Precision Pin and Socket Contacts
Catalog 65910 Revised 1-03
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Introduction
As the world’s leading manufacturer of electrical/electronic connecting devices,
Tyco Electronics produces
a wide assortment of connector contacts. Included
in this catalog is an array of
the most popular pin and
socket type contacts for
signal and power, for
coaxial cable, and posted
versions for backpanel
wiring applications. Also
included is information on
available application tooling to meet your production
requirement.
The contacts present in this
catalog were specifically
designed for AMP M Series,
CPC (Circular Plastic
Connectors), Circular
Metal-Shell, Metrimate
(True Metric Dimensions),
and “G” Series connectors.
How to choose the
correct connector/contact
combination.
Choosing the correct connector/contact combination
is essential to the proper
function of any AMP connector. A customer must
first evaluate each individual application with regards
to wire size(s), number of
circuits, available space,
and fastening method. The
customer must then consider the following factors
to make the right selection
of connector/contact/
hardware:
a. Connector Type. This
decision is based on the
selected contact types,
coupling method, circuit
density requirements
and, if posted connectors are desired, in-plant
production capabilities of
wiring connectors using
hand tools or semiautomatic tooling.
b. Contact Type. This decision is based on wire
size(s) and the reliability
and cost requirements of
an application, as well as
the customer’s in-plant
production capabilities.
c. Hardware Selection. This
decision is based on the
connector type, and the
application requirements
for fastening, protection,
shielding, guiding, strain
relief and keying.
Table of Contents
For specific information on
these connectors and associated hardware, refer to the
following catalogs:
Power Contacts
Type I, Size 12 (Screw Machined, Crimp, Snap-In) . . . . . 17
High Current Type II and Type III+ (Screw Machined,
Crimp, Snap-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
High Current Size 20 (Screw Machined, Posted) . . . . . . . 19
High Current .125 POWERBAND (Precision Formed,
Crimp, Snap-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Standard Size 8 (Screw Machined, Crimp, Snap-In) . . . . 21
High Current Size 8 (Screw Machined, Crimp, Snap-In) . 22
Type XII (Precision Formed, Crimp, Snap-In) . . . . . . . . . . 23
High Current Type XII (Screw Machined, Crimp,
Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1. Catalog 82003—AMP
M Series Pin and Socket
Connectors
2. Catalog 82021—AMP
CPC (Circular Plastic)
and Metal-Shell CPC Pin
and Socket Connectors
3. Catalog 82045—AMP
Metrimate Pin and
Socket Connectors
4. Catalog 82046—
“G” Series Modular
Connectors
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . 3, 4
Contact Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Technical Document Selection Chart . . . . . . . . . . . . . . . . . 4
Contact Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Signal Contacts
Type III+ (Precision Formed, Crimp, Snap-In) . . . . . . . 9, 10
Type III+ (Precision Formed, Solder and
Solder Tab Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11
Type III+ (Precision Formed, Posted Type) . . . . . . . . . . . 12
Type II (Screw Machined, Crimp, Snap-In). . . . . . . . . . . . 13
Size 20 DF (Precision Formed, Crimp, Snap-In) . . . . . 14, 15
Size 20 DF (Precision Formed, Solder Cup, Snap-In). . . . 16
Coaxial Contacts
Subminiature Coaxial, Size 16 (Screw Machined,
Crimp, Snap-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 26
Miniature Coaxial, Size 12 (Screw Machined, Crimp,
Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 28
Application Tooling and Numerical Index . . . . . . . . . . 29, 30
Numerical Index (Product) . . . . . . . . . . . . . . . . . . . . . . . . 31
Need more information?
Call Technical Support:
1-800-522-6752.
The Center is staffed with
specialists well versed in all
AMP products and application tooling. The Center can
provide you with:
■ Technical Support
■ Catalogs
■ Technical Documents
■ Product Samples
■ AMP FAX Service—
Product Information
Faxed Immediately
■ Authorized Distributor
Locations
■
Produced under a Quality
Management System certified to ISO 9001
■ A copy of the
certificate is available
upon request.
© 1994, 2000 and 2003 by Tyco
Electronics Corporation. All Rights
Reserved.
AMP, AMP FAX, AMPLIMITE,
AMP-TAPETRONIC, AMP-O-LECTRIC,
AMP-O-MATIC, AMPOMATOR,
CERTI-CRIMP, LGH, POWERBAND,
PRO-CRIMPER, TERMI-POINT and TYCO
are trademarks.
Front Cover:
CPC Connectors, Metrimate Connectors,
M Series Connectors, 20 DF Contacts,
Type II Contacts, Type III+ Contacts,
Subminiature Coaxial Contacts, Miniature
Coaxial Contacts, Type I Contacts,
Type XII Contacts, Size 8 Contacts
2
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Current Carrying Capabilities
CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size
Current Carrying Capabilities
The total current capacity of
each contact in a given connector is dependent upon the heat
rise resulting from the combination of electrical loads of the
contacts in the connector
arrangement and the maximum
ambient temperature in which
the connector will be operating.
Caution must be taken to ensure
that this combination of conditions does not cause the internal
temperature of the connector to
exceed the maximum operating
temperature of the housing
material. Several variables which
must be considered when determining this maximum current
capability for your application
are:
■ Wire Size —Larger wire will
carry more current since
it has less internal resistance
to current flow and generates
less heat. The wire also conducts heat away from the connector.
■ Connector Size —In general,
with more circuits in a connector, less current per contact
can be carried.
■ Current Load Distribution —
Spreading those lines with
greater current loads throughout the connector, particularly
around the outer perimeter,
will enhance heat dissipation.
■ Ambient Temperature —With
higher ambient temperatures,
less current can be carried.
Current Rating Verification
Can a contact rated at 10
amperes carry 10 amperes?
75
60
Size 8 Upgrade
60
56
.125 POWERBAND
50
45
45
Size 8
35
Type XII
Type I, Type II/III+
Upgrade
Type III+, Type II,
Type III+ Posted
30
23
13
15
11.85
Size 20 Upgrade
7.5
20 DF
0
Practical current-carrying capacity is not an absolute, but an
application-dependent condition.
New Method Simplifies Ratings
To help the designer set the
appropriate current level, Tyco
Electronics has developed a
method of specifying currentcarrying capacity. This method
takes into account the various
application factors that influence
current rating.
The method can be summarized
as follows:
■
■
■
Maybe yes, but probably not.
The reason lies in the test conditions used to rate the contact. If
these conditions do not adequately reflect the application
conditions, the actual allowable
current levels may be lower than
specified levels. For example,
many manufacturers, including
Tyco, test a single contact in air.
This gives an accurate measure
of the basic current-carrying
capacity of the contact. Use the
contact alone in air and it can
certainly carry 10 amperes. Use
it in a multi-position connector
surrounded by other currentcarrying contacts or in high
ambient temperatures, and
the contact should carry less
current.
Similarly, as the contact ages
and stress relaxation, environmental cycling, and other degradation factors take their toll, the
contact’s current-carrying
capacity decreases. A prudent
design must set current levels
for such end-of-design-life
(EODL) conditions.
Type XII Upgrade
■
The contact is aged to EODL
conditions by durability
cycling, thermal cycling, and
environmental exposure.
The contact’s resistance stability is verified.
The current necessary to produce the specified temperature rise is measured. This
T-rise is usually 30°C.
A rating factor is determined
to allow derating of multiple
contacts in the same housing
and for different conductor
sizes.
Temperature
One other factor influencing current levels is the maximum operating temperature, for example,
105°C. If the application has a
high ambient temperature (over
75°C) the contact’s T-rise is
limited by the maximum operating temperature. For example,
an application temperature of
90°C limits the contact T-rise to
15°C. Since current produces
heat (the I2R law), the current
must be lowered to limit the
T-rise.
A contact’s T-rise depends not
only on its I2R Joule heating, but
also on its ability to dissipate the
heat. Consider a contact in a
multi-contact housing. Joule
heating in multiple contacts will
raise the local ambient temperature. Since the contact will not
be able to dissipate its own heat
as well by convection, the maximum T-rise will be realized at a
lower current level. Consequently, the allowable current
level must be lower to maintain
an acceptable T-rise.
For a given connector, the current level will be set by the loading density. A connector
containing 50% current-carrying
contacts will permit higher currents (per contact) than a connector will at 75% loading. The
loading percentage assumes an
even distribution of contacts
within the housing. If all 10 contacts are grouped together in
one section of a 20-position connector, the loading density may
approach 100%.
The Importance of EODL
As stated, T-rise in a contact
depends on both resistance and
current. As it ages, a contact’s
resistance will increase. The
contact designer will specify a
maximum resistance for the contact, this level is the end-ofdesign-life resistance. Before the
contact is tested for current,
Tyco subjects it to a sequence
of tests that exercises the major
failure mechanisms and thereby
simulates EODL conditions.
Conditioning includes mating
cycling, industrial mixed-flowing
gases, humidity and temperature cycling, and vibration to
sequentially introduce wear, corrosion, stress relaxation, and
mechanical disturbance.
Presentation
The presentation of currentcarrying capacity in AMP
product specifications includes
two parts:
■ First, a base curve showing
current levels versus T-rise for
a single circuit and the largest
wire size. This represents the
maximum current capacity of
the contact. The curve is usually flat up to 75°C ambient
and then drops off. Up to
75°C, the 30°C T-rise limits the
amount of current, and above
75°C the current must be
reduced to keep the combination of ambient temperature
and T-rise from exceeding the
maximum operating temperature of 105°C.
