Catalog 1308242
Issued 3-03 (PDF Rev. 3-09)
491 series
AC Coil 20 Amp PC Board or
Panel Mount Relay
File E38802
File LR75282
THIS DATA IS FOR REFERENCE PURPOSES ONLY
This product's status is: PENDING OBSOLESCENCE.
The 491 Series should not be designed into new applications.
Users should thoroughly review the technical data before selecting a product
part number. It is recommended that user also seek out the pertinent approvals
files of the agencies/laboratories and review them to ensure the product meets
the requirements for a given application.
Features
Coil Data
• Up to 20 amp switching in SPST-NO and 13.3 amp in SPDT arrangements.
• Washable, plastic sealed case available.
• Meets UL 873 and UL 508 spacing – 1/8" through air, 1/4" over surface.
• Load connections made via 1/4" Q. C. terminals.
• Choice of UL Class B or F insulation system.
• Well suited for various industrial, commercial and residential applications.
Arrangements: 1 Form A (SPST-NO), 1 Form B (SPST-NC) and 1 Form C
(SPDT).
Material: Silver-cadmium oxide.
Mechanical Life: 10 million operations, at 300 ops/minute.
Electrical Life: 100,000 operations at factory rated load, 6 ops/minute.
Minimum Contact Load: 1A @ 5VDC or 12VAC.
Initial Contact Resistance: 50 milliohms @ 100mA, 6VDC).
Contact Ratings @ 23°C with relay properly vented. Remove tape
from vent hole after soldering and cleaning.
Factory Contact Ratings
Voltage
1 Form A
1 Form B 1 Form C
(NO)
(NC)
20A
20A
10A
6.7A
13.3A
13.3A
6.7A
6.7A
UL/CSA Contact Ratings
Voltage
Load Type
1 Form A 1 Form B 1 Form C
(NO)
(NC)
240VAC
240VAC
240VAC
120VAC
240VAC
120VAC
120VAC
277VAC
28VDC
General Purpose
Resistive *
Motor
Motor
LRA/FLA **
LRA/FLA
Tungsten *
Ballast
Resistive
DC Resistance
± 10% (Ohms)
26
106
2,750
11,000
Must Operate
Voltage (Max.)
10.2
20.4
93.5
187
Must Release
Voltage (Min.)
1.8
3.6
16
33
Operate Data @ 25°C
Contact Ratings @ 23°C
240VAC
28VDC
Nominal
Voltage
12
24
110
220
30A
30A
2 HP
1 HP
80/30
98/22
TV5
10A
20A
15A
15A
1/2 HP
1/4 HP
30/10
–
TV3
3A
10A
20A
20A
2 HP
1 HP
50/20
–
TV5
10A
20A
Must Operate Voltage: 85% of nominal voltage or less.
Must Release Voltage: 15% of nominal voltage or more.
Operate Time (Including Bounce)§: 20 ms, max.
Release Time (Including Bounce)§: 15 ms, max.
§ At or From Nominal Coil Voltage
Environmental Data
Storage Temperature Range: -40°C to 130°C.
Operating Temperature Range(1): -55°C to +85°C.
Vibration, Operational: 0.065" (1.5mm) max. excursions from 10-55 Hz.
Shock, Operational: 10g for 11 ms.
Shock, Mechanical: 100g.
Mechanical Data
Termination: Printed circuit and quick connect terminals (4).
Enclosures (all have 94V-0 flammability rating):
Open, unsealed dust cover or sealed case.
Weight: 1.2 oz. (33g) approx.
Coil Temperature Rise
10A
10A
1/2 HP
1/4 HP
20/7
–
TV3
3A
10A
Initial Dielectric Strength
Between Open Contacts: 1,500V rms, 1 minute.
Between Contacts and Coil: 1,500V rms, 1 minute.
Initial Insulation Resistance
Between Mutually Insulated Elements: 109 ohms, min., @ 500VDC,
23°C and 50% R.H.
Coil Data @ 23°C
Voltage: 12 to 220VAC.
Nominal Coil Power: 2.0VA, (approx.).
Maximum Coil Temperature(4): Class B: 130°C.
Class F: 155°C.
Duty Cycle: Continuous.
Dimensions are shown for reference purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Notes
(1) Operating ambient temperature must consider must operate voltage change
over temperature, contact temperature rise, coil temperature rise (If coil is
not allowed to cool) and maximum coil temperature.
