465468-3

Instruction Sheet FASTON* Terminal Insertion Tips  For Use With Universal Hand Tool  Assembly 465629-[ ] Note: For Clarity, Tip Shown Not Installed onto Tool Flag Terminals Wire 408-7144 26 SEP 11 Rev B 2. DESCRIPTION The insertion tip, when installed on the tool, is used to insert the mating tab engaging rolls of the terminal over the mating face of the tab while protecting the wire from damage. 3. TIP INSTALLATION 1. Select the proper tip according to Figure 1. Tool Tip Mating Tab Engaging Rolls 110, 187, 205, and 250 Series Terminals Wire 2. Place the tip on the tool tip holder so that the slot fits through the Type U drive screw of the tip holder. See Figure 2. 3. Keeping the tip and tip holder aligned, push the tip toward the tool until the tip locks in the tip holder. Mating Tab Engaging Rolls Tip (Ref) Type U Drive Screw Tool Tip Push Tip to Lock in Place FASTON TERMINAL Tab-Lok Flag 250 Series 187 and 205 Series 110 Series INSERTION TIP WIRE INSULATION DIAMETER OR TERMINAL CRIMP WIDTH (mm [in.]) 465468-1 -- 465468-1 4.70 [.185] or Less 465488-1 Over 4.70 [.185] 465468-2 3.40 [.155] or Less 465488-2 Over 3.40 [.155] 465468-3 2.41 [.095] or Less 465488-3 Over 2.41 [.095] Tip Holder Figure 2 4. To remove the tip from the tool, pull the tip straight from of the tip holder, and lift it off of the Type U drive screw. 4. INSERTION PROCEDURE NOTE i Figure 1 NOTE 1. INTRODUCTION The insertion tips listed in Figure 1 are designed to be used with Universal Hand Tool Assembly 465629-[ ] to insert the terminals also listed in Figure 1 onto a tab. For information on the tool, refer to Instruction Sheet 408-7141. NOTE i Dimensions in this instruction sheet are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 5, REVISION SUMMARY. © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company All Rights Reserved *Trademark i The terminal must be properly crimped before inserting it onto the tab. Refer to the terminal application specification (114-series) for crimp requirements. The tip must be installed onto the tool before placing the terminal onto the tip.  1. Slide the terminal and wire onto the tool tip as shown in Figure 1. 2. Holding the wire in place, push the terminal onto the tab. 5. REVISION SUMMARY Since the previous version of this document, the following changes were made: • Updated document to corporate requirements TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 1 of 1 LOC B