Figure 1
Graph shows the relationship between base current, ambient temperature, and contact T-rise.
3
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Current Carrying Capabilities
■
Next are rating factors, a table
of multipliers to account for
connector loading and for
smaller wire sizes. The
designer first determines the
base current for the ambient
conditions of the application;
then multiplies this base current by the rating factors to
find the current level for the
application’s loading factor
and wire size.
Practical Values
The current-rating method
gives designers practical values applicable to their applications. While the specified
current levels for a contact may
be lower than for other testing
methods, they are more realistic and simplify the system
design process.
“Spec-manship” is replaced by
a realistic assessment of the
current-carrying capacity of a
contact under varying conditions of temperature, connector
loading, and wire size.
Connector/Contact
Acceptability
As previously stated, choosing
the correct connector/contact
combination is fundamental to
the successful function of all
connectors. The Selection
Chart shown below, is
designed to simplify your
choice of connectors and their
acceptable contacts. Once you
have selected the wire size,
current-carrying capacity need,
number of positions required,
and the type of contacts needed in your choice of connector,
refer to this matrix for a quick
look at exactly what is acceptable in a given connector type.
(Continued)
An Example:
To demonstrate the method of
specifying current, consider the
following application conditions;
an ambient temperature of
65°C, a 50% loading of contacts in the housing, and
20 AWG [0.6mm2] wire.
■ From Figure 1, the base current rating is 14 ampere with
18 AWG [0.8mm2] wire.
■ Figure 2, the rating factor for
50% loading and 20 AWG
[0.6mm2] wire is 0.68.
■ The specific rating for this
application is the product of
the base rating and the rating
factor:
14 x 0.68 = 9.5 ampere
■ Each of the contacts can
carry 9.5 ampere.
■ However, if the ambient temperature is 80°C the allowable T-rise becomes 25°C.
The base current must be
lowered to 12.8 ampere so
that the 105°C maximum
operating temperature is not
exceeded. The current rating
then becomes:
12.8 x 0.68 = 8.7 ampere.
Technical Documents
Technical Documents consist
of Product Specifications and
Application Specifications.
Product Specifications define
the performance characteristics
of the product; i.e., Current
Rating, Temperature Rating,
etc. They are intended for the
Design or Component
Engineer. Application
Specifications describe how
the product is to be applied;
i.e., Crimping, Assembling,
etc. They are intended for
Manufacturing and Operation/
Set Up Personnel. Where Application Specifications are not
available, an Instruction Sheet
is provided. Additional
Instruction Sheets on the product may be available. Please
contact Technical Support:
1-800-522-6752.
Figure 2
Rating factors allow the base current to be adjusted for various connector loading and wire sizes.
Technical Document Selection Chart
Contact
Type
Product
Specifications
20 DF
108-40005
Type I
Type II
Type III+
Type VI
Type XII
M Series Posted
.125 POWERBAND
Size 8
Size 8 Upgrade
Mini Coax
Sub-Mini
Coax
108-10108
108-10039
108-10042
108-10038
108-10037
108-10042
—
108-01317
108-14497
108-12021
108-12008
108-12011
Application
Specifications
114-10000
114-40030
114-10037
114-10026
114-10004
114-10007
114-10005
—
114-10043
114-10014
—
—
Instruction
Sheet
—
408-2024-3
—
—
—
—
—
—
408-09155
—
—
—
408-1770
Contact Selection Chart
Connector
Type
20 DF
& Size 20
Upgrade
Type I
Metrimate
Metrimate
Drawer
Metrimate
Drawer
Posted
Type III+
✔
Type III+ &
Type II/III+
Upgrade
✔
✔
✔
✔
Type II
Type XII
& Type XII
Upgrade
.125
POWERBAND
Size 8
&Size 8
Upgrade
Mini-Coax Sub-Mini
Coax
✔
✔
✔
(.125 POWERBAND)
CPCSeries 1
CPC Series 2
CPC Series 3
CPC Series 4
CPCSeries 5
CPCSeries 6
M Series
M Series
Special
“G” Series
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
4
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Signal Contacts
Type III+, Crimp, Snap-In, Size 16
Precision formed pin and socket contacts in Size 16. They
are used in M Series, Special M Series, “G” Series,
Metrimate, Metrimate Drawer, and CPC Series 1 and 4
connectors. Contacts feature a high normal force which
provides a low resistance in significant applications such
as dry circuit signal conditions. Mating entry is closedended to prevent damage from stubbing due to misalignment. Stainless steel spring provides superior normal force
and retention in the housing. Tyco Electronics proprietary
gold plating process is designed so that specified plating
thicknesses are controlled on the inside of the socket,
which is the critical contact mating area. The contacts are
formed from brass. Single contact rating is 13 amperes at
30°C T-Rise.
See page 9 for product details.
Type III+, Solder Type, Size 16
As with the crimp snap-in Type III+, these precision formed
solder-type contacts are also used in M Series, Special
M Series, Metrimate, Metrimate Drawer, and CPC Series
1 and 4 connectors. Contacts feature a high normal force
which provides a low resistance in significant applications,
such as dry circuit conditions. A preformed wire barrel
accepts both stranded and solid wire, while the preformed
insulation barrel provides strain relief for various wire insulation thicknesses. Mating entry is closed-ended to prevent
damage from stubbing due to misalignment. A stainless
steel spring provides superior normal force and retention
in the housing. Tyco Electronics proprietary gold plating
process is designed so that specified plating thicknesses
are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is
13 amperes at 30°C Temperature Rise.
See page 10 for product details.
Type III+, Solder Tab, Size 16
A companion contact style to the crimp snap-in and soldertype, the Type III+ Solder Tab is compatible with the same
AMP connector families, and features high normal forces to
provide a low resistance in significant applications. A precrimped solder tab with slot accepts various sizes of solid
and stranded wire. Mating entry is closed-ended to prevent
stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing.
Tyco Electronics proprietary gold plating process is
designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is 13 amperes at
30°C Temperature Rise.
See page 11 for product details.
5
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Type III+, Posted Version, Size 16
The last member of the Type III+ family of contacts, the
posted version is compatible with M Series, Special M
Series, Metrimate, Metrimate Drawer, and CPC Series 1
connectors. Precision formed, they are pre-crimped to
various post configurations including those that accept
TERMI-POINT Clip or wire-wrap type terminations.
Contacts feature high normal force which provides a low
resistance in significant applications. Mating entry is
closed-ended to prevent damage from stubbing due to
misalignment. A stainless steel spring provides superior
normal force and retention in the housing. Tyco Electronics
proprietary gold plating process is designed so that
specified plating thicknesses are controlled on the inside
of the socket, which is the critical contact mating area.
Contacts are formed from brass. Single contact current
rating is 13 amperes at 30°C Temperature Rise.
See page 12 for product details.
Type II, Crimp, Snap-In, Size 16
Precision screw-machined pin and socket contacts, they
are used in M Series, Special M Series, “G” Series,
Metrimate, Metrimate Drawer, and CPC Series 1 and 4
connectors. Contacts feature high normal force which provides a low resistance in significant applications such as
dry circuit signal conditions. Mating entry is closed-ended
to prevent damage from stubbing due to misalignment. A
stainless steel spring provides superior normal force and
retention in the housing. The contact bodies are machined
from solid brass. Single contact current rating is
13 amperes at 30°C Temperature Rise.
See page 13 for product details.
Size 20 DF, Crimp, Snap-In
Precision formed lance-less pin and socket, crimp, snap-in
contacts in Size 20. These contacts are used in CPC
Series 2 and AMPLIMITE Subminiature D connectors
(see catalog 82068 for AMPLIMITE connectors). Contacts
feature a low mating force to facilitate high pin counts in the
connector housings. Tulip entry design on socket and
generous lead-in on pin prevents contact stubbing.
Pin contacts are formed from brass, whereas socket
contacts are formed from phosphor bronze providing
excellent spring properties. Contacts are available with
or without insulation support. Single contact current rating
is 7.5 amperes at 30°C Temperature Rise.
See pages 14 & 15 for product details.
Size 20 DF, Solder Cup, Snap-In
Precision formed lance-less pin and socket, solder contacts in Size 20. These contacts are used in CPC Series 2
and AMPLIMITE Subminiature D Connectors (see catalog
82068 for AMPLIMITE connectors). Contacts feature a low
mating force to facilitate high pin counts in the connector
housings. Tulip entry design on socket and generous
lead-in on pin prevents contact stubbing. Pin contacts are
formed from brass, whereas sockets are formed from
phosphor bronze providing excellent spring properties.
Contacts may be soldered to solid or stranded wire up to
18 AWG [0.8 mm2] maximum. Single contact current rating
is 7.5 amperes at 30°C Temperature Rise.
See page 16 for product details.
6
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Power Contacts
Type I, Crimp, Snap-In, Size 12
Precision screw-machined pin and socket, Size 12 contacts, they are used in Special M Series and “G” Series
connectors, and are inserted into the same cavities as
Miniature Coaxial contacts. These contacts feature a high
normal force which provides a low resistance in significant applications. Mating entry is closed-ended to prevent damage from stubbing due to misalignment.
Beryllium copper springs are used to provide contact
normal force and are assisted by a stainless steel hood
which provides anti-overstress assurance. Single contact
current rating is 23 amperes at 30°C Temperature Rise.
See page 17 for product details.
