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RW-2500-2 Revision 3 Page 1 of 11 November 2015 Specification RW-2500-2 Document Number: 108-121005 TMS Heat Shrinkable Identification Sleeves SCOPE This quality assurance specification sheet, when used with RW-2500, establishes the product characteristics. The operating temperature for this product is -55°C to +135°C. The IBM daisy wheel printer and ink cartridge developed for TMS is now obsolete. TE can only guarantee the performance properties covered in this standard, and not any marking applied using non-recommended printing systems. Where non-standard printing systems are used, customers are required to carry out their own validation testing. Products are available in 2:1 shrink ratio (refer to Table 1 for more details). Laser markable using industrial standard YAG lasers. The tube size for qualification testing is ¼ inch (6.4mm) as supplied internal diameter. Approved Signatories: This document is electronically reviewed and approved by TE Connectivity. TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 Page 2 of 11 1. REQUIREMENTS 1.1 Composition and Appearance November 2015 The product shall be fabricated from irradiated, thermally stabilized modified polyolefin compound. It shall be homogeneous and essentially free from flaws, defects, pinholes, bubbles, seams, cracks or inclusions. 1.2 Dimensions The product shall be supplied as cut sleeves mounted on bandoliers/carrier as shown in figure 1 and to the dimensions shown in table 1 or 2. 2. PRODUCT DRAWING 2.1 TMS as supplied Note: Dimensions in inches (mm) 2.5 (63) nom 0.5 (12.7) nom. 0.544 (13.8) nom. SLEEVE LENGTH Figure 1. TMS format TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 2.2. Page 3 of 11 November 2015 Heat Shrink Product in as Supplied “D” (Expanded) and in the Recovered State “d”. Figure 2. Product Dimensions Change During Recovery AS SUPPLIED Product Description Minimum Inside Diameter AS RECOVERED Minimum Marking Length inch 1.50 1.50 1.50 1.50 1.50 1.60 mm 38.10 38.10 38.10 38.10 38.10 40.64 Maximum Inside Diameter TMS-3/32-1.50 TMS-1/8-1.50 TMS-3/16-1.50 TMS-1/4-1.50 TMS-3/8-1.50 TMS-1/2-1.50 inch 0.093 0.125 0.187 0.250 0.375 0.475 mm 2.36 3.17 4.74 6.35 9.50 12.07 inch 0.046 0.062 0.093 0.125 0.187 0.250 mm 1.17 1.57 2.36 3.17 4.75 6.35 TMS-3/32-1.75 TMS-1/8-1.75 TMS-3/16-1.75 TMS-1/4-1.75 TMS-3/8-1.75 TMS-3/4 TMS-1-1/2 0.093 0.125 0.187 0.250 0.375 0.710 1.500 2.36 1.75 44.45 0.046 1.17 3.17 1.75 44.45 0.062 1.57 4.74 1.75 44.45 0.093 2.36 6.35 1.75 44.45 0.125 3.17 9.50 1.75 44.45 0.187 4.75 18.00 1.65 42.00 0.375 9.53 38.00 1.65 42.00 0.610 15.50 TABLE 1: TMS product dimensions Wall Thickness inch 0.023 ± .003 0.023 ± .003 0.025 ± .003 0.025 ± .003 0.025 ± .003 0.025 ± .003 mm 0.58 ± 0.08 0.58 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.023 ± .003 0.023 ± .003 0.025 ± .003 0.025 ± .003 0.025 ± .003 0.030 ± .004 0.045 ± .004 0.58 ± 0.08 0.58 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.64 ± 0.08 0.76 ± 0.10 1.15 ± 0.10 TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 Page 4 of 11 November 2015 AS SUPPLIED Product Description 3. Minimum Inside Diameter AS RECOVERED Minimum Maximum Marking Length Inside Diameter inch mm inch mm inch mm TMS-1/8-OX-1.50 TMS-3/16-OX-1.50 TMS-1/4-OX-1.50 TMS-3/8-OX-1.50 0.125 0.187 0.250 0.375 3.17 4.74 6.35 9.50 1.50 1.50 1.50 1.70 38.10 38.10 38.10 43.18 0.046 0.062 0.093 0.125 1.17 1.57 2.36 3.17 TMS-1/8-OX-1.75 TMS-3/16-OX-1.75 TMS-1/4-OX-1.75 0.125 0.187 0.250 3.17 1.75 44.45 0.046 1.17 4.74 1.75 44.45 0.062 1.57 6.35 1.75 44.45 0.093 2.36 Table 2: TMS-OX product dimensions Wall Thickness Inch (±.003) 0.027 0.029 0.029 0.028 mm (±0.08) 0.69 0.74 0.74 0.71 0.027 0.029 0.029 0.69 0.74 0.74 TEST REQUIREMENTS This specification details the requirements for the TMS of products. Table 6 lists the general tests for Identification Products. Product Size Mandrel Diameter inch mm 3/32 through 3/16 