35627

Catalog 82042 Standard Terminals and Splices Revised 8-00 AMPLI-BOND Product Facts ■ ■ ■ ■ ■ Designed to accommodate wire gauges 8 AWG through 4/0 AWG The first large wire termi nal to feature vinyl insula tion bonded to the terminal sleeve Terminals for wire sizes 8 AWG through 4/0 AWG meet the requirements of MIL-T-7928, Type II, Class 2 Precision-engineered terminal offering the heavyduty wire user uniformly high quality connections with permanent insulation support and protection against flash over Applied in a single effort less operation with the AMP DYNA-CRIMP tool Barrel with Brazed Seam, Dimpled Inner Surface. Each AMPLI-BOND terminal body is individually brazed for ruggedness and deformation control during the crimping operation. Dimpling on inner barrel surface provides more contact area of wire to terminal and additional tensile strength. Inner Bonding Sleeve. Insulation is bonded to this (ASTM B-152) copper sleeve… the primary property of superior AMPLI-BOND terminal construction. Insulation Proofmarked and Color Coded. Color coding of terminals provides rapid indentification, for selection of proper termi nal. For additional quality control, crimping die embosses wire size number on insulation. Why Bonding? ■ ■ ■ Terminal insulators need to withstand intense crimping pressures necessary for today’s high wire-to-terminal contact requirements Bonded insulation transmits this pressure evenly to the center of the crimp area A positive bond allows for uniform insulation thickness, maintains proper dielectric and tensile values and controls the extrusion of plastic under the crimping dies in the fin ished connection Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. AMP’s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Fully Protected Rear Insulation Support Ring. Separate metal ring provides insulation support to dampen vibration and prevent sharp bends on conductor. Steel (ASTM A-109, Tin plated per ASTM B-545). Vinyl insulation extends minimum distance beyond terminal barrel to prevent exposure of conductor during stress and vibration. Temperature Rating: 105°C Max. Table of Contents Terminals Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-56 The Crimp ■ ■ ■ Because both wire and ter minal are confined over a greater area during the crimp, a homogeneous mass is achieved Crimp is applied gradually to encourage full movement of the wire with minimum extrusion Compare this AMP method of applying pre-insulated solderless terminals to large gauge wires with the cumbersome mechanical fitting, brazing and manual insulating techniques still used in many plants AMPLI-BOND Terminals meet or exceed the requirements of MIL-T-7928, Type II,Class 2. Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification Number to AMP Part Number cross reference. 53 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 AMPLI-BOND (Continued) Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 8 M4 .043 1.09 Red — Red — — .318 8.08 Red .218 5.54 .437 11.10 .218 5.54 .437 11.10 .437 11.10 .437 11.10 .500 12.70 1.125 28.58 1.344 34.14 1.125 28.58 1.344 34.14 1.344 34.14 1.344 34.14 1.406 35.71 1.315 33.40 1.579 40.11 1.328 33.73 1.562 39.67 1.562 39.67 1.586 40.28 1.702 43.23 — Red — Red — Red — Red — Red — Red — Red — — — .318 8.08 Red .437 11.10 .437 11.10 .437 11.10 .500 12.70 1.344 34.14 1.344 34.14 1.344 34.14 1.406 35.71 1.586 40.28 1.586 40.28 1.586 40.28 1.702 43.23 — Red — Red — Red — Red — — — .381 9.68 Red .500 12.70 .500 12.70 .500 12.70 .500 12.70 1.406 35.71 1.406 35.71 1.406 35.71 1.406 35.71 1.702 43.23 1.702 43.23 1.702 43.23 1.846 46.89 — Red — Red — Red — Red .544 13.82 .437 11.10 1.359 34.52 1.344 34.14 — A B 1 — .375 9.53 .478 12.14 .375 9.53 .375 9.53 .375 9.53 .406 10.31 .431 10.95 .431 10.95 .478 12.14 .587 14.91 .431 10.95 .478 12.14 .478 12.14 .478 12.14 .587 14.91 .587 14.91 .587 14.91 .587 14.91 .587 14.91 .875 22.23 B 1/4 M6 1.549 39.34 1.586 40.28 A A 8 13,100-20,800 [6.64-10.5] Terminal Insulation Color Style 10 5/16 M8 A 3/8 A 1/2 M12 A Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 D Min. C B Related Product Data Insulation — Vinyl Terminal Body — Copper per ASTM B-152 Insulation Support Ring — Steel per ASTM A-109 Plating — Tin per ASTM B-545 except where noted. Dimensions E L Max. Max. W A Material Wire Insulation Diameter Max. .298 7.57 .298 7.57 .298 7.57 .298 7.57 .298 7.57 .298 7.57 .298 7.57 .377 9.58 .298 7.57 .298 7.57 .298 7.57 .298 7.57 .298 7.57 .377 9.58 .298 7.57 .298 7.57 .298 7.57 .377 9.58 .298 7.57 .298 7.57 Part Numbers Loose Tape Piece Mounted 330600 — 322047 2-322047-2 54575-1 — 54739-1 — 323974 — 323197 — 322128 2-322128-2 322154 — 322048 — 322002 — 322880 — 322049 2-322049-5 2-322049-1 — 327268 — 321669 — 323869 — 322003 — 328525 — 322004 — 328463 — 1 Terminal body plating— Gold per MIL-G-45204 over Nickel per QQ-N-290. 54 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 AMPLI-BOND (Continued) Ring Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size Style A 10 B 6 20,800-33,100 [10.5-16.8] .048 1.22 1/4 M6 A B 5/16 M8 A 3/8 A 10 A 1/4 M6 4 33,100-52,600 [16.8-26.7] .051 1.30 A B 5/16 M8 A B A 3/8 B 1/2 M12 A 10 A A 2 52,600-83,700 [26.7-42.4] .060 1.52 1/4 M6 B 5/16 M8 A B Dimensions E L Max. Max. D Min. Terminal Insulation Color 1.727 43.87 1.852 47.04 — Blue — Blue — — .317 8.05 Blue .515 13.08 .515 13.08 1.599 40.61 1.599 40.61 1.852 47.04 1.852 47.04 — Blue — Blue — — — .379 9.63 Blue .515 13.08 .515 13.08 .531 13.49 .531 13.49 .531 13.49 .531 13.49 .531 13.49 1.599 40.61 1.599 40.61 1.632 41.45 1.632 41.45 1.632 41.45 1.632 41.45 1.632 41.45 1.914 48.62 1.914 48.62 1.908 48.46 1.974 50.14 1.908 48.46 1.908 48.46 1.974 50.14 — Blue — Blue — Yellow — Yellow — Yellow — Yellow — Yellow — — — .377 9.58 Yellow .531 13.49 1.632 41.45 1.974 50.14 — Yellow Yellow W C .468 11.89 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .500 12.70 .625 15.88 .625 15.88 .546 13.87 .679 17.25 .546 13.87 .546 13.87 .679 17.25 .546 13.87 .679 17.25 .679 17.25 .679 17.25 .679 17.25 .679 17.25 .711 18.06 .711 18.06 .675 17.15 .675 17.15 .711 18.06 .610 15.49 .675 17.15 .711 18.06 .711 18.06 .711 18.06 .421 10.69 .515 13.08 1.490 37.85 1.599 40.61 — — — — .470 11.94 .531 13.49 1.632 41.45 1.974 50.14 — Yellow — — — .470 11.94 Yellow .531 13.49 .578 14.68 .578 14.68 .578 14.68 .578 14.68 .578 14.68 1.632 41.45 1.710 43.43 1.772 45.01 1.710 43.43 1.772 45.01 1.710 43.43 1.974 50.14 2.068 52.53 2.130 54.10 2.050 52.07 2.112 53.64 2.068 52.53 — Yellow — Red — Red — Red — Red — Red .343 8.71 .371 9.42 Red — — — — — — .578 14.68 .578 14.68 1.710 43.43 1.772 45.01 2.068 52.53 2.130 54.10 — Red — Red — .465 11.81 Red — — Red Wire Insulation Diameter Max. .377 9.58 .377 9.58 .377 9.58 .377 9.58 .436 11.07 .377 9.58 .377 9.58 .377 9.58 .436 11.07 .436 11.07 .436 11.07 .505 12.83 .436 11.07 .436 11.07 .436 11.07 .436 11.07 .436 11.07 .436 11.07 .436 11.07 .505 12.83 .632 16.05 .505 12.83 .632 16.05 .505 12.83 .505 12.83 .505 12.83 .505 12.83 .632 16.05 .505 12.83 Part Numbers Loose Tape Piece Mounted 322153 — 322050 2-322050-1 322887 — 322051 2-322051-2 322155 — 322888 — 322006* 2-322006-3 322007 2-322007-2 322052 1-322052-1 322009 — 322053 — 322156 — 321671 — 322894 — 322010 2-322010-4 322897 — 322011 2-322011-5 322898 — 328221 — 322122 — 1-322122-0 — 322125 — 322157 — 322054 — 52097 — 322900 — 322074 — 326896 — 322134 — *Available in small packaging quantities. 55 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 AMPLI-BOND (Continued) Ring Tongue Terminals Material Related Product Data (Continued) Insulation — Vinyl Terminal Body — Copper per ASTM B-152 Insulation Support Ring — Steel per ASTM A-109 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size Style A 2 52,600-83,700 [26.7-42.4] .060 1.52 3/8 B 1/2 M12 1/4 M6 5/16 M8 1/0 83,700-119,500 [42.4-60.6] A A B A .073 1.85 A 3/8 B 1/2 M12 5/16 M8 2/0 119,500-150,500 [60.6-76.3] .083 2.11 .094 2.39 A A 3/8 B 1/2 M12 5/16 M8 3/0 150,500-190,000 [76.3-96.3] A A A A 3/8 B 4/0 190,000-231,000 [96.3-117] .105 2.67 1/2 M12 A 3/8 A 1/2 M12 A Dimensions E L Max. Max. W C .711 18.06 .711 18.06 .855 21.72 .711 18.06 .855 21.72 .807 20.50 .807 20.50 .807 20.50 .807 20.50 .807 20.50 .807 20.50 .875 22.23 .807 20.50 .875 22.23 .926 23.52 .926 23.52 .926 23.52 .926 23.52 1.020 25.91 1.020 25.91 1.062 26.97 1.020 25.91 1.062 26.97 1.140 28.96 1.140 28.96 .578 14.68 .578 14.68 .578 14.68 1.710 43.43 1.772 45.01 1.710 43.43 D Min. Terminal Insulation Color 2.068 52.53 2.130 54.10 2.140 54.36 — Red — Red — Red Red — — — .465 11.81 .578 14.68 .625 15.88 1.710 43.43 2.063 52.40 2.140 54.36 2.469 62.71 — Red — Blue Blue — — — .381 9.68 .625 15.88 .625 15.88 .625 15.88 .625 15.88 .625 15.88 2.063 52.40 2.063 52.40 2.063 52.40 2.063 52.40 2.063 52.40 2.469 62.71 2.469 62.71 2.469 62.71 2.469 62.71 2.501 63.53 — Blue — Blue — Blue — Blue — Blue Blue — — — .475 12.07 .625 15.88 .625 15.88 .625 15.88 2.063 52.40 2.084 52.93 2.084 52.93 2.501 63.53 2.540 64.52 2.540 64.52 — Blue — Yellow — Yellow Yellow — — — .470 11.94 .625 15.88 .625 15.88 .625 15.88 .625 15.88 2.084 52.93 2.166 55.02 2.166 55.02 2.166 55.02 2.540 64.52 2.669 67.79 2.669 67.79 2.697 68.50 — Yellow — Red — Red — Red — — — .465 11.81 Red .625 15.88 .625 15.88 .625 15.88 2.166 55.02 2.203 55.96 2.203 55.96 2.697 68.50 2.766 70.26 2.766 70.26 — Red — Blue — Blue Wire Insulation Diameter Max. .505 12.83 .632 16.05 .505 12.83 .505 12.83 .505 12.83 .632 16.05 .632 16.05 .632 16.05 .684 17.37 .632 16.05 .684 17.37 .632 16.05 .632 16.05 .632 16.05 .684 17.37 .684 17.37 .684 17.37 .684 17.37 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .799 20.29 .799 20.29 Part Numbers Loose Tape Piece Mounted 322055 — 324190 — 322014 — 322902 — 322016 — 322085 — 322907 — 322086 — 328526 — 322087 — 322173 — 321675 — 322908 — 321677 — 322089 — 322090 — 322915 — 322092 — 322093 — 322094 — 322059 — 322919 — 322060 — 322061 — 322062 — 56 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-BOND Product Facts ■ Bonded insulation ■ Abbreviated copper support sleeve (does not extend beyond end of wire barrel) ■ Special insulation colors ■ Designed with signal in mind ■ Designed not to slip or fall off due to heat cycling or vibration ■ Fast accurate product and wire identification ■ Low profile ■ Meets the requirements of AAR (Association of American Railroads signal manual) ■ Accommodates wire gauges 20 AWG through 10 AWG Insulation. Vinyl insulation extends beyond terminal barrel to prevent exposure of conductor during stress and vibration. Insulated sleeve provides circumferential support to the wire and allows the wire to be bent in any direction, without fraying the wire’s insulation or breaking the conductor. Inner Bonding Sleeve. Insulation is bonded to an ASTM B-152 copper sleeve. Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. AMP’s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Temperature Rating: 85°C Max. Table of Contents Terminals Ring Tongue and Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 57 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PLASTI-BOND (Continued) Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W 20-16HD1 992-2,800 [0.50-1.42] .042 1.07 14 16-14 2,050-5,180 [1.04-2.62] 16-14HD1 2,050-5,180 [1.04-2.62] .033 0.84 12-10 5,180-13,100 [2.62-6.64] Material Related Product Data Insulation — Vinyl Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — shown below Part Numbers Loose Piece Green Wire Insulation Diameter Max. .170 4.32 .200 5.08 .981 24.92 Blue .190 4.83 35626 .947 24.05 1.200 30.48 Yellow .215 5.46 35628 .947 24.05 .947 24.05 1.200 30.48 1.200 30.48 Black .230 5.84 .300 7.62 35627 Dimensions C E Min. Max. L Max. .469 11.91 .469 11.91 .312 7.92 .312 7.92 .744 18.90 .744 18.90 .983 24.97 .983 24.97 Green 14 .468 11.89 .312 7.92 .744 18.90 .050 1.27 1/4 M6 .500 12.70 .344 8.74 .042 1.07 1/4 M6 .500 12.70 .500 12.70 .344 8.74 .344 8.74 Terminal Insulation Color Black 36273 320699 2-35627-1 Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 1 Tooling Tool Part No. 47387 (20-16 HD, 16-14) Tool Part No. 59239-4 (12-10 .250 EXP.) 58 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com