.125 POWERBAND, Crimp, Snap-In
Specifically designed for AMP CPC Connectors (Series 5
and 6) and Metrimate .125 POWERBAND Drawer
Connectors, the new .125 POWERBAND contact offers
the performance of a MIL-Spec screw machine contact
with the economy of a stamped and formed, strip-feed
contact. Contacts are formed from copper with beryllium
copper springs. Single contact current rating is 50 amperes
at 30°C Temperature Rise.
See page 20 for product details.
Size 8, 4/8 Indent Crimp
Precision screw-machined pin and socket, Size 8 contacts, they are used in Metrimate Drawer Connectors, and
other AMP product lines, which require high current carrying capability in a small size. Pins are made from a solid
high conductivity copper alloy, and the sockets are
machined from solid beryllium copper, a material which
exhibits excellent spring properties. Industry standard
4/8 indent crimp offers higher reliability and ease of termination. Single contact current rating is 45 amperes at
30°C Temperature Rise.
See page 21 for product details.
Type XII, Crimp-Type
Precision formed male and female contacts used in CPC
Series 3 and 4, Special M Series and “G” Series connectors, these contacts offer a low cost power option which
provides additional applied cost savings when terminated
with semiautomatic application equipment. The contact
body is made from 100% copper, which provides for
excellent conductivity. Spring characteristics are derived
from a captive stainless steel spring which assists the
dual cantilever spring members of the female contact.
Single contact current rating is 35 amperes at 30°C
Temperature Rise.
See page 23 for product details.
High Current Upgrades
Precision screw-machined pin and socket contacts have
increased current capability. All upgraded contacts use
the high amperage Louvertac contact band. The design
of this contact allows for increased current in the same
form factor. For example, Type II/Type III+ upgraded
contacts increase the current from 13 amperes free air
to 23 amperes free air at a 30°C Temperature Rise.
See pages 18, 19, 22, and 24 for further details.
7
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Coaxial Contacts
Subminiature, Crimp, Snap-In, Size 16
Precision screw-machined pin and socket, Size 16 contacts, they are used in M Series, Special M Series, and CPC
Series 1 and 4. They provide cost effective solutions in
applications where mixtures of signal, power, and coaxial
cable terminations are desired. The contact outer shell is
made from brass, while the center pin conductor is beryllium copper, and the socket is brass. Both the pin and socket center conductor are gold plated for maximum corrosion
resistance and minimum contact resistance. The retention
spring is stainless steel, while the ferrule is tin-lead plated
copper. Contact design offers application of coaxial cable,
shielded conductors, and twisted pair wire with a voltage
rating of up to 200 VRMS, and a current rating of
1.0 ampere at 30°C Temperature Rise.
See pages 25 & 26 for product details.
Miniature, Crimp, Snap-In, Size 12
Precision screw-machined, Size 12 pin and socket contacts,
they are used in Special M Series and “G” Series connectors. They provide cost effective solutions in applications
where a mixture of signal, power, and coaxial cable terminations is desirable. Contact body and center wire conductor
are made from brass, and are gold plated for maximum corrosion resistance and minimum contact resistance. The
retention spring is beryllium copper, and the ferrule is tinlead plated copper. Contact design offers application of
coaxial cable, shielded conductors, and twisted pair wire
with a voltage rating of up to 325 VRMS, and a current rating
of 7.5 amperes at 30°C Temperature Rise.
See pages 27 & 28 for product details.
8
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Signal Contacts
Type III+, Crimp, Snap-In
[.0625 +.0010
–.0020
Dia.
[1.588+0.025
–0.051]
Pin Body
Spring,
Stainless Steel
Spring, Stainless Steel
.390 Min.
[9.91]
Pin
Ferrule, Brass,
Nickel Flash
.113 Max.
[2.87] Dia.
Pin
Socket
.530±.010
[13.46±0.25]
Material
Related Product Data
Contact Body—Brass or phosphor bronze
Retention Spring —Stainless steel
Application Tooling —Pages 29, 30
Technical Documents
114-10004 Application Specification
108-10042 Product Specification
Finish
Socket
See chart.
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size
Range
AWG
mm2
30-28
30-26
0.05-0.09
0.05-0.15
Ins.
Dia.
Range
.015-.030
0.38-0.76
.040-.0601
1.02-1.52
.014-.0301
0.36-0.76
26-24
0.12-0.2
.035-.0551
0.89-1.40
.040-.0801
1.02-2.03
24-20
0.2-0.6
.060-.120 5
1.52-3.05
.080-.1001
2.03-2.54
Strip Form
Contact No.
Pin
Socket
Contact
Finish
Gold/Nickel2
788085-3
788088-2
—
—
Sel. Gold/Nickel3
Bright Tin-Lead
Gold/Nickel2
Sel. Gold/Nickel3
Gold/Nickel2
Sel. Gold/Nickel3
Bright Tin-Lead
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
788085-1
66425-6
66425-7
66425-8
66393-7
66393-8
66106-6
66106-7
66106-8
—
788085-4
—
66429-3
66429-4
—
66406-4
66107-2
66107-3
66107-4
—
Bright Tin-Lead
66102-7
Gold/Nickel2
66102-8
66102-9
2-66102-2
—
66564-6
66564-8
66564-1
66332-5
66332-7
66332-8
—
66098-2S
66098-7
66098-8
66098-9
66098-6
788088-1
66424-6
66424-7
66424-8
66394-7
66394-8
66108-6
66108-7
66108-8
66108-1
66104-7
2-66104-5
66104-8
66104-9
2-66104-3
66104-1
66563-6
66563-8
—
66331-5
66331-7
66331-8
66331-2
66103-3
66103-4
1-66103-2
—
66566-2
66566-4
66566-1
66400-1
66400-3
66400-4
—
788088-3
—
66428-3
66428-4
—
66405-4
66109-2
66109-3
66109-4
66109-1
66105-2
—
66105-3
66105-4
1-66105-3
66105-1
66565-2
66565-4
—
66399-1
66399-3
66399-4
66399-2
66100-7
66099-2
66101-2
66100-8
66100-9
—
66358-6
1-66358-2
1-66358-4
66358-9
1-66358-0
1-66358-3
66358-1
66598-1
66598-7
66598-2
66099-3
66099-4
66099-1
66101-3
66101-4
—
66361-2
66361-7
66360-2
66360-7
66361-3
66361-4
66361-8
—
66360-3
66360-4
66360-8
66360-1
66602-1
66601-1
Sel.
Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
18-16
0.8-1.4
.080-.1001
2.03-2.54
Gold/Nickel2
Sel. Gold/Nickel3
Sel. Gold/Nickel4
Bright Tin-Lead
.080-.1001
2.03-2.54
18-14
Gold/Nickel2
Sel. Gold/Nickel3
0.8-2.0
Sel. Gold/Nickel4
.110-.150 5
2.79-3.81
1Overall
Loose Piece
Contact No.
Pin
Socket
Bright Tin-Lead
Sel.
insulation crimp diameter, including crimp barrel,
must not exceed .125 [3.18].
2.000015 [0.00038] gold in the mating area over .000050
[0.00127] min. nickel.
3.000030 [0.00076] gold in the mating area, with gold flash
on remainder, over .000050 [0.00127] min. nickel.
4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel.
5Contacts can only be used in Metrimate and CPC
Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M,
23-22M), and VDE connectors.
Gold/Nickel3
66359-6
1-66359-1
66359-9
1-66359-0
1-66359-2
—
66597-1
66597-2
6To
66103-2
66602-2
use with the 626 Pneumatic Tool System: remove the
crimping head from the Straight Action Hand Tool (SAHT)
Assembly, order SAHT Adapter Part No. (Call Technical
Support at 800-522-6752), Adapter Holder Part No.
356304-1 (with ratchet) or 189928-1 (without), and Power
Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
SStandard reeling of strip form contacts.
*Commercial PRO-CRIMPER II hand tool for field repair
only. Note: Die Set can be adapted for use with the 626
Pneumatic Tool System.
66601-2
Tooling Part No.
Loose Piece
Strip Form
Hand Tool
Applicators
567867-1***
90716-1
or 567947-1***
or 680602-□***
91515-16
466598-□***
90225-26
466585-3***
91515-16
or
58495-1*
466321-□***
or
466908-2***
91515-16
or
58495-1*
466323-□***
or
466907-2***
91542-16
466383-4***
or 466979-1***
or 567363-□***
91523-16
or
90225-26
466324-□***
or
466942-1***
91505-16 or
91523-16 or
58495-1*
466325-□***
or
466906-1***
91519-16
466326-□***
or
466923-2***
91521-16
466958-1***
or
567364-□***
‡Single contact, free-air test current is not to be construed
as contact rating current. Use only for testing. Refer to
contact current carrying capability information on page 3.
Insertion Tool Part No. 91002-1 (for insulation diameters
.070 [1.78] or less), No. 200893-2 (for insulation diameters
.090 [2.29] max.).
Extraction Tool Part No. 305183.
(Instruction Sheet 408-1216)
***Call Technical Support at 1-800-522-6752 for Automatic
Machine Applicator Part Numbers.
9
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Type III+, Crimp, Snap-In
Revised 1-03
(Continued)
Grounding Pin
(make first - break last)
Contact Size —16
Pin Diameter —.062 [1.57]
Material and Finish
Related Product Data
Contact Body—Copper alloy, plated
tin or gold
Spring—Stainless steel
Application Tooling —Pages 29, 30
Technical Documents —Page 4
[mm2]
AWG
Ins.
