520961-3

FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles Positive Lock Receptacles Product Facts n Reduced insertion force n Locks onto tabs containing holes n Housing insulates and serves as a removal tool n “Snap” action tells assembler receptacle is mated properly n Terminated by automatic or semi-automatic equipment n Single and multiple circuit housings available n Recognized under the Component Program of Underwriters Laboratories Inc., File Nos. E66717 and E28476 R n Certified by Canadian Standards Association File No. LR7189A R Positive Lock receptacles are specifically designed to provide ease of assembly and secure retention to mating tabs. These unique features are attainable by the reduced insertion force of the product and the locking dimple. The receptacle locks onto mating tabs containing holes and is removable only by deflecting an integrally designed depressor prior to withdrawal. The depressor can be deflected manually by thumb pressure, or automatically by a cam inside a specially designed nylon housing. If the housing is employed, removal of the terminal from the tab is performed by simply applying withdrawal force to the housing. In addition to providing a means of disconnecting the terminal, the housing performs its traditional insulating function. Aside from reduced insertion forces, Positive Lock receptacles give the assembler a definite mechanical “snap” when the terminal is correctly seated over the mating tab. This facilitates correct assembly in hard-to-reach areas such as under dashboards, recessed switch tabs, etc. Safety is enhanced by the locking capability of the product. Unless the depressor is deliberately deflected, either manually or by withdrawal force applied directly to the optional housing, a terminal will not easily come off of the tab. Thus, the potential of exposed live parts or disruption of critical circuitry due to improperly seated or accidentally removed terminals is greatly reduced. 72 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I 250 Series Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] Recognized under the Component Program of Underwriters Laboratories Inc., UL File No. E28476 .291 [7.39] .878 [22.30] R Wire Range Insulation AWG Diameter 18-14 14-11 12-10 1 2 Brass/Pre-Tin Receptacle Part Numbers Quick Change Hand Tool Applicator No.2 R R 1-160759-1 X X 567181-2 654174-1 63812-11 X X 680140-2 — Brass/Tin Brass/Tin 154718-3 X — 466542-3 525651-1 Brass/Tin 154717-3 X — 466883-2 525651-1 Brass/Pre-Tin 790319-3 — — 567417-2 — Positive Lock Receptacles .090-.130 2.29-3.30 .135-.195 3.43-4.95 .095-.155 2.41-3.94 .140-.170 3.56-4.32 .135-.200 3.43-5.08 20-16 Material and Finish “A” Style Housing only. Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. Receptacle Housings Material — 94 V-2, 6/6 Nylon 1 Position .387 [9.83] .220 [5.59] .283 [7.19] .955 [24.26] .357 [9.07] .445 [11.30] .430 [10.92] .214 [5.44] Style . A . B H A 1.020 [25.91] .354 [8.99] B T 2 Position 1 .715 [18.16] .705 [17.91] .394 [10.01] Part No. 154719-0. 154719-1. 520961-11 926521-2. 926522-1. 