350690-1

Instruction Sheet Universal, Commercial, and .140 MATE-N-LOK* Contact and Housing Selection Charts 408-7300 28 NOV 12 Rev E Universal MATE-N-LOK Contacts Socket Pin Locator Slot Insulation Barrel Locator Slot Wire Barrel Wire Strip Length  (See Note) Wire Strip Length  (See Note) Locking Lance Locking Lance Wire Barrel Insulation Barrel Note: Strip length is 4.75 mm [.197 in.] for wire size range 30-14 AWG and 6.35 mm [.250 in.] for 12-10 AWG. WIRE UNIVERSAL MATE-N-LOK CONTACT SIZE (AWG) RANGE INSULATION DIAMETER (mm [in.]) 30-26 0.81-1.45 [.032-.057] 24-18 1.02-2.54 [.040-.100] 1.52-3.30 [.060-.130] 20-14 3.30-5.08 [.130-.200] 18-14 3.30-5.08 [.130-.200] 12-10 5.08 [.200] Max LOOSE PIECE STRIP FORM PIN SOCKET PIN SOCKET 770672-[ ] 770673-[ ] 350924-[ ] 350925-[ ] 350690-[ ]  350689-[ ]  350561-[ ]  350570-[ ]  350690-[ ] 640347-[ ] 350561-[ ] 350851-[ ] 350706-[ ]  350547-[ ] — 350699-[ ]  350550-[ ] 350218-[ ] — 350536-[ ] 350705-[ ]  — 350687-[ ]  — 350669-[ ] ‡ — 350654-[ ] ‡ — 350552-[ ] 350551-[ ] — 350707-[ ]  350918-[ ] 640309-[ ] 350538-[ ] 350700-[ ]  350919-[ ] 640310-[ ] 350873-[ ] 350922-[ ] 350537-[ ] — HAND TOOLING (Instruction Sheet) 58439-[ ] (408-9591) 91510-1 408-9479) 91500-1 (408-9476) ‡‡91508-1 ‡‡ (408-8547) ‡‡91506-1 ‡‡ (408-8547) 350874-[ ] ‡‡91508-1 ‡‡ (408-8547) ‡‡91506-1 ‡‡ (408-8547) 350923-[ ] ‡‡69710-1 ‡‡ (Without Dies) (408-2095) and Die 58380-[ ]  Stock thickness is 0.25 mm [.010 in.]; all others is 0.30 mm [.012 in.]  Split pin contact ‡‡ Use Hand Tool 91508-1 for wire size 20-18 AWG, Hand Tool 91506-1 for wire size 16-14,  Hand Tool 69710-1 and Die Set 583380-1 for 12 AWG, and Die Set 58380-2 for 10 AWG. ‡‡ Grounding pin Figure 1 1. INTRODUCTION This instruction sheet covers the use of MATE-N-LOK contact and housing selection charts. MATE-N-LOK contacts and housings are divided into three categories: universal, commercial, and .140. © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company All Rights Reserved *Trademark Read these instructions thoroughly to be sure the selected contacts are compatible with the specified housings, and the selected wire and application tooling are compatible with the contacts. Reasons for reissue of this document are provided in Section 5, REVISION SUMMARY. TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners. 1 of 4 408-7300 Commercial MATE-N-LOK Contacts Socket Insulation Barrel Wire Barrel Pin Locator Slot 4.75 mm [.187 in.] Wire Strip Length Insulation Barrel 4.75 mm [.187 in.] Wire Strip Length Locator Slot Locking Lance Wire Barrel Locking Lance WIRE COMMERCIAL MATE-N-LOK CONTACT SIZE (AWG) RANGE INSULATION DIAMETER (mm [in.]) 30-22 LOOSE PIECE STRIP FORM HAND TOOLING (Instruction Sheet 408-8547) PIN SOCKET PIN SOCKET 0.191 [.075] (Max) 61174-[ ] 61173-[ ] 350079-[ ]0 350078-[ ]0 91515-1 24-18 1.09-1.91 [.043-.075] 60618-[ ] 60617-[ ] 61116-[ ] 61114-[ ] 91528-1 24-20 1.52-2.54 [.060-.100] 60618-[ ] 60617-[ ] 61116-[ ] 61114-[ ] — 61473-[ ] — 61115-[ ] 20-14 2.54-3.30 [.100-.130] 60620-[ ] 60619-[ ] 61118-[ ] 61117-[ ] 91504-1 (1) 18 and (1) 16 or (2) 18 2.92 [.115] (Max) and 3.30 [.130] (Max) ‡ 350639-[ ]0 350638-[ ]0 350558-[ ]0 350557-[ ]0 91504-1 91512-1 ‡ 2.92 mm [.115 in.] (max) each for applicator termination and 3.30 mm [.130 in.] (max) combined for hand tool termination Figure 2 The contacts must be installed into the appropriate housings and not switched between various categories. NOTE i Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. 2. DESCRIPTION 2.1. Contacts Universal pin and socket contacts (see Figure 1) are available in five different wire ranges covering sizes  30 to 10 AWG with an insulation diameter range of 0.81 through 5.08 mm [.032 through .200 in.]. Commercial pin and socket contacts (see Figure 2) are available for terminating wire sizes 30 to 14 AWG. .140 pin and socket .140 feature a stabilizing barrel and are available for terminating wire sizes 20 to 10 AWG. The loose-piece contacts are designed for hand tool or pneumatic tool applications. The strip-form contacts Rev E are terminated using miniature quick-change applicators used in the AMP-O-LECTRIC* machine, AMPOMATOR* automatic lead-making machine, or the standard and mini-single end lead machine (SELM and Mini-SELM). Consult your Representative for assistance in selecting the machine and applicator that will best suit your needs. 2.2. Housings .140 housings (see Figure 4) have a temperature rating of -55 to +105°C [-65 to 221°F] and a maximum voltage/current rating of 250 Vac at 28 amperes per contact. Universal housings (see Figure 5) have a temperature rating of -55 to +105°C [-65 to 221°F] and a maximum voltage/current rating of 600 Vac at 19 amperes per contact. Pin and socket contacts can be used in either plug or cap housings. Commercial housings (see Figure 6) have a temperature rating of -55 to +105°C [-65 to 221°F] and a maximum voltage/current rating of 250 Vac at 19 amperes per contact. 2 of 4 408-7300 .140 MATE-N-LOK Contacts Socket Wire Barrel Crimped Pin Insulation Barrel Stabilizer Mating Portion 6.35 mm [.250 in.]  Wire Strip Length Mating Portion Locator Slot Locking Lance WIRE .140 MATE-N-LOK CONTACT LOOSE PIECE SIZE (AWG) INSULATION RANGE DIAMETER (mm [in.]) 20-14 14-10 Locking Lance 2.54-4.57 [.100-.180] HAND TOOLING (Instruction Sheet) STRIP FORM PIN SOCKET PIN SOCKET 350389-[ ] 350388-[ ] 061627-[ ] 061626-[ ] 90247-1 (408-7434) 350391-[ ] 350390-[ ] 350201-[ ] 350200-[ ] 69710-1 (Without Dies) (408-2095) and Die 58373-[ ] or 58374-[ ] Figure 3 3. SELECTION Determine the housing type (universal, commercial, or .140) to be assembled. Refer to the listings of compatible contacts, and select the contact type and recommended wire size. Make contact selections from Figures 1, 2, and 3. Make housing selections from Figures 4, 5, and 6. Select contacts as follows: 1. Determine the appropriate wire size to be used with the contact according to Column 1. Make certain the wire insulation diameter is within the range specified in Column 2. 