Dia.
Range1
Contact
Finish
Strip Form
Loose Piece
0.12-0.2
26-24
.035-.055
0.89-1.4
Tin-Lead
Sel. Gold/Nickel2
164159-3
164159-4
164162-1
164162-2
0.2-0.6
24-20
.045-.070
1.14-1.78
Bright Tin-Lead
18-16
.078-.098
1.98-2.49
Wire Size Range
0.8-1.4
164160-3
164163-1
Gold/Nickel2
164160-4
164163-2
Tin-Lead
164161-3
164164-1
Sel. Gold/Nickel2
164161-4
164164-2
Sel.
Strip Form
Applicator
Part No.
Loose Piece
Hand Tool
Part No.
—
91515-13 or
58495-1*
466323-□***
or
466907-2***
466741-□***
or
680114-3***
91515-13 or
91505-13 or
58495-1*
91523-13 or
91505-13 or
58495-1*
Grounding Pin Part No.
1Overall
insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.
3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call
Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
2Gold
Type III+, Solder Versions
Spring, Stainless Steel
Solder-Type
(with Preformed Wire
Barrel/Insulation Support)
3.90 Min.
[9.91]
1.085 Max.
[27.56]
.0625+.0010
–.0020
Dia.
1.588+.0254
[.0625
–.0508 ]
[1.588
]
Pin Body, Brass
Pin
Localized Plate Area
.200
[5.08]
Min.
Pin
.825 Max.
[20.96]
Socket
Material
Contact Body and Tab —Brass
Retention Spring —Stainless steel
Finish
See chart on Page 11.
.530±.010
[13.46±0.25]
Socket
10
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Type III+, Solder Versions
(Continued)
Spring, Stainless Steel
Solder Tab
.390 Min.
[9.91]
Pin
.0625+.0010
–.0020
.794±.010
[20.17±0.25]
.0625+.0254
[1.588
–.0508 ]
[1.588
]
Pin Body, Brass
.020
[0.51]
.200
[5.08]
Min.
Localized Plate Area
1.112 Max.
[28.24]
.365 Max.
[9.27]
Pin
Socket
Spring
Stainless Steel
Ferrule, Brass,
Nickel Flash
.058
[1.47]
.120
[3.05]
.105
[2.67]
Body
Brass
Solder Post
Brass
.865
[21.97]
.365 Max.
[9.27]
Material
Contact Body and Tab —Brass
Retention Spring —Stainless steel
.530±.010
[13.46±0.25]
Finish
See chart.
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size
Range
[mm2]
0.12-0.6
0.8-1.4
AWG
26-20
18-16
Solder
Tab
Contact
Finish
Gold/Nickel1
Gold/Nickel1
Duplex2
Bright Tin-Lead3
Loose Piece
Contact No.
Pin
266182-1
266180-1
202236-1
202236-2
Socket
266183-1
266181-1
202237-1
202237-2
1.000030
[0.00076] gold in mating area over .000050 [0.00127] nickel.
plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead
on solder tab.
3Bright tin-lead on entire contact.
Note: These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 3.
Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)
2Duplex
11
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Type III+, Posted
(Replacement Contacts,
See Note Below)
.062
[1.58]
Dia.
Ref.
.100
[2.54]
Pin
Point of Gold Plating Thk.
Measurement
.025
[0.64]
Pin
Spring
Stainless Steel
Socket
.025±.001
[0.64±0.03]
Post
Brass
Body
Brass
Material
Contact Body and Post —Brass
Retention Spring —Stainless steel
.525
[13.34]
Finish
See chart.
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Termination
Method
Post
Configuration
TERMI-POINT
Clip
3 Termination High Post
Pin
Socket
66460-9
66461-9
66460-6
66461-6
66460-3
66461-3
66471-9
66473-9
66471-3
66473-3
Loose Piece Contact No.
2 Termination High Post
Pin
Socket
66460-8
66461-8
—
66461-5
66460-2
66461-2
—
—
—
—
1 Termination High Post
Pin
Socket
66460-7
66461-7
66460-4
66461-4
66460-1
66461-1
66471-7
66473-7
66471-1
66473-1
.045 x .045
1.14 x 1.14
Sel. Gold/Nickel1
Gold/Nickel2
Bright Tin-Lead
Sel. Gold/Nickel1
Bright Tin-Lead
.031 x .062
0.79 x 1.57
Sel. Gold/Nickel1
66470-9
—
—
—
66470-7
—
.031 x .062
0.79 x 1.57
Sel. Gold/Nickel1
66468-9
66459-9
—
—
—
—
.025 x .025
0.64 x 0.64
Wrap-Type
Contact
Finish
1Gold
flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled
on socket O.D.
[0.00076] gold over .000050 [0.00127] nickel on contact body. Gold thickness controlled on socket O.D.
Posts plated tin-lead over copper.
Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)
Insertion Tool Part No. 200893-2
Note: These contacts are used as replacement contacts for all posted connectors.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability
information on page 3.
2.000030
12
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Type II, Screw Machined,
Crimp, Snap-In
1.087±.010
[27.61±0.25]
Material
Contact Body—Brass
Retention Spring —Stainless steel
.472±.005
[11.99±0.13]
Finish
Contact Body—000030 [0.00076]
gold over .000050 [0.00127]
nickel. Gold thickness controlled
on socket O.D.
Pin
.107
[2.72] Max. Dia.
.062±.001 Dia.
[1.57±0.03]
Pin Body
Spring
Pin
Related Product Data
Application Tooling —Pages 29, 30
.795±.010
[20.19±0.25]
Spring
Technical Documents
108-10039 Product Specification
114-10026 Application Specification
Socket
Socket Body
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size
Range
AWG
mm2
28-24 0.08-0.20
24-20
0.2-0.6
18
(Two)
0.9-0.9
(Two)
18-16
14
0.8-1.4
2
Ins.
Dia.
Range1
.035-.055
0.89-1.40
.048-.065
1.22-1.65
.095-.110
2.41-2.79
.040-.062
1.02-1.57
.055-.088
1.40-2.16
No. Ins.
Support
.080-.105
2.03-2.67
No Ins.
Support
No Ins.
Support
Tape Mounted
Contact No.2
Pin
Socket
Loose Piece
Contact No.
Pin
Socket
Contact
Color
Code
201611-4
—
201611-14
201613-15
Red/Red
—
—
201334-14
201332-15
Red/Red
—
—
202410-14
202411-15
Green
201578-4
—
201578-14
201580-15
Yellow/Red
Tooling Part No.
Tape Mounted
Loose Piece
Dies for
Die Set for
Hand
AMP-TAPETRONIC 626 Pneumatic
Tool
Machine 69875
Tool System
90230-17
90249-2
—
90249-2
90230-17
201330-6
201328-9
201330-14
201328-15
Yellow/Red
—
—
202725-14
202726-14
Blue
—
—
202507-14
202508-15
—
—
—
200336-6
200333-8
200336-14
200333-14
Blue/Blue
90250-1
90231-27
—
91538-1*
or 601967-1*
601967-1*
91538-1*
or 58541-1*
or 601967-1*
—
90231-27
—
5,6
,6 204219-1
—
Blue/Blue
—
—
3212618-23
201568-3
201570-14
201568-15
Violet/Blue
90250-1
90231-27
201570-2
—
†,6,3212618-13,6,†
—
Violet/Blue
90250-1
—
91539-1*
or 601967-1*
90136-1*
or 601967-1*
91539-1*
58541-1*
or 601967-1*
91539-158541-1*
or 601967-1*
1Overall
insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].
AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).
3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.
4Use turret TH502 (1-601967-6) with hand tool 601967-1.
5Use turret TH501 (1-601967-5) with hand tool 601967-1.
6Pin length is .630±.005 [16.002±.127] on these two pins.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit
Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
†Does not use Hand Tool 45098 or 601967-1.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3.
Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less).
Extraction Tool Part No. 305183.
2For
13
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Size 20 DF, Crimp, Snap-In
With Insulation Support
Contact Size —20
Pin Diameter —.040 [1.02]
*Test Current —7.5 ampere
(Single contact, free-air test current; not
to be construed as contact rating current.
Use only for testing.)
.085 Dia. Max.
[2.16]
.390
[9.91]
.575
[14.61]
[.0400±.0015 Dia.
[1.02±0.034]
Pin
.150
[3.81]
Localized Gold Plate Area
Pin
Socket
.370
[9.34]
Material
.555
[14.1]
Pin Body—Brass
Socket—Phosphor bronze
.085 Dia. Max.
[2.16]
Contact Finish
A—Select gold flash over nickel
on entire contact, with additional
.000030 [0.00076] gold on
mating end
B—Duplex plated .000030
[0.00076] gold on mating end, tinlead on termination end, with entire
contact nickel underplated
C—Gold flash over nickel on entire
contact
D—Duplex plated gold flash on
mating end, tin-lead on termination
end, with entire contact nickel
underplated
*Note: Total current capacity of each
contact in any given connector is dependent on the heat rise resulting from the
combination of electrical loads of all
contacts in the connector arrangement
and the maximum ambient temperature
in which the connector will be operating.
See page 3.
Insertion/Extraction Tool Part No.
91285-1
Instruction Sheet—408-9404
This tool includes interchangeable tips
to Insert/Extract:
Size 22, 28-22 AWG [0.08-0.03mm2]
Crimp Contacts
Size 20, 28-20 AWG [0.08-0.6mm2]
Crimp and Solder Cup Contacts
Size 20, Posted Contacts
14
.055 Min.
