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MaxiBridge 2.54 mm Connectors MaxiBridge - CABLE CONNECTOR SYSTEM The 2.54 mm single and dual row cable connector system is excellently suitable for reliable and space saving connections between Printed Circuit Boards (PCB) and decentral units, e.g. lamps or info panels, front plate elements like buttons, switches or LEDs, motors, fans etc. The cable system can be used in different applications, for example: automotive, industrial, medical or even lighting technology. Thanks to the availability of vertical and right angle male connectors and female connectors with 180° cable outlet the system can be used in a versatile manner. Emphasis is put on flexibility of the usable cable sizes. Thus the required current rating can be adjusted over a wide range. The vertical and right angle male connectors provide Surface Mount Technology (SMT) terminals and the female connector has contact cavities according to the crimp contacts. The plastic material used is suitable for leadfree reflow soldering. Tape and reel packaging and pick and place pad for automatic assembly is a standard. The crimp contacts are secured twice and reach high retention forces. For each pin number, there are four mechanical and different colored coding versions with high blocking forces against mismating available. Cable and male connector have a locking system on both sides, which helps prevent the contact from loosening due to vibration. The robust interlocking can be manually released without tools. MaxiBridge 2 FEATURES Pitch 2.54 mm No. of Pins 2, 3, 4, 5, 6, 8, 2x5, 2x10 Current rating per contact up to 12 A (depends on cable) Termination technology Male connector SMT, female connector crimp Cables Single stranded wires American Wire Gauge (AWG) 20, AWG 22, AWG 24, AWG 26 Single row male connectors, vertical and right angle Variants Dual row male connectors, vertical and right angle Cable assemblies: - Female connectors crimp, vertical Coding black, blue, green, red Automotive standard particular wire cross sections have been tested according to the requirements of LV214 for automotive connectors Robust interlocking with four different colored codings per pin number CAPABILITIES Single Row Variants • right angle male - female with 180° cable outlet • vertical male - female with 180° cable outlet Dual Row Variants • right angle male - female with 180° cable outlet • vertical male - female with 180° cable outlet MaxiBridge 3 FEATURES Housing Guide • The rugged insulation body of the male connector provides an highly reliable cable connector guide. Locating Pegs • Two pegs (round and oval) provides exact positioning on the PCB. In addition, they enable a compensation of the PCB hole tolerances. Easy Assembly • Pick-and-place cover for automatic assembly of the vertical male connectors with a vacuum pipette. Robust Solder Clips • Reliable retention force on the PCB due to ruggedized solder clips. In addition, they serve as an integrated strain relief. MaxiBridge 4 FEATURES Locking for Housing • The robust locking system with latches on both sides can be manually released without tools and resist high vibrations. During the locking process, there is an audible latching. Contact Locking • Primary and secondary locking of the crimp contact inside the connector housing. Coding • Four different colored codings per pin number. With high blocking forces against mismating. SSL-Lighting Technology • Connectors with colorless insulation bodies help prevent shadow formation in lighting applications, e.g. LED strips with transparent diffusion disks. Thus providing uniform light distribution. MaxiBridge 5 PROCESSING Tape and Reel Packaging • transport safe packaging • automatic assembly. Automatic Assembly and Reflow Soldering • for efficient processing on modern assembly lines. MaxiBridge 6 ELECTRICAL AND MECHANICAL CHARACTERISTICS Technical Data Description Climate category Standard DIN EN 60068-1 test b Temperature range Current rating per contact Male Connectors Single and Dual Row Female Connectors Single and Dual Row 55 / 150 / 56 -55 / 150 °C IEC 60512 test 5b Air- and creepage distance up to 12 A (depends on cable) contact - contact min. 1.2 mm The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Operating voltage IEC 60664 Dielectric strength IEC 60512 test 4a contact – contact 1000 Vrms Contact resistance IEC 60512 test 2a ≤ 20 mΩ Insulation resistance IEC 60512 test 3a ≥ 104 MΩ Broadband noise DIN EN 60068-2-64 10 – 1000 Hz 27.8 m/s2 DIN EN 60068-2-64 < 1 µs IEC 60068-2-27 30 g 6 ms IEC 60512 test 2e < 1 µs Mechanical operation IEC 60512 test 9a 500 mating cycles Insertion and withdrawal force IEC 60512 test 13b ≤ 1 N per contact Gauge retention force IEC 60512 test 16e > 0.15 N Contact disturbance (while broadband noise) Shock half sine Contact disturbance (while shock test) Processing Conditions Hand soldering temperature max. IEC 60068-2-20 Reflow soldering JEDEC temperature max. J-STD-020 Coplanarity MaxiBridge 3.5 s at 350 °C 30 s at 260 °C < 0.1 mm 7 ELECTRICAL AND MECHANICAL