2. Insert the contact into the housing cavity until the contact locking lance is fully seated. To extract a contact from a housing: 1. Gently push the wire of the contact to be removed. 2. From the mating face of the housing, slide the tube-shaped tool into the contact cavity of the contact to be removed until the locking lances are encased. 3. Lighted push the tool while pulling the wire. 2. Columns 3, 4, 5, and 6 indicate the appropriate loose-piece and strip-form contacts for the selected wire size. Check that these base part numbers correspond with those on the package or reel. 3. Column 7 indicates the appropriate hand tooling to be used to crimp loose-piece contacts. Machines for strip-form contacts are listed in Paragraph 2.1. .140 MATE-N-LOK Housings Plug (Socket) Cap (Pin) 4. CONTACT INSERTION AND EXTRACTION The following tools are recommended: Contact Type Insertion Tool Extraction Tool Universal 91002-1 1804030-1 Commercial 455830-1 305183 or 465644 .140 None  318845-1  Not necessary because of the large wire size To insert a contact into a housing: 1. Place the tweezer-shaped tool over the wire with the tool insertion tip behind the contact insulation barrel. Rev E .140 MATE-N-LOK HOUSING NO. OF CIRCUITS PLUG CAP 2 350344-[ ] 350345-[ ] 3 350346-[ ] 350347-[ ] 4 480510-[ ] 480512-[ ] 480585-[ ] 480586-[ ] 480672-[ ] 480673-[ ] 9 3 of 4 408-7300 Figure 4 Commercial MATE-N-LOK Housings Universal MATE-N-LOK Housings Plug (Socket) Cap (Pin) Plug (Socket) COMMERCIAL MATE-N-LOK HOUSING UNIVERSAL MATE-N-LOK HOUSING NO. OF CIRCUITS 1 2 3 4 5 6 8 9 12 15 PLUG CAP Cap (Pin) UL 94 MATERIAL RATING NO. OF CIRCUITS 1 PLUG CAP 480349-[ ]† 480350-[ ]† 480349-[ ]† 480351-[ ]† 480318-[ ] † 480319-[ ] † 480303-[ ] † 480305-[ ] † 480304-[ ] † 480305-[ ] † 480424-[ ] † 480426-[ ] † 480425-[ ] † 480426-[ ] † 480270-[ ] † 480271-[ ]† 480273-[ ] † 480276-[ ] † 480270-[ ] † 480340-[ ]† 480270-[ ] † — 480283-[ ] † 480284-[ ]† 480283-[ ] † 480345-[ ]† 480274-[ ] † 480277-[ ] † 480285-[ ] † 480286-[ ]† 480285-[ ] † 480339-[ ]† 480275-[ ] † 480278-[ ] † 480287-[ ] † 480288-[ ]† 350867-[ ] 770421-1 V-2 350865-[ ] 350866-[ ] V-0 480698-[ ] 480699-[ ] V-2 350777-[ ] 350778-[ ] V-0 480700-[ ] 480701-[ ] V-2 350766-[ ] 350767-[ ] V-0 480702-[ ] 480703-[ ] V-2 350799-[ ] 350780-[ ] V-0 480763-[ ] 480764-[ ] V-2 350809-[ ] 350810-[ ] V-0 480704-[ ] 480705-[ ] V-2 350715-[ ] 350781-[ ] V-0 640585-[ ] — V-2 640581-[ ] — V-0 640586-[ ] — V-2 640582-[ ] — V-0 480706-[ ] 480707-[ ] V-2 15 480323-[ ] † 480324-[ ] † 350720-[ ] 350782-[ ] V-0 16 480438-[ ] † 480439-[ ]† 480708-[ ] 480709-[ ] V-2 350735-[ ] 350783-[ ] V-0 480710-[ ] 480711-[ ] V-2 350736-[ ] 350784-[ ] V-0 Figure 5 2 3 4 6 8 9 10 12 † Housing accepts double-wire applications where individual insulation diameters do not exceed 2.92 mm [.115 in.]. Figure 6 5. REVISION SUMMARY Since the previous version of this document, the following changes were made: • Corrected part number in Figure 1. Rev E 4 of 4