349665-000

FlexLine SPEC 80 Product Facts n Reduced weight Flexibility n Low outgassing n Function over a broad temperature range n Flammability n Arc track resistance n Resistance to atomic oxygen n Radiation resistance n High quality and reliability n Ease of fabrication (into Harnesses due to flexibility) n Agency approvals n -65°C up to +150°C [-85°F up to +302°F] n Small size n 600V rating n Optional high strand count for increased flexibility n Variety of insulation/jacket options n Dual wall and single wall options n Easy to install n Mechanically tough n Compliance with FAR 25 flammability requirements n Resistance to harsh fluids & solvents per MIL-W-22759 n Applications FlexLine wire (also known as SPEC 80) is insulated with a flexible modified radiation cross-linked ETFE polymer. It has a temperature rating of -65°C to +150°C [-85°F to +302°F] continuous using silver copper conductor, and combines the easy handling of our SPEC 55 wire and cable with additional flexibility. FlexLine wire is used in a broad range of applications, from Hook-up wire to Power Cables. FlexLine wire constructions provide maximum flexibility similar to the MIL-W-22759 products in Mechanical, Chemical and Thermal properties. 9 Wire and Cable Available in: Americas Europe Asia Pacific n n n 9-25 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 FlexLine SPEC 80 (Continued) FlexLine Insulation System Single Wall Single Wall 82 Wire High strand count conductors Light weight AWG sizes 28 to 00 (6-mil nominal insulation thickness) Dual Wall Dual Wall 81 Wire Standard M22759 conductor stranding Increased toughness AWG sizes 28 to 000 (10-mil nominal insulation thickness) Part Numbering System 8x X X X X X- Size- X/X- X Jacket Color Identification Code (in accordance with MIL-STD-681) Primary Wire Insulation Color (in accordance with MIL-STD-681) 0 - Black 4 - Yellow 1 - Brown 5 - Green 2 - Red 6 - Blue 3 - Orange 7 - Violet 8 - Gray 9 - White Conductor Size (AWG) Conductor Type 1 - Tin-coated copper 2 - Silver-coated copper 3 - Nickel-coated copper 4 - Silver-coated high strength copper alloy 6 - Nickel-coated high strength copper alloy Number of Conductors 1 through 9 Class of Wire 1 - 600 V general purpose wire, lightweight 8 - 600 V airframe wire, normal weight Construction 0 - Primary wire & unshielded, unjacketed 1 - Round-braid shielded & jacketed cable* 2 - Flat-braid shielded & jacketed cable* 3 - Round-braid shielded cable, no jacket* 4 - Jacketed cable, no shield 5 - Spiral-shielded & jacketed cable* 6-9 Special constructions Wire Type A - General Purpose / - Outer Space AC- 90% Shield Coverage Basic Specification Number 1 - Normal Stranding 2 - High Stranding * Shield coating same as conductor coating except for the following: - shield for conductor type 4 shall be tin-coated copper - round braid shield constructions for conductor type 6 shall be nickel-coated copper - flat braid shield constructions for conductor type 6 shall be tin-coated copper Other shield variations are designated as Special Constructions 9-26 Catalog 1654025 Revised 12-04 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are U.S. equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171