5/16 7.9 1/4 through 1-1/2 3/4 19.0 TABLE 3: Test Mandrel Dimensions for Heat Shock, Heat Ageing and Low Temperature Flexibility TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 Page 5 of 11 4. RELATED DOCUMENTS 4.1 Identification Engineering Work Instructions IEWI TE Doc. Number TE reference November 2015 TE Title Complies with 109-121002 IEWI-002 Tensile Strength and Ultimate Elongation at 23°C ASTM D2671 (section 44-48) ASTM D412 109-121003 IEWI-003 Dimensions ASTM D2671 (section 8-13) ASTM D876 109-121004 IEWI-004 Secant Modulus ASTM D882 109-121005 IEWI-005 Dielectric Strength ASTM D2671 (section 20-25) ASTM D149 109-121006 IEWI-006 Low Temperature Flexibility SAE AS 23053 (section 36 -43) IEC 60684-2 109-121007 IEWI-007 Heat Shock SAE AS 23053 ASTM D2671 (section 26-30) 109-121008 IEWI-008 Heat Resistance SAE AS 23053 ASTM D2671 (section 49-54) 109-121009 IEWI-009 Copper Mirror Corrosion ASTM D2671 (section 93 procedure A) 109-121010 IEWI-010 Copper Contact Corrosion SAE AS 23053 109-121015 IEWI-015 Specific Gravity ASTM 2671, ASTM D792 109-121016 IEWI-016 Water Absorption ASTM 2671, ASTM D570 109-121017 IEWI-017 Volume Resistivity ASTM D2671 (section 75-78) ASTM D257 109-121031 IEWI-031 Split Resistance - 109-121039 IEWI- 039 Fluid Resistance at Room Temperature - 109-121046 IEWI-046 Thermal Cycling - 109-121053 IEWI-053 Flammability Testing ASTM D2671 (section 71 procedure B) 109-121054 IEWI-054 Limiting Oxygen Index LOI EN 45545-2 , BS6853 Table 4. Test References TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 4.2. Page 6 of 11 November 2015 Reference Documents ASTM D149-09(2013) Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies. ASTM D257-14 Standard Test Methods for DC Resistance or Conductance of Insulating Materials. ASTM D412-06a: 2013 Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers – Tension. ASTM D570-98(2010)e1 Standard Test Method for Water Absorption of Plastics. ASTM D792-13 Standard Test Method for Density and Specific Gravity (Relative Density) of Plastics by Displacement. ASTM D876-13 Standard Test Methods for Non-Rigid Vinyl Chloride Polymer Tubing used for Electrical Insulation. ASTM D882-12 Standard Test Method for Tensile Properties of Thin Plastic Sheeting. ASTM D2671-13 Standard Test Methods for Heat-Shrinkable Tubing for Electrical Use BS EN ISO 4589-2: 1996 Plastics – Determination of burning behavior by oxygen index Part 2: Ambient temperature test SAE AMS 23053 SAE AMS 23053/5 Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible, Cross-linked. TE Doc. No: 411-121008 Installation of Heatshrink Marker Sleeves (Subsequent amendments to, or revisions of, any of the above publications apply to this standard only when incorporated in it by updating or revision.) Table 5. Reference Documents TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 5. Page 7 of 11 November 2015 SAMPLING Tests shall be carried out on samples taken at random from a batch of product. A batch of markers is defined as that quantity of tubing extruded at any one time. Testing frequency shall be production routine or qualification. Production routine tests consisting of visual examination, dimensions and longitudinal change, pull off force will be carried out on every batch of product. 6. PACKAGING Packaging shall be in accordance with good commercial practice. Each package shall bear an identification label showing material quantity, description, size, color and batch number. Additional information shall be supplied as specified in the contract or order. TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 7. Page 8 of 11 November 2015 General Tests for Identification Products PROPERTY TEST METHOD UNITS REQUIREMENTS PHYSICAL - Visual Examination Dimensions 3 min at 200±3°C (392±5°F) Longitudinal Change 3 min at 200±3°C (392±5°F) Tensile Strength Speed 50.8mm/min (2”/min) Ultimate Elongation Speed 50.8mm/min (2”/min) IEWI-003 RW-2500-2 Section 1.1 mm (inch) In accordance with Table 1 or 2 IEWI-003 % 0 to 10 IEWI-002 MPa (psi) IEWI-002 % 200 minimum Specific Gravity IEWI-015 g/cm3 1.35 maximum Split Testing IEWI-031 % 100 pass Pull off force: Size: 3/32 to 1/4 Size: 3/8 to 1/2 Size: 3/4 to 1-1/2 RW-2500 Section 7.8 N (lbs force) 22.2 (5.0) 26.7 (6.0) 23.1 (5.2) 10.3 (1500) minimum THERMAL Heat Ageing 336hr 175±2°C (347±3°F) Mandrel Bend Heat Shock 4hr at 250±2°C (482±3°F) Mandrel Bend Thermal Cycling 4 cycles of 1hr at -55°C and 1hr 135°C Mandrel Bend Low Temperature Flex 4hr at -55±2°C (-67±3°F) Mandrel Bend IEWI-008 - No cracking or damage to the sleeve. IEWI-007 - No dripping, flowing, or cracking. IEWI-046 IEWI-006 - - No damage to the marker. No cracking. Table 6. General Tests for Identification Products TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 Page 9 of 11 PROPERTY TEST METHOD November 2015 UNITS REQUIREMENTS ELECTRICAL Dielectric Strength IEWI-005 kV/m (V/mil) 19.7 (500) minimum Volume Resistivity IEWI-017 Ohm cm 1014 minimum Copper Mirror Corrosion 16hr at 175±2°C (347±4°F) IEWI-009 % Non corrosive Water Absorption IEWI-016 % 0.5 maximum CHEMICAL ENVIRONMENTAL Fungus Resistance 56 day exposure Followed By: Tensile Strength Elongation at break Dielectric strength ISO 846 Method B IEWI-002 IEWI-002 IEWI-005 MPa % kV/mm Flammability Procedure B IEWI-053 s % LOI (limiting oxygen index) IEWI-054 % 10.3 minimum 200% minimum 19.7 Burn time, after last flame application, shall not exceed one minute, and not more than 25% of indicator flag shall be burned or charred. No dripping or flowing. 28 minimum Table 6. General Tests for Identification Products - continued TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 Page 10 of 11 November 2015 8. Specific tests for TMS product PROPERTY TEST METHOD UNITS REQUIREMENTS PHYSICAL Restricted shrinkage 30 minutes at 175±2°C (347±4°F) followed by: Visual examination Voltage withstand of 2000V for 1minute SAE AS 23053/5 - No Cracks - Pass Secant Modulus IEWI-004 % 172.4 maximum Expanded Concentricity IEWI-003 % 70 minimum ENVIRONMENTAL Fungus Resistance 56 day exposure Followed By: Tensile Strength Elongation at break Dielectric strength Fluid Resistance 24hr at 23°C in the fluids below, followed by: Tensile Strength Dielectric Strength Test Fluids: MIL-PRF-23699 MIL-H-5606 JP-8 (jet fuel) Kilfrost DF Plus MIL-L-7808 5% Sodium Chloride solution ISO 846 Method B IEWI-002 IEWI-002 IEWI-005 MPa % kV/mm 10.3 minimum 200% minimum 19.7 MPa (PSI) kV/mm 6.9 (1000) 15.8 IEWI-039 IEWI-002 IEWI-005 Table 7. Specific Tests for TMS Products TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled. RW-2500-2 Revision 3 Page 11 of 11 PROPERTY TEST METHOD November 2015 UNITS REQUIREMENTS IEWI-002 % SAE AS 23053 - 100 minimum No significant visual change, recognizable color. Measure and record only. IEWI-010 - THERMAL Heat Ageing 168hr at 175±2°C (347±4°F) followed by: Ultimate Elongation Color & color Stability 24hr at 175±2°C (347±4°F) IEWI-008 CHEMICAL Copper Contact Corrosion 24hr at 175±2°C (347±4°F) No pitting or blackening of copper. Table 7. Specific Tests for TMS Products continued TE (Logo) is a trademark. ASTM is a trademark of the American Society for Testing and Materials. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. TE CONNECTIVITY, SWINDON, UK While TE Connectivity has made every reasonable effort to ensure the accuracy of the information in this specification, TE Connectivity does not guarantee that it is errorfree, nor does TE Connectivity make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE Connectivity reserves the right to make any adjustments to the information contained herein at any time without notice. TE Connectivity expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this document are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE Connectivity for the latest dimensions and design specifications. If this document is printed it becomes uncontrolled.