926522-2. Press-to-release with secondary lock. .354 [8.99] .362 [9.19] .957 [24.31] Color Black Natural Black Black Black Natural .291 [7.39] .596 [15.14] .957 [24.31] T H 73 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I .488 [12.40] 250 Series Flag Receptacle Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .783 [19.89] Positive Lock Receptacles .291 [7.39] 1 Wire Range AWG Insulation Diameter Material and Finish 20-16 .087-.130 2.21-3.30 Brass/Pre-Tin Part Numbers Quick Change Receptacle Applicator No. 1 926820-4 680436-2 Quick-Change Applicator for AMP-O-LECTRIC Machine 565435-5. For AMPOMATOR Machine and other machines not listed, contact Tyco Electronics. Mark I 250 Series Receptacle Housings .866 [22.00] Material — 94 V-2, 6/6 Nylon .591 [15.01] .228 [5.79] .319 [8.10] Color Black Part Number 926291-1 .370 [9.40] 1 2 Use when shoulder is eliminated. See individual housing. Recommended Mating Tab Dimensions 74 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Straight Receptacles .255 [6.48] .300 [7.62] .055 Max. [1.40]......... Wire Range AWG 18-14 15-10 12-10 Insulation Diameter .060-.100 1.52-2.54 .059-.122 1.50-3.10 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.135 2.29-3.43 .110-.200 2.79-5.08 .150-.200 3.81-5.08 Mark II 250 Series Receptacle Housings 1 Circuit Material and Finish Brass, Tin Plated Pre-Tin Brass Brass Brass, Tin Plated Brass, Tin Plated Brass, Tin Plated Pre-Tin Brass Pre-Tin Brass Brass, Tin Plated .394 [10.00] .327 [8.30] .283 [7.20] 1.094 [27.80] .354 [9.00] Stock Thickness .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .018 0.46 L (Overall Length) .886 22.50 .976 24.80 .886 22.50 .886 22.50 .886 22.50 .886 22.50 1.015 25.80 1.015 25.80 .913 23.20 R R Terminal Part No. X X 63119-1 X X 170327-1 X X 63097-2 X X 63097-1 X X 63809-1 X X 63442-1 X X 170328-1 X X 170329-1 X X 63239-1 Positive Lock Receptacles 22-18 Tab Thickness .032 0.81 .032 0.81 .032 0.81 .032 0.81 .025 0.64 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .449 [11.40] .421 [10.70] .311 [7.90] .315 [8.00] .354 [9.00] 1.094 [27.80] .063 [1.60] A Style B Material UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon V0 Color Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural Yellow Green Blue Red Black R R — — — — — — — — — — — — X X — — — — — — — — — — — — — — — — X X — — — — Part Number 172076-1 172076-2 172076-4 172076-5 172076-6 172076-7 2-172076-1 2-172076-2 2-172076-4 2-172076-5 2-172076-6 2-172076-7 177627-1 177627-4 177627-5 177627-6 177627-7 177627-9 75 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Receptacle Housings 2 Circuit .380 [9.65] 1.080 Ref. [27.43] 1.080 Ref. [27.43] .040 [1.02] .380 [9.65] .595 [15.11] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 2 Plcs. A .433 [11.00] .354 [9.00] .290 Ref. [7.37] .290 [7.37] Positive Lock Receptacles .622 [15.80] .313 [7.95] .595 [15.11] .197 [5.00] .598 [15.20] B Style Material UL 94 V2 A 6/6 Nylon V0 V0 B 6/6 Nylon V2 C 6/6 Nylon V0 C Color R R Natural Red Black Green Blue Yellow Brown Natural Red Blue Natural Red Natural Natural Yellow Blue Red Mark II 250 Series Receptacle Housings 4 Circuit 1.094 [27.80] X X — — — — — — — — X — — — — — — X X — — — — — — — — X — — — — — — Part Number 520935-1 520935-2 520935-3 520935-4 520935-5 520935-6 520935-7 1-520935-1 1-520935-2 1-520935-5 521229-1 521229-2 521588-1 178833-1 178833-4 178833-6 178833-7 1.390 [35.30] .354 [9.00] 1.094 [27.80] 