[1.40]
Localized Gold Plate Area
Socket
Wire
Size
Range
28-24
AWG
[0.08-0.2
mm2]
Ins. Contact
Dia. Finish
Max.
Code
.040
1.02
.060
1.52
26-22
AWG
[0.12-0.4
mm2]
.050
1.27
24-20
AWG
[0.2-0.6
mm2]
.060
1.52
A
B
C
D
A
B
D
A
B
C
D
A
B
C
D
Contact Part Nos.
Pin
Tooling
Socket
Strip Form
Loose Piece
Strip Form
Loose Piece
66507-3
3-66507-0
66507-4
3-66507-1
66682-2
66682-9
66682-6
745254-2
1-745254-4
745254-3
1-745254-1
66506-3
2-66506-4
66506-4
2-66506-5
66507-9
5-66507-7
1-66507-0
5-66507-9
66682-4
—
—
745254-6
1-745254-6
745254-7
1-745254-3
66506-9
5-66506-7
1-66506-0
5-66506-9
66505-3
6-66505-0
66505-4
5-66505-7
66683-2
1-66683-0
66683-7
745253-2
1-745253-4
745253-3
1-745253-1
66504-3
5-66504-9
66504-4
5-66504-6
66505-9
—
1-66505-0
5-66505-9
66683-4
—
—
745253-6
1-745253-6
745253-7
—
66504-9
6-66504-0
1-66504-0
5-66504-7
Strip Form
Applicator††
Hand
Tool
Color
Code
(Loose
Piece)
466423-□††
Blue
or 466901-1†† 91503-1† Dot
or 1016015-1††
466758-2††
Black
or 466963-1†† 91549-1† Dot
or 567804-1††
466968-1††
Yellow
or 567036-□†† 91525-1† Dot
or 567849-1††
466422-□††
or 466900-1†† 91503-1†
or 567801-1††
or 1016002-1††
Red
Dot
†To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)
Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1
(with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,
contact Technical Support: 1-800-522-6752.
Note: Commercial PRO-CRIMPER II Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2mm2]
(Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.
Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Size 20 DF, Crimp, Snap-In
Without Insulation Support
(Continued)
.085 Dia. Max.
[2.16]
.390
[9.91]
Pin
.550
[14.0]
.0400 ±.0015Dia.
[1.02±0.034]
Socket
.150
[3.81]
Localized Gold Plate Area
Pin
.100
[2.54]
Point of
Measurement
.530
[13.46]
.085 Dia. Max.
[2.16]
Socket
Wire
Size
Range
Ins. Dia.
Max.
28-24
AWG
[0.08-0.2
mm2]
.068
1.73
24-20
AWG
[0.2-0.6
mm2]
.068
1.73
22-18
AWG
[0.4-0.8
mm2]
.068
1.73
Contact
Finish
Code
A
Contact Part Nos.
Pin
Socket
Strip Form
Loose Piece
205310-2
—
Strip Form
205311-3
Loose Piece
—
—
205311-4
—
A
205202-2
—
205201-3
205201-5
C
205202-6
205202-7
A
745229-2
745229-4
B
1-745229-1
C
745229-5
D
—
—
745229-7
—
††
91548-1
Blue
Dot
††
91548-1
Red
Dot
††
91513-1
Green
Dot
205201-7
745230-2
745230-4
1-745230-1
1-745230-3
745230-5
745230-7
745230-8
Color
Code
(Loose
Piece)
—
C
205201-6
Tooling
Strip Form Hand
Applicator
Tool
—
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,
contact Technical Support: 1-800-522-6752.
Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the
insertion/extraction tool.
15
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Signal Contacts
Revised 1-03
(Continued)
Size 20 DF, Solder, Snap-In
.085 Dia. Max.
[2.16]
Contact Size —20
*Test Current —7.5 ampere
(Single contact, free-air test current; not
to be construed as contact rating current.
Use only for testing.)
.133
[3.38]
Max.
.390
[9.91]
.580
[14.73]
.0400±.0015 Dia.
[1.02±0.034]
Pin
.150
[3.81]
Localized Gold Plate Area
Pin
Socket
.560 Ref.
[14.22]
.070 Dia. Max.
[1.78]
.085 Dia. Max.
[2.16]
Material
Pin—Brass
Socket—Phosphor bronze
Contact Finish
Gold flash over nickel on entire contact,
with additional .000030 [0.00076] gold
on mating end
Note: Total current capacity of each
contact in a given connector is
dependent on the heat rise resulting
from the combination of electrical
loads of all contacts in the connector
arrangement and the maximum
ambient temperature in which the
connector will be operating. See
page 3.
Contacts to be soldered to wire
before being inserted into housing.
18 AWG [0.8-0.9 mm2] Max. Wire
Socket
Strip Form
Contact No.
Pin
Socket
66570-2
66569-2
Loose Piece
Contact No.
Pin
Socket
66570-3
66569-3
16
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Power Contacts
Type I, Crimp, Snap-In
.953
[24.21]
Ref.
.150 Dia.
[3.81]
.663 Max.
[16.84]
.449
[11.40]
Pin
.094±.001 Dia.
[2.39±.025]
.222 Dia. Max.
[5.64]
Pin
.150 Dia.
[3.81]
.560 Max.
[14.25]
Socket
Accommodates
.094±.001
[2.39±.025]
Dia. Pin
.222 Dia. Max.
[5.64]
.843 Ref.
[21.41]
Socket
Material
Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡
Contact Body—Bronze
Retention Spring —Beryllium copper
Finish
Contact Body—.000030 [0.00076]
gold over .000050 [0.00127] nickel.
Gold thickness controlled on socket O.D.
Retention Spring —Nickel plated
Related Product Data
Application Tooling —Pages 29, 30
Technical Documents
108-10108 Product Specification
114-10037 Application Specification
Wire Size
Range
AWG
[mm2]
18-16
14-12
0.8-1.4
2-3
Loose Piece
Contact No.
Pin
Socket
202421-1
202422-1
202418-1
202417-1
Tooling Part No.
Dies for
Hand
Pneumatic
Tool
Tool*
90122
90121
90122
90121
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power
Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter
Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet)
or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more
information on the 626 Pneumatic Tool System.
‡Single contact, free-air test current; not to be construed as contact rating
current. Use only for testing. Refer to contact current carrying capability
information, page 3.
Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216)
17
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Power Contacts—High Current Upgrade
(Continued)
Standard
Type II Socket
Type II and Type III+,
Size 16
The features of the High Current Size 16
contact have been designed to fit into the
existing AMP Multimate Connectors such
as CPC (Circular Plastic Connector),
CMC (Circular Metal Connector),
G Series, M Series, Econoseal Metrimate
Square Grid and Drawer Connector housings. An initial T-Rise test in free air has
shown a 23 amp capability with a 30°C
T-Rise. The contact may be crimped onto
14 AWG wire with a Tyco Electronics
hand tool P/N 601967-1. Use turret
TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket.
Standard
Type III+ Socket
Standard
Type II Pin
Wire Size
AWG
14
18-16
High Current Size 16
Socket Part No.
Loose Piece Tape
193846-1 193846-2
796966-1 796966-2
Standard
Type III+ Pin
Wire Size
AWG
High Current
Size 16 Pin
(Board Mount)
Part No. 194264-1
Material
Pin Body — Leaded Brass;
Copper Alloy (Board Mount)
Socket Body — Copper Alloy
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
14
18-16
High Current Size 16
Pin Part No.
Loose Piece Tape
193844-1 193844-2
796964-1 796964-2
4 Pos. CPC Posted Square Flange Receptacle
Part No. 796764-1
Mates with CPC Plug (Part No. 206060-1) with either
Type II or High Current Socket contact
Finish
Body — Silver
Louvertac Band — Gold
Extraction Tool Part No. 305183
Current-Carrying Capacity. The
graph shows current-carrying capacity
versus temperature rise for a fully energized 6 position Metrimate Square Grid
plug P/N 207152-1 and receptacle P/N
207153-1. These initial representative
amperage ratings were conducted with
14 AWG wires that were 2 feet long.
■
Current Rating for
30°C Temperature Rise
100% Energized
6 Circuit Metrimate
Connector (Wire-to-Wire)
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Plug (for Sockets)
Receptacle (for Pins)
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on Metrimate connectors is available in Catalog 82045.
6. Additional information on Econoseal connectors is available in Catalog 82057.
7. Additional information on LGH connectors is available in Catalog 82024.
18
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Power Contacts—High Current Upgrade
(Continued)
Standard Size 20 Socket
Size 20, Posted
The High Current Size 20 contact
has been designed to fit into the
Series 109 AMPLIMITE Connectors
per MIL-C-24308.
High Current
Size 20 Pin
Standard Size 20 Pin
Material
High Current
Size 20 Socket
Louvertac Band
Body — Copper alloy
Louvertac Band — Beryllium copper
Finish
Body — Gold
Louvertac Band — Gold
Current-Carrying Capacity. The High
Current Size 20 contact with a 20 gage
wire attached to the .030 diameter solder
tail acquired an initial 30° T-Rise of
11.85 amps in free air.
Pin Part No. 194081-1
Socket Part No. 194083-1
The contacts can be sold loose piece or
installed into any of the MIL Standard
connectors.
Plug
Assy.
Pin and Socket
Insertion/Extraction Tool
Part Number 91067-2 or
MIL number M81969/1-02
Receptacle
Assy.
