Kilovac EV600 High Voltage
Contactor
Rugged 600 Amp Contactor Featuring Bi-Directional Power Switching
and Increased Rupture Capability
AEROSPACE, DEFENSE & MARINE /// Kilovac EV600 High Voltage Contactor
Kilovac EV600 High Voltage Contactor
Rugged 600 Amp Contactor Featuring Bi-Directional
Power Switching and Increased Rupture Capability
Description
The EV600 high voltage contactor is designed for harsh
environments offering higher continuous current carrying
rating, and improved current interrupting capability over
our existing EV200.
Key enhanced features include:
• B
i-directional power switching with increased rupture
capability and dielectric life
RUGGED
• Designed for harsh environments
VERSATILE BI-DIRECTIONAL
POWER SWITCHING
• Not polarity sensitive
•W
ithstands higher current pulse
without levitation
RELIABLE
• Rated at 600 Amps
• D
ual coil economization that improves low power
holding capability
• Form A auxiliary contact
APPLICATIONS
• Power Distribution
• Motor Control Circuit Isolation
• Circuit Protection
• Alternative Energy
• Energy and Battery Storage
MARKETS
• Military Ground Vehicles
• Increased current interrupting
capability
• Commercial Ground Vehicles
• Increased rupture and
dielectric capability
• Charging Systems
• Test Equipment
ENHANCED PERFORMANCE
•D
ual coil electronic “cut-throat”
economization increases low power
holding capability
•E
liminates the possibility of noise
caused by PWM
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AEROSPACE, DEFENSE & MARINE /// Kilovac EV600 High Voltage Contactor
PAGE 2
Kilovac EV600 High Voltage Contactor
Performance Characteristics
Electrical
Voltage Rating: Main Contacts (1)
Vdc
Current Rating, Continuous: Main Contacts (2)
Contact Resistance: Main Contacts (3)
A
600A
mΩ
0.2 max @ 600A
mV
110 max @ 600A
mΩ
150 @ 1A
200A make/ break @ +/-400Vdc
cycles
4000
600A make/break @ +/-400Vdc
cycles
10
3000A carry/break @ +/ 400Vdc
cycles
2
Maximum pulse through closed contacts (4)
Amps
+/-4000
Mechanical Life (min)
cycles
100,000
Aux Contacts:
(1) Maximum Load Interrupt
at 1000Vdc = 250Adc
(2) Keep relay terminals
below 150°C max
continuous, 175°C max
for two hours, and 200°C
for 1 minute.
214 mm sq. conductor
size recommended for
600A carry (2X 4/0
AWG). See derating curve
for current vs. ambient
temperature – operating
ambient to +85°C allowed
with current derating.
(3) Stabilized reading.
Contact resistance may
exceed spec in the first 3
minutes of current carry.
(4) 1ms rise time, 10ms
pulse duration.
(5) Minimum Load: 5V/5mA
(6) Ambient conditions
and conductor size
affect rating.
28-1000
Hot Switching Performance, Resistive Load
Dielectric Withstand Voltage
Terminal to Terminal
10kVdc
Terminals to Coil
3950Vdc
Insulation resistance
Terminal to Terminal/Terminals to Coil
100MΩ min @ 500Vdc
50MΩ min @ 500Vdc end of life
Dimensions Dimensions
+/- .03 {.76]+/- .03 {.76]
Mechanical
Contact Arrangements: Main Contacts
2.69
[68.3]
Dimensions
Weight, Nominal
Shock, 11ms 1/2 sine (operating)
[68.3]
Kg
Gpeak
Sine Vibration, 20 Gpeak
Hz
Operating/Storage Temperature Range
Ø2.29(6)
Operating Altitude (max)
Ø2.29
[58.2]
Z
1.05
[26.7]
Y
See
below
M8 dimensions,
X 1.25 D5M8
5HX(2x)
1.25
D5 5H (2x)
6 Full Threads
Min.Threads Min.
6 Full
0.56
Torque Hardware
Torque Hardware
(Not Supplied)
(Not Supplied)
100 IN-LBS 100 IN-LBS
[11.3 NM] Max.
[11.3 NM] Max.