(2) Sealed relay terminals should not be bent.
(3) Remove tape after cleaning process for optimum life of sealed relays.
(4) Class B coils are UL systems approved for maximum coil temperature of
130°C, by change of resistance method. Class F coils are UL systems approved for maximum coil temperature of 155°C, by change of resistance
method.
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
509
Refer to inside back cover.
Catalog 1308242
Issued 3-03 (PDF Rev. 3-09)
Ordering Information
491
Typical Part Number B
-1
1
G
2
00
1. Basic Series:
491 = AC coil, printed circuit board/panel power relay.
2.
Enclosure & Terminals:
1 = Dust Cover, PC terminal.
2 = Sealed Case, PC terminal.
6 = Sealed Case, Panel Mount, .110 Coil Terminal.
3. Contact Arrangement:
1 = 1 Form C (SPDT)
4. Coil Input:
P = 12VAC
7 = Sealed Case, Panel Mount, .187 Coil Terminal.
8 = Open Unit
4 = 1 Form A (SPST-NO)
Q = 24VAC
5 = 1 Form B (SPST-NC)
T = 120VAC
U = 220VAC
5. Contacts:
2 = Silver-cadmium oxide
6. Coil Insulation and Special Features:
00 = Standard, UL Class B Coil Insulation System
F0 = Special, UL Class F Coil Insulation System
A1 - E9 = Special - Customer Specific Features
Our authorized distributors are more likely to maintain the following items in stock for immediate delivery.
491-61T200
491-61Q200
491-24T200
491-24Q200
491-21T200
491-21Q200
491-64T200
491-64Q200
Outline Dimensions
.921
(23.4)
1.22
(31.1)
3 – .25 QC
(6.35)
Open Style
.3
(7.7)
.403
(10.24)
1.18 MAX.
(30 MAX.)
3 – .047
(1.2)
.7
(17.8)
.9
(22.9)
.11
(2.8)
Sealed Case for
PC Board Mounting
2 – .024 DIA.
(.6)
.4
(10.2)
.15
(3.8)
.63
(16.2)
.21
(5.4)
PC Board Layout (Bottom View)
1.08 MAX.
(27.5)
.138
(3.5)
1.10 MAX.
(28)
1.26 MAX.
(32.5)
.11
(2.8)
.3
(7.7)
.30
(7.62)
.6
(2.54)
.04 DIA.
2 – .6
(15.24)
(1) .1
(2.54)
.24
(6.1)
.55
(17.8)
.25 QC
(6.35)
Sealed Case for
Panel Mounting
1.99 MAX.
(50.3 MAX.)
.15
(3.81)
.7
(17.8)
3 – .08 DIA.
(2.0)
2 – .04 DIA.
(1.0)
.55
(13.97)
.7
.24 (17.8)
(6.1)
Reference Only
Mounting Hole Pattern
1.08 MAX.
(27.5 MAX.)
1.71
(43.5)
.11
3 – .08
DIA.
(2.8)
(2)
2 – 0.12 (3.2) DIA. or M3
1.10 MAX.
(28 MAX.)
.25 QC
(6.35)
THIS DATA IS FOR REFERENCE
PURPOSES ONLY
1.71
(43.5)
This product's status is:
PENDING OBSOLESCENCE.
1.28 MAX.
(32.5 MAX.)
The 491 Series should not be
designed into new applications.
.11 QC
(2.8)
Disclaimer
Wiring Diagrams (Bottom Views)
1 Form A
1 Form B
1 Form C
While Tyco Electronics has made every reasonable effort to ensure the accuracy of the information in this document, Tyco Electronics does not guarantee that it is error-free, nor does Tyco
Electronics make any other representation, warranty or guarantee that the information is accurate,
correct, reliable or current.
Tyco Electronics reserves the right to make any adjustments to the information contained herein
at any time without notice. Tyco Electronics expressly disclaims all implied warranties regarding
the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose.
The dimensions in this catalog are for reference purposes only and are subject to change without
notice. Specifications are subject to change without notice. Consult Tyco Electronics for the latest
dimensions and design specifications.
Dimensions are shown for refer-
510 ence purposes only.
Dimensions are in inches over
(millimeters) unless otherwise
specified.
Specifications and availability
subject to change.
www.tycoelectronics.com
Technical support:
Refer to inside back cover.
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