1.350 [34.20] .433 [11.00] A Style Material UL 94 Color A 6/6 Nylon V2 Natural R R X X Part Number 174429-1 76 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Flag Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .307 [7.80] .653 [16.60] .307 [7.80] Wire Range AWG 18-14 14-10 Material and Finish R R R Terminal Part No. Pre-Tin Brass X — X 172761-1 Pre-Tin Brass X — X 172763-1 Pre-Tin Brass X — X 172765-1 Mark II Positive Lock Receptacles 22-18 Insulation Diameter 0.59-.110 1.50-2.80 .110-.205 2.80-5.20 .110-.205 2.80-5.20 .748 [19.00] 250 Series Flag Style Receptacle Housing 1 Circuit .220 [5.60] .898 [22.80] A Style Material UL 94 V2 A 6/6 Nylon V0 Color Natural Blue Green Red Natural Blue Yellow R R X X — — — — — X X — — — — — Part Number 172469-1 172469-2 172469-4 172469-7 1-172469-1 1-172469-2 1-172469-3 77 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Straight Receptacles .220 [5.59] .220 [5.59] .196 [4.98] .236 [5.99] L L .030 Max. [0.76]......... A Wire Range AWG Style A Positive Lock Receptacles B 24-20 A B B 20-16 A 18-14 (2) 18 1 2 B Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .020 0.51 Insulation Diameter .060-.110 1.52-2.79 .060-.105 1.52-2.67 .060-.110 1.52-2.79 .060-.105 1.52-2.67 .060-.105 1.52-2.67 .074-.134 1.87-3.40 .074-.134 1.87-3.40 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .060-.110 1.52-2.79 .090-.130 2.29-3.30 .083-.142 2.11-3.61 (2) .216 5.49 Material and Finish Brass, Post Tin Plated B Pre-Tin Phos. Bronze Brass, Tin Plated Brass, Pre-Tin Brass, Tin Plated Brass, Tin Plated Stock Thickness .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 .012 0.30 L (Overall Length) .755 19.17 .850 21.60 .755 19.17 .850 21.60 .850 21.60 .850 21.60 .850 21.60 .755 19.17 .755 19.17 .740 18.80 .755 19.17 Brass, Pre-Tin .012 0.30 .850 21.60 Pre-Tin Brass Pre-Tin Brass Phos. Bronze, Nickel Plated Pre-Tin Phos. Bronze Pre-Tin Brass R R Terminal Part No. X X 63196-1 X X 170324-1 X X X X 170324-2 — — 170324-5 X X 170325-1 — — 170325-3 X X 63195-1 X X 63232-11 X X 63498-12 X X 63313-11 — — 63407-21 170326-1 Low profile — not for use in housing. For use with housing 521125. Mark II 187 Series Receptacle Housings 1 Circuit .367 [9.32] .331 [8.40] .201 [5.10] .291 [7.40] .205 [5.21] .957 [24.30] .290 [7.37] A — Use with (.187 x .020 [4.74 x 0.51]) Style Material B — Use with (.187 x .032 [4.75 x 0.81]) UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon .974 [24.74] V2 Color Natural Black Yellow Green Blue Red Natural Black Yellow Green Blue Red Natural R R X — — — — — X — — — — — — X — — — — — X — — — — — — Part Number 172074-1 172074-2 172074-4 172074-5 172074-6 172074-7 173974-1 173974-2 173974-4 173974-5 173974-6 173974-7 521125-1 78 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) .522 [13.26] Mark II 187 Series Receptacle Housings 2 Circuit .524 [13.30] .315 [8.00] .299 [7.60] .461 [11.70] .087 [2.20] 1.028 [26.10] .299 [7.60] 1.028 [26.10] .512 [13.00] A — 6 mm Pitch .563 [14.30] .500 [12.70] B — 6 mm Pitch, with Polarized Guide .685 [17.40] 1.028 [26.10] .299 [7.60] C — 7 mm Pitch .882 [22.40] .200 [5.10] .200 [5.10] .279 [7.10] .279 [7.10] D — 10 mm Pitch Style Material UL 94 6/6 Nylon V0 V2 B 6/6 Nylon V0 — — — — X X — — — — X — — — — — — — — — — X X — — — — X — — — — — — .590 [15.00] E — 15 mm Pitch, for Electro- Part Number 172210-1 172210-2 172210-4 172210-6 1-172210-1 1-172210-2 1-172210-4 1-172210-5 1-172210-6 1-172210-7 174587-1 174587-4 1-174587-1 1-174587-4 1-174587-5 1-174587-6 1-174587-7 R R Natural Black Yellow Blue Natural Black Yellow Green Blue Red Natural Yellow Natural Yellow Green Blue Red V2 A Color Positive Lock Receptacles .957 [24.30] .957 [24.30] Style Material UL 94 Natural Black Yellow Blue Natural Black Yellow Green Blue Red Natural Black Yellow Blue Red Natural Black Yellow Blue V2 C 6/6 Nylon V0 D 6/6 Nylon V0 E 6/6 Nylon V0 Color R R X — X — — — — — — — — — — — — X — — — X — X — — — — — — — — — — — — X — — — Part Number 175578-1 175578-2 175578-4 175578-6 1-175578-1 1-175578-2 1-175578-4 1-175578-5 1-175578-6 1-175578-7 179720-1 179720-2 179720-4 179720-6 179720-7 176498-1 176498-2 176498-4 176498-6 .921 [23.39] .280 [7.11] .378 [9.60] 1.720 [43.70] .201 [5.11] .957 [24.31] 1.035 [26.30] .520 [13.20] .307 [7.80] F — 16 mm Pitch Style F Material 6/6 Nylon G — For Microswitch UL 94 V0 V2 G 6/6 Nylon V0 Color Natural Yellow Green Blue Natural Natural Yellow Blue Red R R — — — — X — — — — — — — — X — — — — Part Number 353148-1 353148-4 353148-5 353148-6 174712-1 1-174712-1 1-174712-4 1-174712-6 1-174712-7 79 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Receptacle Housings 3 Circuit and 4 Circuit .378 [9.60] 1.720 [43.70] 1.035 [26.30] .768 [19.50] Positive Lock Receptacles A — 3 Circuit For Micro-Switch Material UL 94 V2 A 6/6 Nylon V0 B 6/6 Nylon V0 .957 [24.30] .894 [22.70] .307 [7.80] Style .953 [24.20] .291 [7.40] .034 [1.00] .370 [9.40] B — 4 Circuit For Timer Color Natural Yellow Blue Natural Yellow Natural R R X X — — — X X X — — — X Part Number 172075-1 172075-4 172075-6 1-172075-1 1-172075-4 174513-1 80 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark III 250 Series Receptacles .770 19.56 Stock Thickness — .016 Accepts .032 Tab .300 7.62 Part Number Quick Change Applicator No.1 63933-1 680161-2 63933-2 680161-2 63854-1 680411-2 63854-2 680411-2 Wire Range AWG Insulation Diameter Material and Finish 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.28-3.93 Brass Brass/Tin Brass Brass/Tin X X X X X X X X 16-12 or (2) 18 or (2) 16 or (1) 18 and (1) 16 .120-.170 3.04-4.31 Brass X X 1217092-1 680646-2 Brass/Tin X X 1217092-2 680646-2 R Receptacles R Positive Lock Receptacles 1. Quick-Change applicator Part No. with -1 is for a “T” terminating unit used in automatic machines; -2 is for a “K” AMP-O-LECTRIC bench machine Mark III Receptacle Housings .960 [24.38] .960 [24.38] .980 [24.89] .212 [5.38] .595 [15.11] .595 [15.11] .326 [8.28] .260 6.60 .981 24.92 .285 [7.24] 1.310 [33.27] .981 [24.92] .360 9.14 One Circuit Housing Two Circuit Water Valve Two Circuit Water Valve Housing with Latch Two Circuit Wax Motor A C D B Style Material UL 94 Color Part Number A Nylon V2 Natural 521120-1 Style Material UL 94 Color Part Number B Nylon V0 Natural 521766-1 Style Material UL 941 V2 D Nylon V0 C 1 Nylon V2 Weather resistant material. 2 Color2 Natural Red Red Green Blue Natural Putty Blue Accepts Terminal 250 Series Positive Lock Mark III Terminals. Accepts Terminal 250 Series FASTON and Positive Lock Mark III Terminals. Examples include 63306 and 63854. R R X X R R X Part Accepts Number 521253-1 521253-2 1-521253-2 250 Series FASTON and 1-521253-3 Positive Lock Mark III Terminals. 