CHARACTERISTICS Technical Data Description Standard Male Connectors Single and Dual Row Female Connectors Single and Dual Row LCP PA46 175 225 UL 94 V-0 UL 94 V-0 E83005 E47960 Housing Material Insulation body CTI value UL flame rating UL file plastic material IEC 112 Contact Material Base material Mating area Termination area Cu alloy gold plating Sn Environment Compatibility Recycling no flame-retardant additives, no toxic additives allow easy recycling Product Approval UL MaxiBridge E84703 8 RIGHT ANGLE MALE, SINGLE ROW Product Specification • • • • • • SMT termination single row connectors current rating up to 12 A per contact automated board assembly four different colored codings for available part numbers please refer to our website Dimensional Drawings 5,05 12,2 No. of Contacts B C Recommended Layout 2 10.34 8.84 11.54 3 12.88 11.38 14.08 15.42 13.92 1,02 16.62 1,95 4 5 17.96 0,4 16.46 6 20.50 19.00 a1 21.70 8 25.58 24.08 26.78 7,6 B A 2,2 A 19.16 1,6 - C 3,15 ±0,03 2,54 3,2 All dimensions in mm Recommended Layout Recommended Layout 1,95 1,02 0,4 1,6 -0,03 N Co 3,15 ±0,03 MaxiBridge 2,54 3,2 5,9 2,2 7,6 a1 9 RIGHT ANGLE MALE, DUAL ROW Product Specification • • • • • • SMT termination dual row connectors current rating up to 12 A per contact automated board assembly four different colored codings for available part numbers please refer to our website Dimensional Drawings No. of Contacts 13,7 2,54 2,54 A C 10Recommended Layout 17.96 16.46 19.16 20 29.16 31.86 30.66 2,54 3,15 ±0,03 7,99 B All dimensions in mm 1,4 A 2,2 7,6 5 8,3 B a1 0,4 1,95 C 1,02 1,6 -0,03 20 10 Recommended Layout Recommended Layout No. of Contacts 2,54 A B C 2,2 7,6 5 8,3 1,4 3,15 ±0,03 30,66 29,16 31,86 17,96 16,46 19,16 a1 0,4 1,95 MaxiBridge 1,02 1,6 -0,03 10 VERTICAL MALE, SINGLE ROW Product Specification • • • • • • SMT termination single row connectors current rating up to 12 A per contact automated board assembly four different colored codings for available part numbers please refer to our website Dimensional Drawings B 7,2 A B C 2 10.34 Recommended Layou 8.84 11.54 3 12.88 11.38 14.08 4 15.42 13.92 3,15 ±0,03 16.62 5 17.96 19.16 6 20.50 19.00 21.70 8 25.58 24.08 26.78 7,6 9,4 No. of Contacts 16.46 2,2 A 2, All dimensions in mm 0,4 1,95 C Recommended Layout Recommended Layout 2,54 4,8 a1 1,4 2,2 7,6 3,15 ±0,03 0,4 1,95 MaxiBridge 1,6 -0,03 11 VERTICAL MALE, DUAL ROW Product Specification • • • • • • SMT termination dual row connectors current rating up to 12 A per contact automated board assembly four different colored codings for available part numbers please refer to our website Dimensional Drawings A No. of Contacts 7,94 10 B C 17.96 16.46 Recommended Layout19.16 20 9,4 A 30.66 All dimensions 3,15 ±0,03in mm 29.16 31.86 1,6 -0,03 2,54 2,47 1,02 5,47 2,47 2,2 7,6 B 2,54 C 0,4 1,95 1,02 a1 2,54 2,54 RecommendedRecommended Layout Layout 20 10 1,6 -0,03 3,15 ±0,03 5,47 2,47 1,02 2,47 2,2 7,6 MaxiBridge No. of Contacts 2,54 0,4 1,95 1,02 a1 2,54 12 VERTICAL FEMALE, SINGLE ROW Product Specification • • • • • crimp contact with primary and secondary locking single row connectors current rating up to 12 A per contact four different colored codings for available part numbers please refer to our website Dimensional Drawings No. of Contacts Cover loose mounted A 5,55 Cover pressed on A B 2 11.54 7.74 3 14.08 10.28 4 16.62 12.82 5 19.16 15.36 6 21,70 17.90 8 26.78 22.98 5 All dimensions in mm B 4,55 4 Crimp contact Single stranded wires • AWG 20 • AWG 22 • AWG 24 • AWG 26 MaxiBridge 13 VERTICAL FEMALE, DUAL ROW Product Specification • • • • • crimp contact with primary and secondary locking single row connectors current rating up to 12 A per contact four different colored codings for available part numbers please refer to our website Dimensional Drawings No. of Contacts Covers loose mounted Covers pressed on 9,14 7,94 8,3 7,1 A B 10 19.16 15.36 20 31.86 28.06 All dimensions in mm A B Crimp contact Single stranded wires • AWG 20 • AWG 22 • AWG 24 • AWG 26 MaxiBridge 14 CABLE ASSEMBLIES, SINGLE ROW Product Specification • • • • • • cable assemblies with crimp female connectors single row connectors different cable types connectors with four different colored codings wire cross sections AWG 18, 20, 22, 24 and 26 for available part numbers please refer to our website Dimensional Drawings No. of Contacts A 8 6 5 4 3 2 26,78 21,70 19,16 16,62 14,08 11,54 No. of Contacts A 11.54 3 14.08 4 16.62 5 19.16 6 21.70 8 26.78 5 L A 2 All dimensions in mm 15 CABLE ASSEMBLIES, DUAL ROW Product Specification • • • • • • cable assemblies with crimp female connectors single row connectors different cable types connectors with four different colored codings wire cross sections AWG 18, 20, 22, 24 and 26 for available part numbers please refer to our website Dimensional Drawings A No. of Contacts A 20 10 31,86 19,16 10 19.16 No. of Contacts A 20 31.86 All dimensions in mm 7,94 L 15,9 MaxiBridge 15 Connect With Us We make it easy to connect with our experts and are ready to provide the support you need. 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