44A0111-28-9

44A0111-28, 30 Issue 8 7th August 2012 Specification Control Drawing Page 1 of 2 Page 2 for internal use only WIRE, ELECTRICAL, RADIATION-CROSSLINKED, MODIFIED FLUOROPOLYMER INSULATED, TIN COPPER CONDUCTOR, 150°C, 600 VOLT, LIGHTWEIGHT. The complete requirements for procuring the wire described herein shall consist of this document. Primary Insulation Radiation Crosslinked Extruded Polyalkene Conductor Tin Coated Copper Jacket Radiation Crosslinked Extruded Polyvinylidene Fluoride Part Description Wire Size (AWG) 44A0111-30-* 44A0111-28-* 30 28 TABLE I. CONSTRUCTIONAL DETAILS Conductor FINISHED WIRE Stranding Diameter Maximum Outside No./ AWG (mm) Resistance Diameter @20°C (mm.) Min. Max. Min. Nom. Max. (W/km) 7/38 0.29 0.31 356 0.64 0.69 0.74 7/36 0.36 0.38 225 0.71 0.76 0.81 Life cycle and Accelerated ageing 9.5 9.5 TABLE II. PERFORMANCE DETAILS Mandrel Diameter Weight (mm ± 3%) (kg ± 3%) Immersion Immersion Cold Wrap Life cycle and Bend Accelerated ageing 9.5 4.8 0.11 9.5 4.8 0.11 COLOUR CODE: The '*' in the part number shall be replaced by a standard colour code designator in accordance with Mil Std 681. White preferred. e.g. 44A0111-30-9 White insulation PERFORMANCE REQUIREMENTS: To be tested in accordance with the issue in effect of QP-D-004 and meet the requirements of below: Accelerated Ageing: 300 ±2°C for 6 hours Shrinkage: 300 ±2°C 3.17 mm Max. in 300 mm Blocking: 150 ±2°C for 24 hours Thermal Shock: 150 ±2°C, 1.52 mm Max. Voltage Withstand Test (Post Environmental): 2.5 kV (rms) for 5 minutes Flammability: 30 seconds Max. 76 mm Max. no flaming tissue. Immersion: Diameter increase 5% Max. no cracking, no dielectric breakdown Elongation and Tensile Strength: Primary Insulation Elongation: 150% Min. Tensile Strength: 17.2 MPa Min. Insulation Resistance: 1500 MΩ/ km Min. Surface Resistance: 1.27 MΩ/ km Min. Both Readings APPROVAL: Tyco Electronics UK Ltd Faraday Road Dorcan SWINDON SN3 5HH Tel: +44 (0)1793 528171 Fax: +44 (0)1793 572516 Maximum Weight (kg/km) 1.06 1.43 Cold Bend 0.23 0.23 Insulation Flaws: Primary Insulation Spark Test: 1.5 kV (rms) Impulse Dielectric Test: 6.0 kV (peak) 100% test Finished Wire Impulse Dielectric Test: 8.0 kV (peak) 100% test Life Cycle: 200 ±3°C for 168 hours Low Temperature - Cold Bend: -65 ±2°C for 4 hours Voltage Withstand Test (Post Environmental): (After Accelerated Ageing, Immersion, Life Cycle and Low Temperature-Cold Bend) 1 kV (rms) for 1 minute Smoke Test: 200±2°C, No visible smoke Solderability (95% Min. coverage): per MIL-STD-202, Method 208, except without steam-ageing, type RMA flux Wicking: 57.2 mm Max. Humidity Resistance: Insulation Resistance 1500 MΩ/ km Min. Electronic sign off - no signatures will appear. TE TEConnectivity Connectivityisisaatrading tradingname nameofofTyco Tyco Electronics ElectronicsUK UKLtd, Ltd,which whichisisregistered registeredin in England Englandand andWales, Wales,number number550926. 550926. Registeredoffice: office:Faraday FaradayRoad, Road,Dorcan, Dorcan, Registered Swindon,SN3 SN35HH 5HH Swindon, Website: www.te.com Website: This drawing and the information set forth hereon are the property of Tyco Electronics UK Ltd, and are to be held in trust and confidence. Publication, duplication, disclosure or use for any purpose not expressly authorised in writing by Tyco Electronics UK Ltd is prohibited. This specification sheet takes precedence over documents referenced herein. As Tyco Electronics UK Ltd. reserve the right to make changes in construction without notice please contact Tyco Electronics UK Ltd to ensure that this document is the latest issue. ©2012 Tyco Electronics UK Ltd, a TE Connectivity Ltd. company. All Rights Reserved.