1-521253-7 Examples Include 63306 and 63854 521119-1 521119-2 521119-4 X R R X X X X X X X X X X X X Additional colors available. 81 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock Receptacles Hel. Con. Bold (Continued) (Continued)_9pt Helvetica Lt Condensed Mark III 187 Series Receptacles .102 [2.59] .248 [6.30] .670 [17.02] .234 [5.94] Insulation Dia. 22-18 .090-.130 2.29-3.30 18-14 .150-.200 3.81-5.08 .150-.200 3.81-5.08 Positive Lock Receptacles Wire Range AWG 18-14 (2) 18 Mating Tab Material Thickness and Finish .020 Tin-Plated 0.51 Brass .032 Tin-Plated 0.81 Brass .020 Brass 0.51 .032 Brass 0.81 Terminal Part No. R R Applicator 1217113-2 — — 680645-2 1217097-2 — — 680645-2 1217114-1 — — 680652-2 1217096-1 X X 680652-2 Mark III 187 Series Receptacle Housings 1.710 [43.43] .232 [5.89] .175 [4.50] .795 [20.19] .315 [8.00] .905 [22.99] .280 [7.11] .905 [22.99] .735 [18.67] Part Number Material UL 94 Color Nylon Nylon V2 V2 Natural Natural Part Number 521198-1 R R X X X — Part Number 521187-1 521198-1 82 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock Receptacles Hel. Con. Bold (Continued) (Continued)_9pt Helvetica Lt Condensed 110 Series Straight Receptacles .071 [1.80] .148 [3.75] .677 [17.20] .236 [6.00] Wire Range AWG Tab Fit .020 0.51 .020 0.51 24-20 20-16 Insulation Diameter .040-.070 1.02-1.78 .080-.122 2.03-3.10 Material and Finish Pre-Tin Brass Pre-Tin Brass .020 [0.50] R R Terminal Part No. — — 175411-1 — — 174777-1 Positive Lock Receptacles Receptacle Housing Applicable Contact Part Number 175411, 174777 Stock Thickness .010 0.25 .010 0.25 .866 [22.00] .228 [5.80] .024 [0.60] .197 [5.00] .748 [19.00] .787 [20.00] .234 Max. [5.95] .827 [21.00] A — For 1 Circuit .787 [20.00] .307 [7.80] B — For 3 Circuit Style Material UL 94 Color A 6/6 Nylon V2 B 6/6 Nylon V0 Natural Natural Yellow Blue Red Part Number 174779-1 178832-1 178832-4 178832-6 178832-7 R R X — — — — X — — — — Tab Dimension For Signal Circuit For 3 Circuit For 1 Circuit Top View Top View Ø .047 ± .004 [1.20 ± 0.10] 45° .020 ± .004 [0.50 ± 0.10] Butting surface of housing Ø .047 ± .004 [1.20 ± 0.10] 45° .110 ± .005 [2.80 ± 0.13] .138 Min. [3.50] Side View Sagging of the tab’s hole must not exceed 0.08 mm. .354 ± .005 [9.00 ± 0.13] 10° .354 ± .005 [9.00 ± 0.13] Side View 10° .063 ± .004 [1.60 ± 0.10] .047 ± .004 [1.20 ± 0.10] R .003 Through Hole [0.08] Max. .110 ± .004 [2.80 ± 0.10] .217 ± .004 [5.50 ± 0.10] .279 ± .004 [7.10 ± 0.10] .150 ± .004 [3.80 ± 0.10] Section X-X .087 Min. [2.20] .116 Min. [2.95] .020 [0.51] .315 [8.00] Housing Area Type A (When using tab shoulder for butting) .020 [0.50] 45° .110 ± .005 [2.80 ± 0.13] .063 ± .004 [1.60 ± 0.10] .020 [0.51] .020 ± .004 [0.50 ± 0.10] Type B (When using resin, etc., for butting) .630 ± .012 [16.00 ± 0.30] .236 .089 [6.00] [2.25] Min. Min. .315 [8.00] Housing Outline 10° .020 ± .001 [0.50 ± 0.03] 83 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock RAST Hel. Con. 5 Connector Bold (Continued)_9pt System Helvetica Lt Condensed Positive Lock Receptacles Product Facts n Mates with .250 x .032 [6.35 x 0.81] tabs