0.64 16.26 0.71 18.03 0.77 19.56 0.77 19.56 0.83 21.08 0.89 22.61 0.89 22.61 0.96 24.38 1.02 25.91 1.11 28.19 1.11 28.19 1.085 27.56 1.172 29.77 1.252 31.80 1.252 31.80 1.328 33.73 1.328 33.73 1.400 35.56 1.400 35.56 0.101 2.57 0.109 2.77 0.118 3.00 0.118 3.00 0.125 3.18 0.125 3.18 0.131 3.33 0.131 3.33 1.21 30.73 1.29 32.77 1.36 34.54 1.36 34.54 1.44 36.58 1.44 36.58 1.50 38.10 1.50 38.10 *Cleaned but not plated. 1 Two crimps necessary. T L Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. AMPOWER /// PRODUCT CATALOG 324442 1-324442-0* 324443 324444 1-324444-0* 324445 324446 1-324446-0* 324447 324448 1-324448-0* 324449 324450 324451 1-324451-0* 324452 324453 324454 1-324454-0* 324455 1-324455-0* 324456 1-324456-0* inches / (mm) AMPOWER Terminals and Splices Special Terminals L L 90˚ F 90˚ F C L L H 90˚ C L W H LC L 90˚ Bent W K 90° Bent Terminals 2 AWG 34-35 mm2 WIRE SIZE RANGE: 2 AWG to 350 MCM (34 to 375mm2) 1/0 AWG 4/0 AWG 83,700119,500 CM 190-231 MCM 3/8 52,600 83,700 CM C L C W H K C H K L WW H C K L W H Heavy Duty 4-Hole 2-Hole C Centerline K L Slotted Stud Hole H Centerline 2-Hole W H 90˚ BentW 3/16 1/4 M6 3/8 5/16 M8 K Centerline 2-Hole Centerline 2-Hole W K C L Centerline 2-Hole F KH W H F 90˚ Slotted Stud Hole H C Slotted Stud Hole K L W H W Slotted Stud Hole 90˚ Bent Wire Stud Wire Range Size Size 90˚ 90° Bent Bent W H Heavy Duty 4-Hole C Barrel Tongue K L H I.D. Thickness Min. Max. Slotted Stud Hole 0.362 0.09 9.19 2.29 0.362 0.09 9.19 2.29 0.362 0.09 9.19 2.29 0.468 0.10 11.89 2.54 0.658 0.13 16.71 3.30 K WIRE SIZE RANGE: 400 to 500 MCM (203 to 253mm2) W C L Max. W Max. 0.71 18.03 0.71 18.03 0.71 18.03 0.87 22.10 1.19 30.23 H WPart Number F Min. H Max. Heavy Duty 4-Hole 0.70 0.30 325223-1 17.78 7.62 0.70 0.30 55813-1 17.78 7.62 0.70 0.30 55817-1 17.78 7.62 0.95 0.42 325320 24.13 10.67 2.24 0.59 54634-2* 56.90 14.99 inches / (mm) *Two Stud Holes Slotted Stud Hole H Heavy Duty 4-Hole Heavy Duty 4-Hole K L Dimensions W 0.76 19.30 0.76 19.30 0.76 19.30 0.85 21.59 1.20 30.46 L Wire Size Wire Range Stud Size Barrel Tongue I.D. Thickness L Max. Min. Max. 400 MCM 500 MCM 375-450 MCM 450-550 MCM 3/8 3/8 - 0.876 22.25 0.981 24.92 0.18 4.57 0.20 5.08 5.82 147.83 6.01 6.35 Dimensions H Max. C Min. K W Max. 0.44 11.18 0.44 11.18 3.29 83.57 3.25 82.55 1.30 33.02 1.30 33.02 1.61 40.89 1.80 45.72 Part Number 276963-1 276964-1 inches / (mm) Heavy Duty 4-Hole WIRE SIZE RANGE: 350 to 600 MCM (177mm2 to 304mm2) 2 Center 2-Hole Terminals WIRE SIZE RANGE: 4/0 AWG to 600 MCM (100mm2 to 304mm2) 2 Wire Size Wire Range Stud Size Barrel Tongue I.D. Thickness L Max. Min. Max. 350 MCM 500 MCM 6002 MCM 325-375 MCM 450-550 MCM 550-650 MCM 1/2 M12 1/2 M12 1/2 M12 0.850 21.59 0.991 25.17 1.120 28.45 0.26 6.60 0.27 6.85 0.26 6.60 4.85 123.19 4.93 125.22 4.93 125.22 Dimensions H Max. C Min. K W Max. 0.531 13.49 0.531 13.49 0.531 13.49 2.50 63.50 2.50 63.50 2.50 63.50 1.25 31.75 1.25 31.75 1.25 31.75 2.38 60.45 2.38 60.45 2.38 60.45 Part Number 276920-1 277146-1 276919-1 inches / (mm) Two crimps necessary. Wire Size Wire Range Stud Size Barrel Tongue I.D. Thickness L Max. Min. Max. 4/0 AWG 500 MCM 6002 MCM 190-231 MCM 450-550 MCM 550-650 MCM 5/16 M8 3/8 3/8 - 0.648 16.46 0.991 25.17 1.085 27.56 0.13 3.30 0.26 6.60 0.31 7.87 4.24 107.70 4.01 101.85 4.10 104.14 Dimensions H Max. C Min. K W Max. 0.45 11.43 0.45 11.43 0.45 11.43 1.93 49.02 2.00 50.80 2.00 50.80 .875 22.23 1.00 25.40 1.00 25.40 1.19 30.23 1.26 32.00 1.26 32.00 Two crimps necessary. Part Number 277143-1 276887-1 276918-1 inches / (mm) Dimensions displayed in inches / mm unless otherwise specified and are shown for reference purposes only. Specifications subject to change. PAGE 13 AMPOWER Terminals and Splices Application Tooling DYNA-CRIMP SYSTEM 8200 psi Operating Pressure Hydraulic Head 69099 69082 Die Set Die Set Die Set Die Set Wire Size (mm2) 68073-3 58445-1 Part Numbers (AWG) 