20
55-2000
Ø.23 (2X)
Ø.23 (2X)
[5.8]
[5.8]
°C
-55 to +85
ft
70,000
1.05
[26.7]
X
2.52
[64.0]
.50 (2X)
[12.7]
3.17
[80.4]
1.05
[26.7]
2.52
[64.0]
-
M8 X 1.25 D5 5H (2x)
6 Full Threads Min.
Torque Hardware
(Not Supplied)
2.26 (2X) 2.26 (2X)
100 IN-LBS
[57.4]
[11.3 NM] [57.4]
Max.
Ø.23 (2X)
[5.8]
2.52
2.52
2.12 [64.0]2.12 [64.0]
[53.8]
[53.8]
.50 (2X)
[12.7]
3.17
[80.4]
Description
4-1618413-9
EV600 High Voltage Contactor, 24 Volt Coil
5-1618413-0
EV600 High Voltage Contactor, 12 Volt Coil
-
TE Part No.
2.52
[64.0]
2.26 (2X)
[57.4]
.50 (2X)
2.52
2.12 [64.0]
[53.8]
AEROSPACE, DEFENSE & MARINE
[12.7] /// Kilovac EV600 High Voltage Contactor
3.17
[80.4]
Y
-
Ø2.29
[58.2]
X
Y
Dimensions
2.69
[68.3]
X
SPST Form A
2.69
In [mm]
Environmental
Dimensions +/- .03 {.76]
Z
SPST Form X
Auxiliary Contacts (3A/125Vrms or 1A/30Vdc) (5)
[58.2]
Z
PAGE 3
Kilovac EV600 High Voltage Contactor
Coil Data
Coil Data @ 20C (Internal Two-Coil Economizer)
Coil Voltage Range
12V Coil
24/28V Coil
18-28
Vdc
9-14
Nominal Pickup Current
A
5.5
4.5
Nominal Holding Current
A
0.25
0.30
Pickup Voltage
Vdc
≥9
≥ 16
Dropout Voltage
Vdc
≤ 3.5
≤ 10
Pickup Pulse (max)
ms
75
75
Coil Resistance +/-5%
Ω
2.0 Pickup/43 Hold
5.7 Pickup/104 Hold
Coil Holding Power
W
3.2
5.3
20
20
Main Contacts:
Operate Time (max)
ms
Operate Bounce (max)
ms
3
3
Release Time
ms
5
5
Schematic
A2
+
—
A1
Coil + Integrated
Economizer
NO
COM
EV600 (Electronic Cut-Throat Economizer)
Coil Wire: 22 AWG, Red = +, Black = Return
Auxiliary: 22 AWG;
White = NO
White = COM
All wires Raychem FLHTC6009-22, 1kV rated
AEROSPACE, DEFENSE & MARINE /// Kilovac EV600 High Voltage Contactor
PAGE 4
Kilovac EV600 High Voltage Contactor
Continuous Current vs. Ambient Temperature – EV600
2x 4/0 AWG [214 mm^2] conductor
Max Terminal Temperature 10Adc
800
700
500
400
300
200
100
0
0
25
50
75
Ambient Temperature (C)
Continuous Current vs. Temperature
100000
10000
1000
Cycles
Carry Current (A)
600
400Vdc
200Vdc
100
600Vdc
10
1
1
10
100
1000
10000
Current (A), Resistive Load
Estimated Load Switching Life vs. Voltage and Current (Break-Only >650A)
AEROSPACE, DEFENSE & MARINE /// Kilovac EV600 High Voltage Contactor
PAGE 5
LET’S CONNECT
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provide all the support you need. Just call your local support number
or visit te.com to chat with a Product Information Specialist.
Technical Support
te.com/support-center
North America
+1 800 522 6752
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+86 400 820 6015
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+1 717 986 7777
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+81 044 844 8180
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+800 0440 5100
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+61 2 9554 2695
EMEA (Toll)
+31 73 624 6999
New Zealand
+64 (0) 9 634 4580
India (Toll-Free)
+800 440 5100
te.com/kilovac-ev600
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While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing
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particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to
change without notice. Specifications are subject to change without notice.
Consult TE for the latest dimensions and design specifications.
© 2019 TE Connectivity All Rights Reserved.
2357833-1 07/19
AEROSPACE, DEFENSE & MARINE /// Kilovac EV600 High Voltage Contactor