built on 5 mm centerlines n Keying and polarization features n Utilizes AMP Positive Lock Mark III Receptacles n Terminals available for 22-18 AWG, 18-14 AWG single wire or 18-16 AWG double wire applications n Plain brass and tin-plated terminals available operations and the Positive Lock Terminal guarantees excellent retention of the connector. The acronym RAST 5 in the title is a reference to the European design standard for appliance wiring and component design, “Raster Anschluss Steck Technik 5 mm”. This standard outlines a system of keying, polarization and latching that is popular in Europe and other parts of the world. The AMP Positive Lock RAST 5 system has been designed to mate with many of the components built with a RAST 5 standard interface. This system is an excellent way for OEMs or their subcontractors to use existing lead makers and termination equipment to produce connectors that mate to controls with RAST interfaces. While the origins of this product are in the appliance industry, many other industries are embracing this style of connector. Marine, exercise equipment and hand tool manufacturers are recent examples of customers beginning to use this system. Any application where .250 x .032 [6.35 x 0.81] tabs are built on 5 mm centerlines is a potential candidate for this popular connector system. See Tyco Electronics catalog 296599 for additional RAST products. 84 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Positive Lock RAST 5 Connector System The AMP Positive Lock RAST 5 Connector system has been designed to mate with a control, switch or printed circuit board that has .250 x .032 [6.35 x 0.81] thick tabs built on 5 mm centerlines. This system utilizes AMPs' popular Positive Lock Mark III Receptacles and a series of housings, to provide customers with a reliable solution to their wire management needs. This line of connectors offers keying and polarization features built into the housings that eliminate mismating and crossed wires. Two through eight circuit housings facilitate improved assembly FASTON Terminals (Insulated and Uninsulated) Page Head_12 Positive Lock RAST Hel. Con. 5 Connector Bold (Continued)_9pt System (Continued) Helvetica Lt Condensed Mark III 250 Series Receptacles Stock Thickness — .013 [0.33] Tab size — .032 [0.81] .293 [7.44] .300 [7.62] ID 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.29-3.94 .190 Max. 4.83 . .120-.170 3.04-4.32 (2) .120 3.05 Max. . (2) .120 3.05 Max. . (2) 18 16-12 (2) 18 Positive Lock RAST 5 Connector System (2) 16 Material and Finish Brass Tin-Plated Brass Part Number 1217378-1 1217378-2 — — — — Applicator No. — — Brass 1217094-1 X X 680653-2 Tin-Plated Brass 1217094-2 X X 680653-2 Brass 1217095-1 X X 680654-2 Tin-Plated Brass 1217095-2 X X 680654-2 Receptacle Housings R R Positive Lock Receptacles Wire Range AWG .771 [19.58] .362 Max. [9.20] Material — 94 V-0, 6/6 Nylon .500 [12.70] Ref. .792 Ref. [20.12] .786 [19.96] Max. .980 ± .015 [24.89 ± 0.38] Description 2 Position 3 Position 4 Position 5 Position 6 Position 7 Position 8 Position R R X X X X X X X X X X X X X X Part Number 521204-1 521205-1 521206-1 521207-1 521208-1 521209-1 521210-1 85 Catalog 82004 Revised 7-06 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341