Insertion tip, for replacement
Part Number 126195-3
Extraction tip, for replacement
Part Number 126195-4
Typical Fully Loaded 37 Position
Plug and Receptacle
Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact.
2. Additional information on connectors is available in Catalog No. 82069.
19
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Power Contacts
Revised 1-03
(Continued)
.125 POWERBAND Contacts
Pin Diameter —.125 [3.175]
Test Current—50 Amperes‡
3.18
[.125]
Dia.
5.23
Dia.
[.206]
Material and Finish
Serrations
Contact — Copper
Spring — Beryllium copper
Plating Code
A. 0.00508 [.000200] min. silver on
contact area, 0.00127 [.000050] min. on
remainder, all over 0.00127 [.000050]
min. nickel underplate
B. 0.00076 [.000030] min. gold on
contact area, gold flash on remainder, all
over 0.00127 [.000050] min. nickel
underplate
Contact
Strip
Extended
12.32
[.485]
5.23
[.206]
Dia.
Standard
10.16
[.400]
Related Product Data
Application Tooling —Pages 29, 30
Technical Document —Page 4
.125 POWERBAND Socket Contact
.125 POWERBAND Pin Contact
Extraction Tool
Part No. 318813-1
(Instruction Sheet 408-4374)
Contact Part No.
Wire Size
AWG/mm 2
14-12
2-3
10-8
5-8
Contact
Finish
A
B
A
B
A
B
A
B
Pin
Length
Standard
Standard
Extended1
Extended1
Standard
Standard
Extended1
Extended1
Strip
Loose Piece
Pin
Socket
Pin
Socket
213845-1
213845-2
213845-5
213845-6
213841-1
213841-2
213841-5
213841-6
213847-1
213847-2
—
—
213843-1
213843-2
—
—
213845-3
213845-4
213845-7
213845-8
213841-3
213841-4
213841-7
213841-8
213847-3
213847-4
—
—
213843-3
213843-4
—
—
Tooling Part No.
Heavy Duty Miniature (HDM)
Die Sets for
Applicators (for AMP-O-LECTRIC Hand Tool 69710-1
Model G Machine,
or 626 Pneumatic Tool
Base Part No. 354500)
System*
680195-3
356612-1
680197-3
356611-2 (10 AWG)
356611-1 (8 AWG)
1For
use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.
‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information, page 3.
Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are not intermateable.
*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter
holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.
.125 POWERBAND Metrimate Drawer Connectors
No. of
Pos.
8
Housing Part No.
Plug
Receptacle
213886-1**
213500-3**
Color: blue
**For use with .125 POWERBAND contacts (Extended Pin Length),
listed above.
20
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Power Contacts
Revised 1-03
(Continued)
Standard, Size 8,
4/8 Indent Crimp
.910
[23.11]
.206 Dia.
[5.23]
Pin
Pin
.890
[22.61]
.206 Dia.
[5.23]
Socket
Socket
Note: Standard Size 8, High
Current Upgrade Size 8 and
.125 POWERBAND contacts
are not intermateable.
Material
Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡
Contact Body—Copper alloy
Retention Clip —Phosphor bronze
Wire Range
AWG
[mm2]
Finish
18-16
0.8-1.4
213567-1
212014-1
Contact Body—.000050 [0.00127]
gold over .000050 [0.00127] nickel
Retention Spring —Nickel plated
14-12
2-3
213662-1
212008-1
10
5
213740-1
213737-1
8
8
213552-2
213750-1
Related Product Data
Technical Documents
108-10045 Product Specification
114-10014 Application Specification
Contacts
Pin
Socket
Crimping Tools
Tool No.
Positioner
SP867
608668-1 (P)
(S) 608668-2
608651-1 (P)SP867
(S) 608651-2
608651-3
608651-1 (P)
(S) 608651-2
608651-3
608651-1 (P)
(S) 608651-2
‡Single contact, free-air test current; not to be construed as contact rating
current. Use only for testing. Refer to contact current carrying capability
information, page 3.
21
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Power Contacts—High Current Upgrade
Metrimate Drawer
Connector, Size 8
(Continued)
Receptacle
Standard
Size 8 Pin
The Louvertac bands have the versatility
of being designed into contact dimensions used in existing Tyco Electronics
connectors.
Metrimate High Current contacts
have been designed to fit into the existing Drawer Connector housings. A fully
energized 8 position connector with
8 gage wires can handle 30 amps per
line with a 30°C T-rise on either the
cable-to-cable or cable-to-board.
Standard
Size 8 Socket
Plug
High Current
Size 8 Pin
Cable-to-Cable
Material
Contact Body — Copper Alloys
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish — Gold
High Current
Size 8 Socket
Product Specification
108-1449 Metrimate Pin and Socket
with Louvertac High Current Contact
Connector Voltage Rating —
600 VAC
■
■
High Current Contacts
Wire Size
AWG
8
10
12-14
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Contact Part Numbers
Pin
Socket
193457-1
193458-1
193642-1
193643-1
193534-1
193535-1
Crimp Tools
Daniels†
Hand Tool #M310 or AMP P/N 356114-1
Positioner #TP944 or AMP P/N 356336-1
Extraction Tool Part No. 318813-1 or 305183-6
† Daniels
Manufacturing Corp., Orlando, FL
Certified by Canadian
Standards
Association,
File No. LR7189A
.12 Diameter
Solder Tail Pins
Part No. 193814-1
Cable-to-Board
Material
Contact Body — Copper Alloys
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish — Gold
A typical application would have solder
tail pins mounted into the receptacle and
crimp sockets mounted into the plug.
■
■
Drawer Connector Housings
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Certified by Canadian
Standards
Association,
File No. LR7189A
Housing Part Numbers
Size
Configuration
Plug
Receptacle
8 Positions
213499-1
213500-1
213426-1
213427-1
(8 Size 8 Cavities)
15 Positions
(3 Size 8 Cavities & 12 Size 16 Cavities)
Extraction Tool Part No. 318813-1
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on connectors is available in Catalog 82045.
22
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Power Contacts
Revised 1-03
(Continued)
Type XII, Precision Formed,
Crimp, Snap-In
.615
[15.62]
Material
.230 Max.
[5.84]
Copper
Finish
.978 Ref.
[24.84]
A—Tin-lead
B—.000030 [0.00076] selective gold
over .000030 [0.00076] nickel
C—.000100 [0.00254] silver plated
contacts with lubricant added
.230 Max.
[5.84]
Male
.027 Ref.
[0.686]
.287±.006
[7.29±0.152]
Test Current Rating
Silver or Gold —35 amperes ‡
Tin Lead —15 amperes ‡
Male
.637
[16.18]
‡Single contact, free-air test current;
not to be construed as contact
rating current. Use only for testing.
Refer to contact current carrying
capability information, page 3.
.085
[2.16]
Related Product Data
Application Tooling —Pages 29, 30
Technical Documents —Page 4
.200 Min.
[5.08]
.185
[4.7]
.230 Max.
[5.84]
.287
[7.29]
1.500 Ref.
[38.1]
.027
[0.686]
Ref.
.230 Max.
[5.84]
Female
.015 Cutoff
[0.38]
(Loose Piece Only)
1.267 Ref.
[32.18]
Female
Extraction Tool Part No. 91019-3
Wire Size
Range1
AWG
Ins.
Dia.
Range
Contact
Finish
mm2
A
16 1.25-1.4
and
and
14-12
2-3
.135-.160
3.43-4.06
B
5C5
A
10
5-6
.190-.220
4.83-5.59
B
5C5
Strip Form Contact Part Nos.
Heavy Duty
Standard***
Miniature***
Male
Female
Male
Female
66255-1
2 66256-12
66255-2
2 66256-22
66255-7
2 66256-62
66253-1
2 66254-12
66253-2
2 66254-22
66253-4
2 66254-42
66740-7
—
66740-5
—
66740-1
—
66741-7
—
66741-5
—
66741-1
—
66255-5
2 66256-52
66255-6
2 66256-42
66255-8
2 66256-72
66253-5
—
66253-6
—
66253-8
—
1-66740-2
—
1-66740-1
—
1-66740-9
—
1-66741-2
—
1-66741-1
—
1-66741-9
—
Loose Piece
Contact
Part Nos.
Male
Female
66261-1
2 66262-12
66261-2
2 66262-22
66261-4
2 66262-42
66259-1
2 66260-12
66259-2
2 66260-22
66259-4
2 66260-42
66740-8
—
66740-6
—
66740-2
—
66741-8
—
66741-6
—
66741-2
—
Tooling
Die Set for
Heavy Duty Hand
Tool 69710-1
Miniature
or
626
Pneumatic
Applicator
Tool System
567455-□***
90145-23,7
and
90145-14,7
567021-□***
90140-17
1Wire
strip length—.281 [7.14].
contact.
insert PartNo. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire.
4Die insert PartNo. 90145-1 is for crimping 14-12 AWG [2-3 mm2 ] wire.
5Recommended for high current/vibration applications where fretting corrosion is a problem.
7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit
Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).
Extraction Tool Part No. 91019-3
***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.
2Ground
3Die
23
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Power Contacts—High Current Upgrade
Type XII, Screw Machined
The features of the High Current Type XII
contact have been designed to fit into
the existing AMP Multimate Connectors
such as CPC (Circular Plastic
Connector), CMC (Circular Metal
Connector), G Series, and M Series
housings. An initial T-Rise test in free
air has shown a 60 amp capability with
a 30°C T-Rise with 8 gage wires. The
contact may be crimped onto 8 AWG
wire with a Daniels Hand Tool M310 or
AMP P/N 356114-1 and Positioner
TP1068S or AMP P/N 356119-1.