13-15 6 69133-1 - - - 21 4 69134-1 - - - 34-35 2 46765-3 - - - 50-60 1/0 46766-2 - - - 67-70 2/0 46767-2 - - - 80-95 3/0 46749-2 - - - 100-125 4/0 46750-2 - - - 127 250 MCM 46751-2 - - 46751-2 152 300 MCM 46752-2 - - - 177 350 MCM 46753-2 69653 - - 203 400 MCM - 46754-2 - - 253 304 500 MCM - 46755-2 - - 600 MCM* - 46756-2 - - 600 MCM HD* - 59870-1 - - 355 700 MCM* - 46757-2 - - 405 800 MCM* - 46758-2 - - 456 900 MCM* - 46759-2 - - 507 1000 MCM* - 46760-2 - - 634 1250 MCM* - - 68114-1 - 761 1500 MCM* - - 68282-1 - * Terminals and splices of wire size 600 MCM and above require two crimps for optimum mechanical and electrical performance. AMPOWER /// PRODUCT CATALOG AMPOWER Terminals and Splices Application Tooling (continued) HYDRAULIC CRIMP TOOLING 10000 PSI OPERATING PRESSURE Hand Tools (U-Die) 1490748-1 1490749-1 Hydraulic Heads (U-Die) 1490745-1 1490747-1 Wire Size 1490746-1 Hydraulic Heads (Shank Die) 1752868-1 1752788-1 1752786-1 - - Die Set Part Numbers (mm2) (AWG) 13-15 6 21 4 1583093-1 69134-2 - - 34-35 2 1583094-1 46765-3 - - 1583092-1 69133-1 50-60 1/0 1583095-1 46766-2 - 67-70 2/0 1583096-1 46767-2 - - 80-95 3/0 1583097-1 46749-2 - - 100-125 4/0 - 1583098-1 - 1583098-1 46750-2 - 127 250 MCM - - - - 46751-2 46326-2 - 152 300 MCM - - - - 46752-2 - - 177 350 MCM - - - - 46753-2 - 69653 203 400 MCM - - - - - - 46754-2 253 304 500 MCM - - - - - - 46755-2 600 MCM* - - - - - - 46756-2 600 MCM HD* - - - - - - 59870-1 355 700 MCM* - - - - - - 46757-2 405 800 MCM* - - - - - - 46758-2 456 900 MCM* - - - - - - 46759-2 507 1000 MCM* - - - - - - 46760-2 * Terminals and splices of wire size 600 MCM and above require two crimps for optimum mechanical and electrical performance. PAGE 15 AMPOWER Terminals and Splices Part Number Index Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. Page Part No. Page Part No. Page Part No. Page 50990 7 324450 12 325410 7 326105 9 53081 10 324451 12 325502 7 326106 9 53084 10 324452 12 325503 7 326107 9 53085 10 324453 12 325505 7 326111 9 53087 10 324454 12 325508 7 326117 9 53088 10 324455 12 325516 7 326123 9 53089 10 324456 12 325600 7 326211 10 53641 9 324457 11 325602 7 326222 10 53642 9 324458 11 325603 7 326305 10 53680 6 324459 11 325605 7 326405 10 53681 7 324460 11 325610 7 326406 10 53683 7 324461 11 325611 7 326413 10 53684 8 324462 11 325614 7 326799 6 53686 10 324463 11 325702 8 326800 6 54634 13 324464 11 325703 8 326801 7 55813 13 324465 11 325705 8 326802 7 55817 13 324466 11 325707 8 326803 7 8 55992 7 324467 11 325708 8 326804 55993 8 324468 11 325712 8 326805 8 276887 13 324469 11 325719 8 326806 9 276916 10 324470 11 325802 8 326807 9 276917 8 324471 11 325803 8 326808 9 10 276918 13 325200 6 325805 8 326809 276919 13 325201 6 325806 8 327284 7 276920 13 325202 6 325807 8 327285 8 276963 13 325203 6 325814 8 327286 8 277143 13 325207 6 325816 8 327287 9 277146 13 325223 13 325821 8 327289 9 324442 12 325250 6 325903 9 327290 10 324443 12 325300 6 325905 9 327292 10 324444 12 325301 6 325906 9 327294 10 324445 12 325302 6 325917 9 328141 6 324446 12 325303 6 326003 9 328142 6 324447 12 325304 6 326005 9 328143 6 324448 12 325305 6 326007 9 328144 6 324449 12 325308 6 326012 9 328158 6 AMPOWER /// PRODUCT CATALOG 325318 6 326016 9 328162 6 325320 13 326020 9 328163 6 325401 7 326021 9 328164 6 325402 7 326103 9 328169 6 325403 7 328178 6 325405 7 325406 7 NOTES PAGE 17 NOTES AMPOWER /// PRODUCT CATALOG NOTES PAGE 19 LET’S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. 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All other logos, products and/or company names referred to herein might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. © 2017 TE Connectivity Ltd. family of companies All Rights Reserved. 1-1773934-9 09/19 Original AMPOWER /// PRODUCT CATALOG CATALOG Tyco Electronics UK Ltd. Faraday Road, Dorcan, Swindon, Wiltshire, SN3 5HH Tel 01793 528171 www.te.com