(Continued)
Standard
Type XII Socket
High Current
Type XII Socket
Part No. 193990-2
Standard
Type XII Pin
High Current
Type XII Pin
Part No. 193991-4
Type XII Ground Pin
Part No. 193991-3*
* Not recommended for
CPC connectors.
Cable-to-Cable
Current Rating for 30°C Temperature Rise 100% Energized
Material
3 Circuit Connector (Wire-to-Wire)
Body — Copper Alloy
Louvertac Band — Beryllium Copper
Retention Spring — Stainless Steel
Finish
Body — Silver
Louvertac Band — Gold
53 A
Extraction Tool Part No. 224155-1
Current-Carrying Capacity. The graph
shows current-carrying capacity versus
temperature rise for a fully energized
3 position CPC plug P/N 206037-2 and
receptacle P/N 206036-2. These initial
representative amperage ratings were
conducted with 8 AWG wires that were
3 feet long.
■
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Plug
(For Sockets)
Square Flange Receptacle
(For Pins)
Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.
2. Additional information on CPC and CMC connectors is available in Catalog 82021.
3. Additional information on G Series connectors is available in Catalog 82046.
4. Additional information on M Series connectors is available in Catalog 82003.
5. Additional information on LGH connectors is available in Catalog 82024.
24
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Coaxial Contacts
Subminiature, Crimp,
Snap-In, Size 16
1.010 Ref.
[25.65]
Pin
.650 Ref.
[16.51]
Socket
Pin
0.107+.005
–.000
A±.003
±.076
Dia.
.250
[6.35]
[2.718+.127
–.000 ]
Dia.
Ferrule
.120
Part No. 225088-1— A [3.05] Dia.
.111±.003 Dia.
[2.82±.076 ]
.123 Dia.
Part No. 225088-3— A [3.12]
Socket
.250±.008
[6.35±.203 ]
0.112±.005
[2.845±.127]
Dia.
Ferrule
Part No. 1-332056-0
.084
.086
[2.134]
[2.184]
Dia.
.235
[5.969] Max.
Ferrule
Part No. 1-332057-0
Selection Chart for Coaxial Cable
Cable Size
(RG/U)
Material
Outer Shell —Brass per MIL-C-50
Center Conductor —Beryllium copper
per QQ-C-533 (Pin); Brass per
QQ-B-626 (Socket)
Inner Dielectric —Polypropylene
Retention Spring —Stainless steel per
QQ-S-766
Ferrule —Copper per QQ-C-576 or
ASTM-B-152 (1-332056-0)
178, 196
196
(Double Braid)
174, 188, 316
Finish
Outer Shell, Center Conductor —
See charts
Ferrule —Tin-lead per
MIL-T-10727
174
(Double Braid)
179, 187
187
(Double Braid)
161
Contact
Finish
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Gold/Nickel
Gold/Copper1
Gold/Nickel
Gold/Copper2
Loose Piece
Contact No.
Pin
Socket
226537-2
51565-2
—
51565-5
226537-2
51565-2
—
51565-5
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
226537-1
51565-1
226537-4
51565-4
Ferrule
Part No.
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
1-332057-0
69690-2
69656-2
1-225088-1
—
69656-9
1-332056-0
69690-2
1-225088-3
—
1-332056-0
69690-1
1-225088-1
—
69656-8
1-332056-0
—
69656-5
91911-3**
69656-7
91911-4**
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool
System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Extraction Tool Part No. 305183
25
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Coaxial Contacts
Subminiature, Crimp,
Snap-In, Size 16
Revised 1-03
(Continued)
Selection Chart for Twisted Pair and Shielded Wire
(Continued)
Wire Size
AWG
Contact
Finish
[mm2]
Loose Piece
Contact No.
Ferrule
Part No.
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
Pin
Socket
30
0.05
(Twisted Pair, Solid)
Gold/Nickel
Gold/Copper1
226537-3
51565-3
1-332057-0
69690-2
69656-2
28 0.08-0.09
(Twisted Pair, Solid)
Gold/Nickel
Gold/Copper1
226537-3
51565-3
1-332057-0
69690
91911-3**
28 0.08-0.09
(Twisted Pair,
Stranded 7 Str.,
.0050 [0.13] Dia.)
Gold/Nickel
Gold/Copper1
226537-3
51565-3
1-332057-0
69690-1
or
69690-2
91911-4**
or
69656-2
26 0.12-0.15
(Twisted Pair, Solid
or Stranded 7 Str.
.0063 [0.16] Dia.)
Gold/Nickel1
Gold/Copper
226537-3
51565-3
1-332057-0
69690
91911-3**
226537-1
51565-1
1-332057-0
69690-3
69656-3
226537-4
51565-4
Gold/Nickel
26 0.12-0.15
Gold/Copper1
(Shielded, .075 [1.91]
Gold/Nickel
Max. O.D.)
Gold/Copper2
1.000030
[0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]
gold over .000100 [0.00254] copper—pin center conductor.
[0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]
gold over .000100 [0.00254] copper—pin center conductor.
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units
require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or
Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool
System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Note: A ferrule is required for each pin and socket.
Extraction Tool Part No. 305183
2.000050
26
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Coaxial Contacts
Revised 1-03
(Continued)
Miniature, Crimp, Snap-In,
Size 12
.865
[21.97] Ref.
.005 Max.
[0.127]
.199
.171±.005 Dia. [5.05] Dia.
[4.35±0.127]
.231 Ref. Dia.
[5.87]
Pin
1.118 Ref.
[28.4]
Pin
.040±.002
[1.02±0.05]
Socket
.226 Ref. Dia.
[5.75]
Over Sleeve
.199 Dia.
[5.05]
Dust Cap
Ferrule
Retention Spring
Part No. 201142-1
Socket
Material
.425 Ref.
[10.80]
Outer Shell —Brass per MIL-C-50
Center Conductor —Brass per
QQ-B-626
Inner Dielectric —Polymethylpentene
Retention Spring —Beryllium copper
per QQ-C-533
Ferrule —Copper per QQ-C-576
Ferrule
Finish
Outer Shell, Center Conductor —
See charts on next page
Retention Spring —Nickel per
QQ-N-290
Ferrule —Tin-lead per MIL-T-10727
Extraction Tool Part No. 305183-8
27
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Coaxial Contacts
Miniature, Crimp, Snap-In,
Size 12
Revised 1-03
(Continued)
Selection Chart for Coaxial Cable
(Continued)
Loose Piece
Contact No.
Pin
Socket
Cable Size
(RG/U)
Contact
Finish
55, 55A, 55B
141, 142, 223
188 Double Braid
316 Double Braid
Gold/Nickel1
Gold/Copper2
Gold/Nickel1
Gold/Copper2
Gold/Nickel1
Gold/Copper2
Gold/Nickel1
Gold/Copper2
Gold/Nickel1
Gold/Nickel1
Gold/Copper2
Gold/Nickel1
Gold/Nickel1
Gold/Copper2
Special .125, .100,
.066, .012DB
Gold/Nickel1
58, 58A, 58B, 58C
174, 179A, 187,
21-598
180, 180A, 195,
21-597
178, 178A, 196
188
122
Ferrule
Part No.
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
201145-4
201146-4
330478
—
201146-9
201145-4
201146-4
328663
—
201146-9
201143-1
201144-1
328666
—
201144-6
201145-2
201146-2
328664
1-201145-0 1-201146-0
201511-1
201512-1
328667
201143-5
201144-5
328666
201143-7
201144-7
201145-1
—
328664
201143-5
201144-5
3-221848-3
201143-7
201144-7
201143-1
201144-1 3-221848-3
69315-4
69248-4
69220-2
45740-2
69227-2
91912-3**
69222-2
45639-2
69373-2
69186-2
69227-2
91912-3**
69222-2
45639-2
—
58290-1
—
58290-1
Selection Chart for Twisted Pair
Wire Size
AWG
[mm2]
Max.
Ins. Dia.
(Two Wires
Combined)
28-26 0.08-0.15
(Solid)
24-22 0.2-0.4
(Stranded)
24-22 0.2-0.4
(Solid or Stranded)
.080
2.03
.115
2.92
.160
4.06
Loose Piece
Contact No.
Contact
Finish
Pin
Gold/Nickel1
Socket
Tooling Part No.
Ferrule
Die Inserts for
Part No. Hand Tool 69710-1 Hand
or Pneumatic Tool* Tool
201511-1
201512-1 328667
69373-2
69186-2
Gold/Nickel1 201143-5
Gold/Copper2 201143-7
201144-5
328666
201144-7
69672-2
91912-3**
Gold/Nickel1
250080-1 329029
69222-2
45639-2
250079-1
Selection Chart for Shielded Wire
Contact
Finish
Shielded Wire
AWG
No.
22 NAS-702, Class A
22 MIL-C-7078A, Type II
22
NAS-702, Class B
Gold/Nickel1
Gold/Nickel1
Gold/Copper2
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
Loose Piece
Contact No.
Pin
Socket
Ferrule
Part No.
—
201144-3
328666
69227-2
91912-3**
201145-4 201146-4
—
201146-9
328663
69220-2
45740-2
Selection Chart for Various Manufacturers’ Cables
Cable Size
AWG/Type
[mm2]
Brand Rex
T209A
29 AWG
Brand Rex
T5788A
26 AWG
Raychem
0030D1314
Army Ord.
11207177
32-26 AWG
Dielectric
Cable
O.D. (Max.) O.D. Range
Braid
Contact
Finish
0.08
.076
1.93
.112-.122
2.84-3.10
Single
Gold/Nickel1
0.12-0.15
.106
2.69
.160
4.06
Single
Gold/Nickel1
Gold/Copper2
0.03-0.15
.129
3.28
.122-.137
3.10-3.48
Single
Gold/Nickel1
Tooling Part No.
Die Inserts for
Hand
Hand Tool 69710-1
Tool
or Pneumatic Tool*
Loose Piece
Contact No.
Pin
Socket
Ferrule
Part No.
1-—
1-201146-6
330587
—
69360-2
1-201145-2 1-201146-2
1-201145-0 1-201146-0
328664
69222-2
45639-2
330587
—
69360-2
1-—
1-201146-6
1.000030
[0.00076] gold over .000030 [0.00076] nickel.
[0.00254] gold over .000100 [0.00254] copper.
*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter
Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more
information on the 626 Pneumatic Tool System.
**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.
Note: A ferrule and retention spring (201142-2) are required for each pin and socket.
2.000100
28
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Application Tooling
AMPOMATOR CLS IV+
Lead-Making Machine
Crimp Quality Monitor (CQM)
This unique system provides 100% on-the-fly crimp
inspection. It measures the
crimp height of each termination, and evaluates the
quality of each crimp. If a
crimp is questionable, the
monitor alerts the operator
with both visual and audible
alarms. It also provides
ports for printing and networking. When used with
AMP-O-LECTRIC Model “G”
Termination Machines, the
monitor is mounted to the
machine. When used with
AMPOMATOR CLS IV LeadMaking Machines, it is integrated into the machine’s
operating system.
For complete information,
request Catalog 82275.
AMP-O-MATIC StripperCrimper Machine
Semiautomatic bench
crimping machines that also
strip the wire, and are therefore used for terminating
jacketed cable. Feature
manual precision adjustment of crimp height, keyed
strip blades for faster, more
accurate setups, and an
efficient scrap removal system. All adjustments can be
made from the front of the
machines without special
tools. Available with crimp
quality monitoring.
For complete information,
request Catalog 65004.
Fully-automatic machines
that measure, cut, strip and
terminate single leads.
Microprocessor-controlled,
and programmed and operated using an easy-to-follow, menu-driven touchscreen. Features include
direct-drive terminating
units with precision crimp
height adjustment, fully programmable setups, wire
runout and splice detection,
and motorized pre-feed
with wire straightener.
Crimp quality monitoring is
also available.
For more information,
request Catalog 124324.
Quick-Change Applicators
AMP-O-LECTRIC Model G Terminating Machine
These applicators can be
changed in minutes to
afford maximum flexibility
and minimum production
downtime for a wide range
of AMP automatic
machines. Crimp height for
a given wire size is simply
“dialed in.”
For complete information,
see specific AMP automatic
machine catalog.
Semiautomatic bench
machines for crimping
reeled terminals and contacts, featuring a quiet and
reliable direct motor drive,
microprocessor controls for
ease of setup and operation, and guarding and
lighting designed for operator convenience. All models
are equipped with either
manual or automatic precision adjustment of crimp
height. Machine-mounted
sensors are available for
crimp quality monitoring
using conventional miniature-style aplicators.
For complete information,
request Catalog 65828.
Entry Level Terminator (ELT)
Semiautomatic bench terminator for side- and end-feed
reeled terminals and contacts. The ELT uses a DC
motor with gear box drive.
The result is a small-footprint design that is fast and
quiet. Cycle time is less
than 0.400 seconds with an
operation sound level of
76 dBA. It has a crimp
force capacity of 3,000
pounds. Optional equipment is also available to
meet specific application
requirements.
For complete information,
request Catalog 1308382.
29
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Application Tooling
Revised 1-03
(Continued)
PRO-CRIMPER II Hand Tool Part No. 58495-1
Commercial grade hand tool for crimping various products. Features ratchet control to
provide complete crimp cycle. Accepts both pinned- and shouldered-style die sets.
Locators are provided with pinned-style die sets for proper contact and wire positioning,
and to help minimize contact rotation and bending during crimping. Approximate weight
1.3 lb [0.60 kg].
For complete information, request Catalog 82276.
CERTI-CRIMP Hand Tools
These premium tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature the
CERTI-CRIMP ratchet device to provide for properly formed crimps.
Straight Action Hand Tool
For Type III+ contacts, see
page 9.
“C” Head Straight Action
Hand Tool, Part No. 69710-1
626 Pneumatic Tool,
Part No. 189721-2 (Power Unit ONLY)
For subminiature coaxial
contacts, see pages 25 & 26.
For various contacts,
see pages 9, 13-14, 17, 20,
23 & 25-28.
Tooling Numerical Index
Part No.
45098
45639
45740
58290
58448
58495
58541
69186
69222
69227
69248
69315
69360
69373
69656
69672
69690
69710
69875
90121
90122
90136
90140
90145
90225
90230
90231
90249
Page
13
28
28
28
14
9,10,30
13
28
28
28
28
28
28
28
25,26
28
25,26
20,23,25,26,28,30
13
17
17
13
23
23
9
13
13
13
Part No.
90250
90716
91002
91019
91067
91285
91503
91505
91513
91515
91519
91521
91523
91525
91538
91539
91542
91548
91549
91911
91912
126195
189721
189928
200893
305183
Page
13
9
9
23
19
14
14
9,10
15
9,10
9
9
9,10
14
13
13
9
15
14
25,26
28
19
9,10,13,14,17,20,
23,25,26,28,30
9,10,13,14,17,23,
25,26,28
9,12,13
9,11,12,13,17,18,
22,25,26,27
Part No.
Page
318161 13,17,20,23,25,26,28
318813
20,22
354500
20
354940
25,26,28
356114
22,24
356119
24
356304
9,10,13,14,17,20,
23,25,26,28
356336
22
356611
20
356612
20
466321
9
466323
9,10
466324
9
466325
9
466326
9
466383
9
466422
14
466423
14
466585
9
466598
9
466741
10
466758
14
466900
14
466901
14
466906
9
466907
9,10
466908
9
Part No.
466923
466942
466958
466963
466968
466979
567021
567036
567363
567364
567455
567801
567804
567849
567867
567947
601967
608651
608668
680114
680195
680197
680602
725840
1016002
1016015
SP867
Page
9
9
9
14
14
9
23
14
9
9
23
14
14
14
9
9
13,18
21
21
10
20
20
9
10
14
14
21
30
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Technical Support
USA: 1-800-522-6752
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Central America: 52-55-5-729-0425
South America: 55-11-3611-1514
www.tycoelectronics.com
Catalog 65910
Precision Pin and Socket Contacts
Revised 1-03
Part Number Index
Note: This numerical index lists all cataloged
parts by base no. only. Complete part nos.
(with prefixes and/or suffixes) are shown on
the page(s) indicated.
Part No.
Page
Part No.
Page
Part No.
Page
50079
50080
51565
66098
66099
66100
66101
66102
66103
66104
66105
66106
66107
66108
66109
66180
66181
66182
66183
66253
66254
66255
66256
66259
66260
66261
66262
66331
66332
66358
66359
66360
66361
66393
66394
66399
66400
66405
66406
66424
66425
66428
66429
66459
66460
66461
66468
66470
66471
66473
66504
66505
66506
66507
66563
66564
66565
28
28
25,26
9
9
9
9
9
9
9
9
9
9
9
9
11
11
11
11
23
23
23
23
23
23
23
23
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
12
12
12
12
12
12
12
14
14
14
14
9
9
9
66566
66569
66570
66597
66598
66601
66602
66682
66683
66740
66741
164159
164160
164161
164162
164163
164164
193457
193458
193534
193535
193642
193643
193814
193844
193846
193990
193991
194081
194083
194264
200333
200336
201142
201143
201144
201145
201146
201328
201330
201332
201334
201511
201512
201568
201570
201578
201580
201611
201613
202236
202237
202410
202411
202417
202418
202421
9
16
16
9
9
9
9
14
14
23
23
10
10
10
10
10
10
22
22
22
22
22
22
22
18
18
24
24
19
19
18
13
13
27,28
28
28
28
28
13
13
13
13
28
28
13
13
13
13
13
13
11
11
13
13
17
17
17
202422
202507
202508
202725
202726
204219
205201
205202
205310
205311
206036
206037
206060
207152
207153
212008
212014
212618
213426
213427
213499
213500
213552
213567
213662
213737
213740
213750
213841
213843
213845
213847
213886
221848
224155
225088
226537
328663
328664
328666
328667
329029
330478
330587
332056
332057
745229
745230
745253
745254
788085
788088
796764
796964
796966
17
13
13
13
13
13
15
15
15
15
24
24
18
18
18
21
21
13
22
22
22
20,22
21
21
21
21
21
21
20
20
20
20
20
28
24
25
25,26
28
28
28
28
28
28
28
25
25,26
15
15
14
14
9
9
18
18
18
31
65910–1M–SK–DSP–1-03
Printed in the U.S.A.
Tyco Electronics Corporation
www.tycoelectronics.com
TYCO ELECTRONICS CORPORATION
PRECISION
PIN
AND
SOCKET
C O N TA C T S
工商网监
湘ICP备2023018690号
